Electric valve and refrigeration cycle system
阅读说明:本技术 电动阀以及冷冻循环系统 (Electric valve and refrigeration cycle system ) 是由 北见雄希 小池亮司 于 2020-03-17 设计创作,主要内容包括:本发明提供一种电动阀以及冷冻循环系统,其在小流量控制区域和大流量控制区域内控制流量,在大流量控制区域内将主阀芯(3)的全开位置作为预定位置来使全开流量稳定,并且防止主阀弹簧(3a)的过度压缩,从而防止由老化变化等引起的主阀弹簧(3a)的变形。具备开闭主阀口(13a)的主阀芯(3)、变更主阀芯(3)的副阀室(3R)的副阀口(33a)的开度的针阀(4)、向主阀口(13a)侧对主阀芯(3)进行施力的主阀弹簧(3a)、以及驱动针阀(4)沿轴线(L)方向进退的驱动部(5)。设置抵接部(231、311),在使主阀口(13a)全开的大流量控制区域内,抵接部以使主阀弹簧(3a)成为中间压缩状态的方式限制主阀芯(3)的在轴线(L)方向上的全开位置。(The invention provides an electric valve and a refrigeration cycle system, which control flow in a small flow control area and a large flow control area, stabilize the full-open flow by taking the full-open position of a main valve core (3) as a preset position in the large flow control area, and prevent the over-compression of a main valve spring (3a), thereby preventing the deformation of the main valve spring (3a) caused by aging change. The valve device is provided with a main valve body (3) for opening and closing a main valve port (13a), a needle valve (4) for changing the opening degree of a sub-valve port (33a) of a sub-valve chamber (3R) of the main valve body (3), a main valve spring (3a) for biasing the main valve body (3) toward the main valve port (13a), and a driving part (5) for driving the needle valve (4) to advance and retreat in the direction of an axis (L). Contact parts (231, 311) are provided, and in a large flow control region where the main valve port (13a) is fully opened, the contact parts limit the fully opened position of the main valve core (3) in the direction of the axis (L) in a manner that the main valve spring (3a) is in an intermediate compression state.)
1. An electrically operated valve comprising:
a main valve element for opening and closing a main valve port of the main valve chamber; an auxiliary valve body that changes an opening degree of an auxiliary valve port provided in an auxiliary valve chamber of the main valve body; a main valve spring that biases the main valve element toward the main valve port; and a driving part for driving the auxiliary valve core to advance and retreat along the axial direction,
the electric valve has two-stage flow control regions of a small flow control region in which the opening degree of the sub-valve port is changed by the sub-valve element in a state where the main valve element closes the main valve port, and a large flow control region in which the main valve element fully opens the main valve port and a large flow of fluid flows from the main valve port,
the above-mentioned electric valve is characterized in that,
and a stopper mechanism that limits a full open position of the main valve element in the axial direction so that the main valve spring is in an intermediate compressed state in the large flow control region.
2. Electrically operated valve according to claim 1,
when the sub valve body opens the sub valve port further than the small flow rate control region, the sub valve body engages with the main valve body, and the main valve body is brought into the fully open state.
3. Electrically operated valve according to claim 1 or 2,
a guide member inserted through the main valve element in the guide hole and guiding the main valve element in the axial direction,
the stopper mechanism includes a contact portion formed on the guide member and a contact portion formed on the main valve element, and the two contact portions are brought into contact with each other in the axial direction to regulate a fully open position of the main valve element in the axial direction.
4. Electrically operated valve according to claim 3,
the abutting portion on the main spool side is formed on the outer periphery of the main valve portion of the main spool, and the abutting portion on the guide member side is formed on the end portion of the guide member.
5. Electrically operated valve according to claim 3,
the stopper mechanism includes a contact portion of the guide member formed at a bottom of the guide hole and a contact portion of the main valve element formed at an end portion of the main valve element facing the bottom of the guide hole.
6. Electrically operated valve according to claim 1 or 2,
the stopper mechanism includes a contact portion of the main valve element formed around the sub-port and a contact portion of the sub-valve element formed on a columnar portion of the sub-valve element on a side of a needle portion that opens and closes the sub-port, and the main valve element is regulated in a fully open position in the axial direction by the contact of the two contact portions in the axial direction.
7. A refrigeration cycle system comprises a compressor, an indoor heat exchanger, an outdoor heat exchanger, an electronic expansion valve arranged between the indoor heat exchanger and the outdoor heat exchanger, and a dehumidification valve arranged on the indoor heat exchanger,
the above-described refrigeration cycle system is characterized in that,
use of an electrically operated valve as claimed in any one of claims 1 to 6 as the above-mentioned dehumidification valve.
Technical Field
The present invention relates to an electrically operated valve used in a refrigeration cycle or the like and a refrigeration cycle.
Background
In the past, as an electric valve provided in a refrigeration cycle of an air conditioner, there is an electric valve that controls a flow rate in a small flow rate control area and a large flow rate control area. Such an electrically operated valve is used in an indoor unit (e.g., a dehumidification valve), and is disclosed in, for example, japanese patent application laid-open No. 2012 and 117584 (patent document 1).
Disclosure of Invention
Problems to be solved by the invention
In the conventional electric flow control valve (electric valve) of
However, in such a state of the large flow rate control region during the heating operation, the pressure of the fluid flowing from the large-diameter port raises the main valve element, but the full opening flow rate during the heating operation is varied and unstable due to a deviation in the full opening position of the main valve element caused by a magnitude of the pressure (pressure difference) of the fluid against the main valve spring load or a deviation in the full opening position of the main valve element caused by a deviation in the contact length when the main valve spring is compressed to the contact length. Further, since the main valve spring may be compressed to an excessive contact length in this way, the main valve spring may be deformed due to aging or the like, and the spring characteristics may be deteriorated, making it difficult to perform appropriate flow rate control.
The invention provides an electrically operated valve for controlling flow rate in a small flow rate control region and a large flow rate control region, wherein the fully open flow rate is stabilized by setting the fully open position of a main valve body as a predetermined position in the large flow rate control region, and excessive compression of a main valve spring is prevented, thereby preventing deformation of the main valve spring due to aging and the like.
Means for solving the problems
The motor-operated valve of the present invention comprises: a main valve element for opening and closing a main valve port of the main valve chamber; an auxiliary valve body that changes an opening degree of an auxiliary valve port provided in an auxiliary valve chamber of the main valve body; a main valve spring that biases the main valve element toward the main valve port; and a driving unit that drives the sub-valve element to move back and forth in an axial direction, wherein the electric valve has a two-stage flow control region including a small flow control region in which the sub-valve element changes an opening degree of the sub-valve port in a state where the main valve element closes the main valve port, and a large flow control region in which the main valve element fully opens the main valve port and a large flow of fluid flows from the main valve port, and wherein the electric valve is characterized by including a stopper mechanism that restricts a fully open position of the main valve element in the axial direction so that the main valve spring is in an intermediate compressed state in the large flow control region.
According to the present invention, the stopper mechanism positions the full open position of the main valve element so that the main valve spring is in the "intermediate compressed state". Therefore, the full open position of the main spool is positioned at a predetermined position, and the full open flow rate of the fluid is stabilized. Further, since the main valve spring is compressed only to the intermediate compression state, deformation (decrease in spring force) of the main valve spring due to aging or the like can be prevented.
In the motor-driven valve, it is preferable that the main valve element is brought into the fully open state by engaging the sub valve element with the main valve element when the sub valve element brings the sub valve port into a state of being opened further than the small flow rate control region. Therefore, it is preferable to use an electrically operated valve in which the main valve element is fully opened by the operation of a drive unit that drives the sub valve element.
Preferably, the valve device further includes a guide member that guides the main valve element in the axial direction by inserting the main valve element into the guide hole, and the stopper mechanism includes a contact portion formed on the guide member and a contact portion formed on the main valve element, and the two contact portions contact each other in the axial direction to regulate a fully open position of the main valve element in the axial direction.
In this case, the electric valve is preferably configured such that the abutment portion on the main valve spool side is formed on the outer periphery of the main valve portion of the main valve spool, and the abutment portion on the guide member side is formed on an end portion of the guide member.
In the motor-operated valve, it is preferable that the stopper mechanism includes a contact portion of the guide member formed at a bottom of the guide hole and a contact portion of the main valve element formed at an end portion facing the bottom of the guide hole.
In the electrically operated valve, it is preferable that the stopper mechanism includes a contact portion of the main valve element formed around the sub-port and a contact portion of the sub-valve element formed in a columnar portion of the sub-valve element on a needle-like portion side for opening and closing the sub-port, and the two contact portions abut against each other in the axial direction to regulate a fully open position of the main valve element in the axial direction.
The refrigeration cycle system of the present invention includes a compressor, an indoor heat exchanger, an outdoor heat exchanger, an electronic expansion valve provided between the indoor heat exchanger and the outdoor heat exchanger, and a dehumidification valve provided in the indoor heat exchanger, and is characterized in that the electric valve described in any one of the above is used as the dehumidification valve.
According to such a refrigeration cycle system, during heating operation, control for stabilizing the full open flow rate can be performed in the same manner as the effect of the above-described motor-operated valve, and deformation (decrease in spring force) of the main valve spring can be prevented, so that a stable system can be configured.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the electric valve and the refrigeration cycle system of the present invention, in the electric valve having the two-stage flow rate control region, the full open flow rate of the fluid can be stabilized, and deformation (decrease in the elastic force) of the main valve spring can be prevented.
Drawings
Fig. 1 is a longitudinal sectional view showing a state of a small flow rate control region of an electric valve according to a first embodiment of the present invention.
Fig. 2 is a longitudinal sectional view of the main valve element of the motor-operated valve of the first embodiment in a fully open state during stop of operation or during cooling operation.
Fig. 3 is a vertical cross-sectional view of the main valve body of the motor-operated valve of the first embodiment during the heating operation in the fully open state.
Fig. 4 is a vertical cross-sectional view when fluid flows in a fully open state of an electrically operated valve according to a second embodiment of the present invention.
Fig. 5 is a vertical cross-sectional view when fluid flows in a fully open state of an electrically operated valve according to a third embodiment of the present invention.
Fig. 6 is a vertical cross-sectional view when fluid flows in a fully open state of an electrically operated valve according to a fourth embodiment of the present invention.
Fig. 7 is a diagram showing a refrigeration cycle system according to an embodiment of the present invention.
In the figure:
1-a valve housing, 1R-a main valve chamber, 11-a first joint pipe, 12-a second joint pipe, 13-a main valve seat, 13 a-a main valve port, 14-a housing, L-an axis, 2-a guide member, 2A-a guide hole, 21-a press-in portion, 22-an upper guide portion, 23-a lower guide portion, 231-an abutting portion, 24-a holder portion, 24 a-an internal thread portion, 25-a flange portion, 3-a main valve spool, 3 a-a main valve spring, 3R-a sub valve chamber, 31-a main valve portion, 311-an abutting portion, 32-a holding portion, 32A-a needle valve guide hole, 32B-a through hole, 33-a sub valve seat, 33a sub valve port, 34-a retainer, 4-a needle valve (sub valve spool), 41-a cylindrical portion, 42-a needle portion, 43-a washer, 44-a guide boss portion, 5-a drive portion, 5A-a step motor, 5B-a screw feed mechanism, 5C-a limit mechanism, 51-rotor shaft, 51 a-male screw portion, 52-magnetic rotor, 52A-protrusion, 53-stator coil, 23 ' -lower guide portion, 2A ' -guide hole, 231 ' -contact portion, 321-contact portion, 331-contact portion, 411-contact portion, 22 b-annular portion, 221-contact portion, 341-contact portion, 91-first indoor side heat exchanger, 92-second indoor side heat exchanger, 93-electronic expansion valve, 94-outdoor side heat exchanger, 95-compressor, 96-four-way valve, 100-electric valve.
Detailed Description
Next, embodiments of an electric valve and a refrigeration cycle system according to the present invention will be described with reference to the drawings. Fig. 1 is a vertical cross-sectional view of a small flow rate control region state of an electric valve of a first embodiment, fig. 2 is a vertical cross-sectional view of the electric valve of the first embodiment at the time of operation stop or cooling operation in a fully open state of a main valve body, and fig. 3 is a vertical cross-sectional view of the electric valve of the first embodiment at the time of heating operation in a fully open state of the main valve body. Note that the concept of "up and down" in the following description corresponds to the up and down in the drawings of fig. 1 to 3. The motor-operated
The
A
The
The
A
The
A
The stepping
With the above configuration, when the stepping
In the small flow rate control area state of fig. 1, the
Here, the lower end of the
As described above, the state in which the
Fig. 4 to 6 are longitudinal sectional views of main portions when fluid flows in a fully opened state of the motor-operated valve according to the second to fourth embodiments. The second to fourth embodiments are different from the first embodiment in the stopper mechanism, and the same elements as those of the first embodiment are denoted by the same reference numerals as those of fig. 1 to 3, and overlapping descriptions are omitted as appropriate.
In the second embodiment of fig. 4, in the
The
In the third embodiment of fig. 5, there is a columnar portion 41 which is connected from the
The contact portion 411 and the contact portion 331 constitute a "stopper mechanism" that positions the full open position of the
In the fourth embodiment of fig. 6, the
The contact portion 341 and the contact portion 221 constitute a "stopper mechanism" that positions the full open position of the
Next, a refrigeration cycle system of the present invention will be described with reference to fig. 7. The refrigeration cycle is used for, for example, an air conditioner such as a household air conditioner. The motor-operated
In the motor-operated
The present invention is not limited to the above-described embodiments, and includes other configurations and the like that can achieve the object of the present invention, and the present invention also includes modifications and the like described below. For example, although the above embodiment shows an example of the motor-operated
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