LNG filling monitoring system with extremely low temperature valve operated by hydraulic actuator
阅读说明:本技术 具备以液压执行器运转的极低温阀的lng加注监控系统 (LNG filling monitoring system with extremely low temperature valve operated by hydraulic actuator ) 是由 陈宗根 于 2019-11-12 设计创作,主要内容包括:本发明涉及一种具备以液压执行器运转的极低温阀的LNG加注监控系统,借助于能拆卸地连接第一罐与第二罐之间的加注模块,从配备于第一装置的极低温用第一罐向配备于独立于第一装置的第二装置的极低温用第二罐加注LNG货物,且监控模块实时读取加注模块运转导致的极低温阀体的运转状态和LNG货物的温度和压力及流量信息,与预先设置值进行比较分析,从而使得可以在加注诸如LNG的液体货物时,从实时收集包括极低温阀的运转状态的温度和压力及流量等信息的大数据,预先防止事故,实现系统整体的预见性维护。(The present invention relates to an LNG filling monitoring system having a cryogenic valve operated by a hydraulic actuator, wherein LNG cargo is filled from a first cryogenic tank provided in a first device to a second cryogenic tank provided in a second device independent of the first device by means of a filling module detachably connected between the first tank and the second tank, and the monitoring module reads an operating state of the cryogenic valve body and temperature, pressure, and flow rate information of the LNG cargo in real time, which are caused by the operation of the filling module, and compares the information with preset values to analyze the information, so that when liquid cargo such as LNG is filled, large data including information such as the temperature, pressure, and flow rate of the operating state of the cryogenic valve can be collected in real time, thereby preventing an accident in advance and realizing predictive maintenance of the entire system.)
1. An LNG filling monitoring system having a very low temperature valve operated by a hydraulic actuator, comprising:
a first cryogenic tank provided in the first installation for containing LNG cargo;
a second cryogenic tank provided in a second device independent of the first device;
a filling module that is disposed between the first tank and the second tank, and that includes a main connection pipe that is detachably coupled to the first tank and the second tank, an auxiliary connection pipe that branches off from the main connection pipe and forms a circulation path, and a plurality of cryogenic valve bodies that are attached to the main connection pipe and the auxiliary connection pipe so as to be operable by hydraulic pressure, and that allow or block a flow of the LNG cargo from the first tank to a second tank side so as to fill the LNG cargo contained in the first tank to the second tank; and
and a monitoring module electrically connected to the plurality of cryogenic valve bodies, supplying or releasing hydraulic pressure required for operation of the cryogenic valve bodies, electrically controlling and monitoring opening and closing of the plurality of cryogenic valve bodies, reading temperature, pressure, and flow rate information of the LNG cargo collected in real time during filling of the LNG cargo from the first tank to the second tank side from the filling module, and comparing and analyzing the temperature, pressure, and flow rate information with preset values.
2. An LNG filling monitoring system with a very low temperature valve operated with a hydraulic actuator according to claim 1,
the filling module comprises:
a module body;
a first filling coupler provided on one side of the module body and detachably connected to the pipe of the first tank;
a second filling coupling provided on the other side of the module body, detachably connected to the pipe of the second tank, and connected to both ends of the main connection pipe together with the first filling coupling;
a temperature sensor attached to an inlet side of the main connection pipe connected to the first filling coupling, the temperature sensor detecting a temperature of the LNG cargo flowing from the first tank in real time and transmitting the detected temperature to the monitoring module;
a first pressure sensor attached to an inlet side of the main connection pipe connected to the first filling coupling, the first pressure sensor detecting pressure of the LNG cargo flowing from the first tank in real time and transmitting the detected pressure to the monitoring module;
a second pressure sensor attached to an outlet side of the main connection pipe connected to the second filling coupling, the second pressure sensor detecting in real time a pressure of the LNG cargo flowing from the first tank into the second tank and transmitting the pressure to the monitoring module;
and a flow rate sensor attached to an outlet side of the main connection pipe connected to the second filling coupling, the flow rate sensor detecting in real time a flow rate of the LNG cargo flowing from the first tank into the second tank and transmitting the flow rate to the monitoring module.
3. An LNG filling monitoring system with a very low temperature valve operated with a hydraulic actuator according to claim 1,
the monitoring module includes:
a signal transmission unit that transmits an electric signal and a hydraulic signal for opening and closing the plurality of cryogenic valve bodies;
and a control unit electrically connected to the filling module and the signal transmission unit, for repeatedly comparing and analyzing the temperature, pressure and flow rate information of the LNG cargo collected from the filling module in real time, the opening/closing power and torque caused by the repeated opening/closing operation of each of the plurality of cryogenic valve bodies, and the flow rate and pressure information of the LNG cargo, thereby deriving an optimal setting value required for the stable opening/closing operation of the plurality of cryogenic valve bodies, and storing and correcting the optimal setting value.
4. An LNG filling monitoring system with a very low temperature valve operated with a hydraulic actuator according to claim 1,
the very low temperature valve body includes:
a valve body that is attached to the main connection pipe or the auxiliary connection pipe, and that includes a first port through which the LNG cargo flows from a first tank side, a second port through which the LNG cargo is discharged to a second tank side, a first communication port that is formed between the first port and the second port and that penetrates an upper portion of the valve body, and a second communication port that is formed between the first port and the second port and that penetrates a lower portion of the valve body so as to face the first communication port;
a first valve cover detachably coupled to an upper side of the valve body so as to seal the first communication port;
a second valve cover detachably coupled to a lower portion side of the valve body so as to close the second communication port;
a first yoke formed to protrude from an upper surface of the first bonnet along an edge of a first elevation hole penetrating through a center portion of the first bonnet;
a valve rod which penetrates the first lifting hole, has a lower end part accommodated in the inner space of the valve body, and has a lower outer circumferential surface supported by the first yoke;
a protection tube having a lower end portion to be placed and fixed on a first stepped portion formed in a stepped manner on an upper side of an outer peripheral surface of the first yoke, the protection tube accommodating the valve rod;
a second yoke having a second staggered portion formed in a staggered manner so as to be fixed to an inner peripheral surface of an upper end portion of the protection pipe and to support an outer peripheral surface of an upper portion of the valve stem;
a lower flange formed to extend from an upper portion of the second yoke, and having a second lift hole formed in a central portion thereof, the second lift hole having the same diameter as the first lift hole and through which the valve stem passes;
a drive transmission system including a hydraulic motor and a gear box, wherein the hydraulic motor includes a drive shaft that receives and transmits a drive force from a hydraulic source and rotates in forward and reverse directions, and the gear box has a bevel gear that is connected to the drive shaft and transmits the drive force to the valve stem arranged in a direction orthogonal to the drive shaft; and
and a valve disc portion attached to a lower end portion of the valve stem, ascending and descending in conjunction with the valve stem in accordance with the driving force transmitted from the drive transmission system, and allowing the flow of the LNG cargo from the first tank to the second tank side in accordance with contact with a lower surface of the first valve cap, or blocking the flow of the LNG cargo from the first tank to the second tank side in accordance with separation from the lower surface of the first valve cap.
Technical Field
The present invention relates to an LNG (liquefied natural gas) filling monitoring system including a cryogenic valve operated by a hydraulic actuator, and more particularly, to an LNG filling monitoring system including a cryogenic valve operated by a hydraulic actuator, which is capable of collecting, in real time, large data of temperature, pressure, flow rate, and the like including an operation state of the cryogenic valve when filling a liquid cargo such as LNG, thereby preventing an accident in advance and realizing predictive maintenance of the entire system.
Background
Filling (bunkering) mainly means storing and transporting marine fuel oil called bunker oil.
More recently, as LNG usage has increased, LNG fueling has also been transferred and supplied to the filling.
In the fuel supply of a ship, a large amount of fuel may be temporarily stored on a barge or other container in order to be transported from the shore to the ship as fuel.
Thus, the fuel supply may be made directly from a terminal or other port facility, or may be made by receiving fuel delivered by a barge or other fuel supply vessel.
In the case of filling LNG, even with a storage vessel capable of maintaining an extremely low temperature state of-162 ℃ or less, LNG is continuously naturally vaporized inside the storage vessel, and thus a considerable amount of BOG (boil-off gas) is generated.
If the amount of BOG in the storage container is too large, the pressure in the storage container rises, and the storage container cannot withstand the internal pressure, so that there is a risk of explosion, and therefore, the BOG is discharged, liquefied, and stored again.
As a technique invented from the above-mentioned viewpoint, for example, the "gas filling line and the gas filling system including the same" (hereinafter referred to as a related art) of the patent publication No. 10-2017-0091378 and the like can be mentioned.
Disclosure of Invention
The present invention has been made to solve the above-described problems, and an object of the present invention is to provide an LNG refueling monitoring system including a cryogenic valve operated by a hydraulic actuator, which is capable of collecting, in real time, large data including temperature, pressure, and flow rate information including an operating state of the cryogenic valve when a liquid such as LNG is being refilled, thereby preventing an accident in advance and realizing predictive maintenance of the entire system.
In order to achieve the above object, the present invention may provide an LNG refueling monitoring system including a cryogenic valve operated by a hydraulic actuator, including: a first cryogenic tank provided in a first installation and containing LNG cargo; a second tank for very low temperature provided in a second device independent of the first device; a filling module that is disposed between the first tank and the second tank, and that includes a main connection pipe detachably coupled to each of the first tank and the second tank, an auxiliary connection pipe that branches off from the main connection pipe and forms a circulation path, and a plurality of cryogenic valve bodies that are attached to the main connection pipe and the auxiliary connection pipe so as to be operable by hydraulic pressure, and that allow or block a flow of the LNG cargo from the first tank toward the second tank so as to fill the second tank with the LNG cargo stored in the first tank; and a monitoring module electrically connected to the plurality of cryogenic valve bodies, supplying or releasing hydraulic pressure required for operation of the cryogenic valve bodies, electrically controlling and monitoring opening and closing of the plurality of cryogenic valve bodies, and reading temperature, pressure, and flow rate information of the LNG cargo collected in real time during filling of the LNG cargo from the first tank to the second tank side from the filling module, and comparing and analyzing the temperature, pressure, and flow rate information with preset values.
Wherein the filling module comprises: a module body; a first filling coupler which is provided on one side of the module body and detachably connected to the pipe of the first tank; a second filling coupling device which is provided on the other side of the module body, is detachably connected to the pipe of the second tank, and is connected to both ends of the main connection pipe together with the first filling coupling device; a temperature sensor attached to an inlet side of the main connection pipe connected to the first filling coupling, the temperature sensor detecting a temperature of the LNG cargo flowing from the first tank in real time and transmitting the detected temperature to the monitoring module; a first pressure sensor attached to an inlet side of the main connection pipe connected to the first filling coupling, the first pressure sensor detecting pressure of the LNG cargo flowing from the first tank in real time and transmitting the LNG cargo to the monitoring module; a second pressure sensor attached to an outlet side of the main connection pipe connected to the second filling coupling, the second pressure sensor detecting in real time a pressure of the LNG cargo flowing from the first tank into the second tank and transmitting the pressure to the monitoring module; and a flow rate sensor attached to an outlet side of the main connection pipe connected to the second filling coupling, the flow rate sensor detecting in real time a flow rate of the LNG cargo flowing from the first tank into the second tank and transmitting the flow rate to the monitoring module.
At this time, the monitoring module includes: a signal transmission unit that transmits an electric signal and a hydraulic signal for opening and closing the plurality of cryogenic valve bodies; and a control unit electrically connected to the filling module and the signal transmission unit, for repeatedly comparing and analyzing the temperature, pressure and flow rate information of the LNG cargo collected from the filling module in real time, the opening/closing power, torque (torque) and flow rate and pressure information of the LNG cargo caused by the repeated opening/closing operation of each of the plurality of cryogenic valve bodies, thereby deriving an optimal setting value required for the stable opening/closing operation of the plurality of cryogenic valve bodies, and storing and revising the optimal setting value.
In addition, the very low temperature valve body includes: a valve body that is attached to the main connection pipe or the auxiliary connection pipe, and that includes a first port through which the LNG cargo flows from the first tank side, a second port through which the LNG cargo is discharged to the second tank side, a first communication port that is formed between the first port and the second port and that penetrates the first port on the upper side, and a second communication port that is formed between the first port and the second port and that penetrates the second port on the lower side so as to face the first communication port; a first bonnet detachably coupled to an upper side of the valve body so as to seal the first communication port; a second bonnet detachably coupled to a lower portion side of the valve body so as to seal the second communication port; a first yoke formed to protrude from an upper surface of the first bonnet along an edge of a first elevation hole penetrating through a center portion of the first bonnet; a valve rod which penetrates the first lifting hole, has a lower end part accommodated in the inner space of the valve body, and has a lower outer circumferential surface supported by the first yoke; a protection tube having a lower end portion to be placed and fixed on a first stepped portion formed in a stepped manner on an upper side of an outer peripheral surface of the first yoke, the protection tube accommodating the valve stem; a second yoke having a second staggered portion formed in a staggered manner so as to be fixed to an inner peripheral surface of an upper end portion of the protection pipe and to support an outer peripheral surface of an upper portion of the valve stem; a lower flange formed to extend from an upper portion of the second yoke, and having a second lift hole formed in a central portion thereof, the second lift hole having a diameter equal to that of the first lift hole and through which the stem passes; a drive transmission system including a hydraulic motor including a drive shaft that receives a drive force from a hydraulic source and rotates in forward and reverse directions, and a gear box having a bevel gear that is connected to the drive shaft and transmits the drive force to the valve stem arranged in a direction orthogonal to the drive shaft; and a valve disc portion attached to a lower end portion of the valve stem, configured to move up and down in conjunction with the valve stem in accordance with the driving force transmitted from the drive transmission system, and configured to allow the flow of the LNG cargo from the first tank to the second tank side in accordance with contact with a lower surface of the first valve cap, or to block the flow of the LNG cargo from the first tank to the second tank side in accordance with separation from the lower surface of the first valve cap.
According to the present invention configured as described above, the following effects can be achieved.
First, the present invention makes it possible to easily fill LNG that is liquid cargo, by means of a filling module that is disposed between and detachably coupled to a first tank and a second tank.
In addition, the monitoring module of the present invention collects and compares the big data of the temperature, the pressure, the flow rate and the like including the operation state of the very low temperature valve in real time during the filling process, so as to prevent an accident in advance, realize the predictive maintenance of the whole system, and seek the high-efficiency operation and the operation of the filling system.
More importantly, the filling module and the monitoring module can be provided in a module form which is convenient to manage, transport, install and assemble, so that the filling monitoring module has the characteristics and advantages that the installation, construction and application of a system can be continuously realized in an emergency situation that filling needs to be quickly realized.
Drawings
Fig. 1 is a conceptual diagram showing the overall configuration of an LNG refueling monitoring system including a cryogenic valve operated by a hydraulic actuator according to an embodiment of the present invention
FIG. 2 is a conceptual diagram showing the overall configuration of an LNG refueling monitoring system having a very low temperature valve operated by a hydraulic actuator according to another embodiment of the present invention
FIG. 3 is a side cross-sectional conceptual view for examining the internal structure of a very low temperature valve body provided in a filling module as a main part of an LNG filling monitoring system having a very low temperature valve operated by a hydraulic actuator according to an embodiment of the present invention
FIG. 4 is a conceptual diagram showing an inner side cross-sectional view sequentially illustrating an operation process of a cryogenic valve body provided in a filling module which is a main part of an LNG filling monitoring system having a cryogenic valve operated by a hydraulic actuator according to an embodiment of the present invention
Reference numerals
110: first tank
120: second tank
200: filling module
201: main connecting pipe
202: auxiliary connection pipe
210: module body
211: first fill coupler
212: second fill coupler
221: temperature sensor
222: first pressure sensor
223: second pressure sensor
224: flow sensor
300: monitoring module
310: signal transmission part
311: valve cabinet
312: hydraulic power unit
320: setting control part
321: valve drive setter
322: control device
323: control console
400: extremely low temperature valve body
410: valve body
411: first port
412: second port
413: first communication port
414: second communicating port
415: first valve cover
415h, a step of: first lifting hole
415 k: first yoke
415 s: first split layer part
416: second valve cover
417: partition wall
417 c: intermediate wall
417 d: lower circulation space
417 ch: sheet hole
417 u: upper circulation space
420: valve rod
421: hanging piece
421 g: upper positioning groove
430: drive transmission system
431: hydraulic motor
432: gear box
440: valve disk part
441: dish cup
441 f: chamfered surface
441 g: lower positioning groove
442: dish cover
442 f: plugging flange
442 p: press fixing cylinder
443: accommodating tank
445: positioning ball
450: disc sheet
451: annular split level
452: protective cage
452h, a: flow hole
460: protective tube
470: second yoke
472: second split layer part
480: lower flange
481: connecting piece
482: second lifting hole
483: bushing
484: third yoke
485: support rod
486: annular mounting groove
490: upper flange
491: indicating dial
492: indicating instrument
L1: first virtual line
T: tank car
Detailed Description
The advantages, features and methods of accomplishing the same of the present invention will be apparent from the following detailed description of the embodiments taken in conjunction with the accompanying drawings.
However, the present invention is not limited to the embodiments disclosed below, and may be embodied in various forms different from each other.
In the present specification, the present embodiments are provided to make the disclosure of the present invention more complete, and to fully inform the scope of the invention to those skilled in the art to which the present invention pertains.
Furthermore, the scope of the invention is only limited by the scope of the claims.
Accordingly, in some embodiments, well-known components, well-known operations, and well-known techniques have not been described in detail in order to avoid obscuring the present invention.
In addition, like reference numerals refer to like elements throughout the specification, and terms used (referred to) in the specification are used for describing embodiments and are not intended to limit the present invention.
In the present specification, the singular forms also include the plural forms as long as they are not specifically mentioned in the sentence, and the presence or addition of one or more other constituent elements and actions is not excluded by "including (or including) the constituent elements and actions mentioned.
Unless otherwise defined, all terms (including technical and scientific terms) used in the present specification may be used as meanings commonly understood by one of ordinary skill in the art to which the present invention belongs.
In addition, generally used dictionary-defined terms, unless defined, should not be interpreted too much or excessively.
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings.
For reference, fig. 1 is a conceptual diagram illustrating an overall configuration of an LNG refueling monitoring system including a cryogenic valve operated by a hydraulic actuator according to an embodiment of the present invention, and fig. 2 is a conceptual diagram illustrating an overall configuration of an LNG refueling monitoring system including a cryogenic valve operated by a hydraulic actuator according to an embodiment of the present invention.
Fig. 3 is a side sectional view for examining an internal structure of a
Fig. 4 is a schematic diagram showing an internal cross-sectional view of an operation process of a
For reference, the dotted lines shown in fig. 1 and 2 represent transmission paths of signals and data, and the dotted lines represent transmission paths of temperature and pressure and flow rate information detected in real time.
Although the dotted lines in fig. 1 and 2, which indicate the transmission paths of signals and data, are illustrated as transmitting signals to some valves, that is, only some of the plurality of
In fig. 2, in the
As shown in fig. 1 and 2, the present invention can be understood as an embodiment in which the
First, the
Also, the
In another aspect,
The filling
The
Meanwhile, the
The present invention can be applied to the above-described embodiments, and of course, can be applied to various embodiments as shown below.
First, the first and second apparatuses are assumed to be a tank car T for transporting a terrestrial LNG tank and a ship for filling, and may be an LNG tank and an LNG carrier provided in the tank car as shown in fig. 1.
Further, as shown in fig. 2, the first and second devices may be one LNG carrier and another LNG carrier, assuming that the ship is on shore for filling.
In addition, the first and second devices may be floating offshore structures or land structures, that is, filling between land LNG tanks and ships, in addition to the ships.
On the other hand, the filling
Such a
On the other hand, the filling
The filling
The filling
It is to be noted that the
On the other hand, the
The setting
The
In this case, the setting
First, the
The
Therefore, the
On the other hand, if the
The valve body 410 includes: a
The valve body 410 may further include: a first communication port 413 formed to penetrate through the upper side between the
The
The
The
The
The
The
The
The valve disk portion 440 is attached to the lower end portion of the
That is, the valve disk portion 440 allows the flow of the LNG cargo from the
The lower end of the
At this time, the hooking
In this case, the
Further, the disk cover 442 may be further provided so that the open upper surface of the
Such a structure of the tray cover 442 includes: a closing
In this case, a hemispherical upper positioning groove 421g (see fig. 4 a) formed in the center of the lower surface of the
Therefore, the
That is, after the operator has accurately set the
Such accurate centering alignment of the
On the other hand, as shown in the drawing, the
An
The
The
The
The packing 487 is a cylindrical member having an upper face that is in contact with the lower end face of the
The
In addition, as shown in the drawing, the very low
The
The
Therefore, if the
As shown in the drawing, the
The
The
The
A plurality of
Therefore, as the
Also, as the
On the other hand, the length of the
However, when the length of the first virtual line L1 is less than 4 times, low-temperature brittleness or freezing due to very low-temperature impact occurs in the
As described above, the basic technical idea of the present invention is to provide an LNG refueling monitoring system including a cryogenic valve operated by a hydraulic actuator, which is capable of collecting in real time large data of temperature, pressure, flow rate, and the like including an operation state of the cryogenic valve when liquid cargo such as LNG is being refilled, thereby preventing an accident in advance and realizing predictive maintenance of the entire system.
Further, various other modifications and applications may occur to those skilled in the art, which fall within the scope of the basic technical idea of the present invention.
- 上一篇:一种医用注射器针头装配设备
- 下一篇:阀门、阀门总成以及其应用