阅读说明：本技术 一种微型电机生产加工用浸漆装置 (Paint dipping device for micro motor production and processing ) 是由 杨佳平 于 2020-08-19 设计创作，主要内容包括：本发明公开了一种微型电机生产加工用浸漆装置,包括固定面、输料装置,以及设置于输料装置上的临时储料箱、干燥箱、浸漆箱,固定面上设置有收料箱车、安装架,安装架上装设有气缸,气缸的活塞杆上设置有固定板,固定板的下端设置有挂料钩,挂料钩上钩接有绕组成品主体,临时储料箱内设置有顶板,干燥箱中装设有干燥板,收料箱车上设置有车把、支撑板、导料板、弹簧、脚轮。实现了同时多个绕组成品主体进行浸漆、干燥、滑落收料的一次性操作,有效提高了微型电机的绕组成品主体的浸漆生产效率,浸漆、干燥的均匀质量性较高,进而提高了微型电机的生产效率,浸漆干燥的过程无需手持,提高了安全性。(The invention discloses a paint dipping device for production and processing of a micro motor, which comprises a fixed surface, a conveying device, a temporary storage box, a drying box and a paint dipping box, wherein the temporary storage box, the drying box and the paint dipping box are arranged on the conveying device, a material receiving box vehicle and a mounting frame are arranged on the fixed surface, an air cylinder is arranged on the mounting frame, a fixing plate is arranged on a piston rod of the air cylinder, a material hanging hook is arranged at the lower end of the fixing plate, a winding finished product main body is hooked on the material hanging hook, a top plate is arranged in the temporary storage box, a drying plate is arranged in the drying box, and a handlebar, a supporting plate, a. The one-time operation that a plurality of winding finished product main parts carried out dip coating, drying, landing and receiving simultaneously is realized, the dip coating production efficiency of micro motor's winding finished product main part has effectively been improved, and dip coating, dry even quality nature are higher, and then have improved micro motor's production efficiency, and the dry process of dip coating need not to be handheld, has improved the security.)

1. The utility model provides a micro motor production and processing is with dipping lacquer device, includes stationary plane (1), feeding device (3) to and set up interim storage case (4), drying cabinet (5), dipping lacquer case (6) on feeding device (3), its characterized in that: be provided with on stationary plane (1) and receive workbin car (2), mounting bracket (7) facial make-up is equipped with cylinder (71), be provided with fixed plate (73) on piston rod (72) of cylinder (71), the lower extreme of fixed plate (73) is provided with string material hook (8), it has winding finished product main part (9) to hook joint on the hook of hanging material (8), be provided with roof (41) in interim storage case (4), be equipped with drying plate (51) in drying cabinet (5), be provided with handlebar (21), backup pad (22), stock guide (23), spring (24), truckle (25) on receive workbin car (2).

2. The paint dipping device for the production and processing of the micro motor according to claim 1, wherein: the material conveying device (3) is composed of a belt (31), a first support (32), a motor (33), a first roller (34), a second support (35) and a second roller (36).

3. The paint dipping device for the production and processing of the micro motor according to claim 1, wherein: the supporting plate (22) is arranged at one end, close to the material conveying device (3), of the material receiving box car (2), and the spring (24) is fixed at the upper end of the supporting plate (22) and fixedly connected with the lower end of the material guide plate (23).

4. The paint dipping device for the production and processing of the micro motor according to claim 1, wherein: the quantity of the caster wheels (25) is four and the caster wheels are respectively arranged at four corners of the bottom plate of the material receiving box car (2).

5. The paint dipping device for the production and processing of the micro motor according to claim 3, wherein: the supporting plate (22) and the material guide plate (23) are arranged at the upper part of the right in an inclined way by forty-five degrees.

6. The paint dipping device for the production and processing of the micro motor according to claim 1, wherein: the hanging surface of the hanging hook (8) is provided with an anti-skid layer (81).

7. The paint dipping device for the production and processing of the micro motor according to claim 1, wherein: the upper end of the left side plate of the temporary storage box (4) and the upper end of the top plate (41) are inclined planes and are matched with the inclined plane of the left lower end of the hanging hook (8).

8. The paint dipping device for the production and processing of the micro motor according to claim 1, wherein: the overlooking cross section of the material receiving box car (2), the temporary material storage box (4), the drying box (5), the paint dipping box (6) and the fixing plate (73) is of a rectangular structure, and the overlooking size of the fixing plate (73) is small.

9. The paint dipping device for the production and processing of the micro motor according to claim 1, wherein: the hanging hooks (8) are fifteen and are longitudinally arranged.

Technical Field

The invention belongs to the technical field of micro motor production and processing, and particularly relates to a paint dipping device for micro motor production and processing.

Background

The micro motor is a motor with small volume and capacity, and the output power of the micro motor is generally below hundreds of watts.

In the production process of the micro motor, the winding finished product generally needs to be subjected to a paint dipping treatment process, the moisture resistance, corrosion resistance and insulation strength of the winding can be improved, the main body of the winding finished product is an iron core cylinder, a through hole is formed in the middle of the iron core cylinder, a copper wire winding is wound on the outer wall of the iron core cylinder, and the winding finished product with a cylindrical structure is integrally formed.

However, most of the existing paint dipping devices for winding finished product main bodies of micro motors are manually used for dipping and drying one by one, so that the paint dipping production efficiency of the winding finished product main bodies of the micro motors is greatly reduced, the uniformity and quality of the paint dipping and drying mode are low, the production efficiency of the micro motors is low, the paint dipping and drying process needs to be held by hands, and the safety is low.

Disclosure of Invention

The invention aims to provide a paint dipping device for micro motor production and processing, and aims to solve the problems that in the prior art, the paint dipping production efficiency and the uniformity and quality of a winding finished product main body of a micro motor are low, and the safety is low due to the fact that the paint dipping drying process needs to be carried by a hand.

In order to achieve the purpose, the invention provides the following technical scheme: a paint dipping device for producing and processing a micro motor comprises a fixed surface, a material conveying device, a temporary material storage box, a drying box and a paint dipping box, wherein the temporary material storage box, the drying box and the paint dipping box are arranged on the material conveying device, insulating paint is preset in the paint dipping box, the moisture resistance, the corrosion resistance and the insulating strength of the surface of a winding finished product main body can be improved after paint dipping, a material receiving box vehicle and a mounting rack are arranged on the fixed surface, a cylinder is arranged on the mounting rack, the cylinder is a long-stroke cylinder and is a QGS series standard cylinder, the cylinder is provided with a pair of electromagnetic valves which are respectively responsible for the up-down slow uniform speed process and the return stroke as well as the real-time stop of a piston rod of the cylinder, a fixed plate is arranged on the piston rod of the cylinder, a hanging hook is arranged at the lower end of the fixed plate, a winding finished product main body, the middle part of its iron core barrel is equipped with the through hole, just articulates on hanging the material hook, be provided with the roof in the temporary storage case, installed the drying plate in the drying cabinet, the drying plate sets up in the round inner groovy of drying cabinet, and the drying plate is the cast aluminium hot plate commonly used, has preset the type heater strip of dry combustion method in its casing inner chamber, and the heater strip is connected to outside 220V power row through the wire and inserts, generates heat after circular telegram, realizes carrying out the drying to the winding finished product main part in the drying cabinet, be provided with handlebar, backup pad, stock guide, spring, truckle on the material receiving box car, this novel metallic structure who uses, except special description, all adopt 304 stainless steel to make, intensity is high, and corrosion resistance easily welding process.

Preferably, the material conveying device consists of a belt, a first support, a motor, a first roller, a second support and a second roller, wherein the motor is a low-rotating-speed high-torque motor, the model of the motor is ECMA-EA13-05, the motor is provided with a starting switch, the starting switch is provided with three buttons for respectively controlling the forward rotation, the stop and the reverse rotation of a motor shaft, and the starting switch is connected to an external power supply socket through a lead.

Preferably, the backup pad sets up in the one end that is close to feeding device in receiving the workbin car, the spring is fixed in the upper end of backup pad and with the lower extreme fixed connection of stock guide, when interim storage case touches with the stock guide, can have the impact, and the spring can carry out effective shock attenuation buffering with this impact.

Preferably, the four caster wheels are respectively arranged at four corners of the bottom plate of the material collecting box car, the caster wheels are WS-4C-100 in model number, can rotate horizontally by three hundred sixty degrees and have a braking function, and the wheel bodies are made of polyurethane PU materials, so that the material collecting box car has the characteristics of wear resistance, silence and the like, and the material collecting box car can be conveniently moved and positioned.

Preferably, backup pad, stock guide are the slope and set up forty-five degrees upper right, when guaranteeing the left end position of the portable belt of interim storage case, just contact with the stock guide this moment to guarantee to go into in the material receiving box car around the landing of constituteing the article main part.

Preferably, the hanging surface of the hanging hook is provided with an anti-slip layer, the anti-slip layer is made of a polyurethane rubber mat and has excellent damping elasticity and heat resistance, and anti-slip lines are further arranged on the outer surface of the anti-slip layer, so that the hanging stability of the hanging hook on a winding finished product main body is greatly improved, and the anti-slip hook is prevented from slipping off.

Preferably, the upper end of the left side plate of the temporary storage box and the upper end of the top plate are inclined planes and are matched with the inclined planes at the lower left end of the hanging hook, so that the left end face of the inner side of the temporary storage box pushes out each winding finished product main body rightwards to form the hanging hook and slides downwards into the temporary storage box.

Preferably, the overlooking cross section of the material receiving box vehicle, the temporary material storage box, the drying box, the paint dipping box and the fixing plate is of a rectangular structure, the overlooking size of the fixing plate is small, and the fixing plate can be guaranteed to be wholly downwards and respectively enter the temporary material storage box, the drying box and the paint dipping box.

Preferably, the material hanging hooks are fifteen and are longitudinally arranged, so that one-time operation of paint dipping, drying, sliding and material receiving of a plurality of winding finished product main bodies is realized, and the production efficiency of the micro motor is improved.

Compared with the prior art, the invention has the beneficial effects that:

through the feeding device of the motor control who sets up, and the interim storage case that sets up on feeding device, the drying cabinet, the dip coating case, the fixed plate structure that has a plurality of hanging material hooks of over-and-under type about setting, and be provided with the receipts workbin car in the left side, a plurality of winding finished product main parts dip coating simultaneously has been realized, and is dry, the disposable operation that the landing was received the material, the dip coating production efficiency of micro motor's winding finished product main part has effectively been improved, the dip coating, dry even quality nature is higher, and then micro motor's production efficiency has been improved, and the dry process of dip coating need not to be handheld, and the security is improved.

Drawings

FIG. 1 is an elevational view of the overall construction of the present invention;

FIG. 2 is a top view of the overall structure of the present invention;

FIG. 3 is an enlarged view of a material guiding plate structure having a spring buffer structure at B in FIG. 1 according to the present invention;

FIG. 4 is an enlarged view of the material hanger structure with the anti-slip layer at A in FIG. 1 according to the present invention;

fig. 5 is a circuit diagram of the present invention.

In the figure: the winding machine comprises a fixed surface 1, a material receiving box vehicle 2, a handlebar 21, a supporting plate 22, a material guide plate 23, a spring 24, a caster 25, a material conveying device 3, a belt 31, a first support 32, a motor 33, a first roller 34, a second support 35, a second roller 36, a temporary material storage box 4, a top plate 41, a drying box 5, a drying plate 51, a paint dipping box 6, a mounting rack 7, an air cylinder 71, a piston rod 72, a fixing plate 73, a material hanging hook 8, an anti-skid layer 81 and a winding finished product main body 9.

Detailed Description

Referring to fig. 1, 2, 4 and 5, a paint dipping device for micro motor production and processing comprises a fixed surface 1 and a material conveying device 3, wherein the material conveying device 3 comprises a belt 31, a first support 32, a motor 33, a first roller 34, a second support 35 and a second roller 36, a temporary material storage tank 4, a drying tank 5 and a paint dipping tank 6 which are fixedly arranged on the belt 31 of the material conveying device 3 through screws, a material receiving tank vehicle 2 and a mounting rack 7 are arranged on the fixed surface 1, an air cylinder 71 is arranged on the mounting rack 7 through screws, a fixed plate 73 is arranged on a piston rod 72 of the air cylinder 71 through screws, hanging hooks 8 are welded at the lower end of the fixed plate 73, fifteen hanging hooks 8 are longitudinally arranged, a winding finished product main body 9 is hooked on the hanging hooks 8, a top plate 41 is arranged in the temporary material storage tank 4, the upper end of a left side plate of the temporary material storage tank 4 and the upper end of the top plate 41 are inclined surfaces, and with hang material hook 8's left lower extreme inclined plane phase-match, set up flutedly on the inner chamber wall of drying cabinet 5, install drying plate 51 through the screw in the recess, it has handlebar 21 to weld on the material receiving box car 2, backup pad 22, stock guide 23, spring 24, truckle 25, four of the quantity of truckle 25 set up four corners at the bottom plate of material receiving box car 2 respectively, material receiving box car 2, interim storage case 4, drying cabinet 5, dip coating case 6, the overlooking cross-section of fixed plate 73 is rectangular column structure, and the overlooking size of fixed plate 73 is less.

Referring to fig. 1 and 3, a supporting plate 22 is welded to one end of the receiving box car 2 close to the feeding device 3, the supporting plate 22 and the material guiding plate 23 are both inclined to the upper right by forty-five degrees, and a spring 24 is welded to the upper end of the supporting plate 22 and welded to the lower end of the material guiding plate 23.

Referring to fig. 4, the hanging surface of the hanging hook 8 is adhered with an anti-slip layer 81 by resin adhesive.

The working principle of the scheme is as follows: firstly, respectively hanging a plurality of winding finished product main bodies 9 which need to be subjected to paint dipping on each hanging hook 8, then, starting an air cylinder 71, enabling the air cylinder 71 to work, enabling a piston rod 72 of the air cylinder 71 to slowly extend downwards at a constant speed, driving each winding finished product main body 9 to downwards enter a lower paint dipping box 6 through a fixing plate 73 and the hanging hooks 8, stopping the air cylinder 71 when each winding finished product main body 9 is wholly soaked in insulating paint preset in the paint dipping box 6, starting the air cylinder 71 after soaking for a period of time, enabling the piston rod 72 to upwards retract, stopping the air cylinder 71 after each winding finished product main body 9 below is driven to withdraw from the paint dipping box 6, then starting a motor 33, enabling a motor shaft of the motor 33 to rotate forwards, driving a belt 31 to be transported through a first roller 34 and a second roller 36, driving an upper end drying box 5 to translate rightwards, and stopping the motor 33 when the drying box 5 moves to the lower part of the winding finished, starting the cylinder 71 again, putting each winding finished product main body 9 into the drying box 5, starting the drying plate 51 and comprehensively drying each winding finished product main body 9 inside;

after drying, the winding finished product main body 9 is moved upwards through the air cylinder 71 and is discharged, then, the motor 33 is started, when the top plate 41 in the temporary storage box 4 is aligned with the winding finished product main body 9 above, the motor 33 is turned off, then, the air cylinder 71 is started, the winding finished product main body 9 integrally moves downwards, touches the top plate 41 and is lifted upwards, the air cylinder 71 is turned off, then, the motor 33 is started to drive the temporary storage box 4 to move leftwards, at the moment, the left side plate of the temporary storage box 4 pushes each winding finished product main body 9 rightwards, and each winding finished product main body 9 is pushed down from the hanging hook 8 and falls into the temporary storage box 4;

then, referring to fig. 3, the motor 33 is started, the motor shaft rotates reversely, the temporary storage box 4 is driven to move leftward by the belt 31, when the temporary storage box 4 moves to the left end of the belt 31 and contacts with the guide plate 23, the motor 33 is stopped, at this time, the temporary storage box 4 is wholly in a state of inclining to the lower left, and a plurality of winding finished product main bodies 9 whose internal dip paint is dried can slide to the lower left and enter the material receiving box vehicle 2, so that one-time operation of dip paint, drying and sliding material receiving of a plurality of winding finished product main bodies 9 is realized, the dip paint production efficiency of the winding finished product main bodies 9 of the micro motor is improved, the dip paint and drying uniformity is higher, and the production efficiency of the micro motor is further improved.