阅读说明：本技术 一种三氯化铁的制备装置以及制备方法 (Preparation device and preparation method of ferric trichloride ) 是由 宋来阳 吕国富 马占才 于 2020-06-24 设计创作，主要内容包括：本发明涉及三氯化铁技术领域,具体为一种三氯化铁的制备装置以及制备方法,制备装置包括顺次连接的氯化炉、捕集器系统,尾气处理系统,捕集器系统与尾气处理系统之间设置有压力自动控制阀,尾气处理系统包括至少两个高效喷淋塔,高效喷淋塔包括塔体,塔体内设置有喷淋盘管,喷淋盘管呈上窄下宽的螺旋缠绕结构,喷淋盘管侧壁均匀开设有若干喷头,通过喷淋出的吸收液对尾气进行无害化处理。有益之处是能够使产品质量由96％提高到98％以上,同时也减少了冒炉发生的可能性,同时提高了产品的收率,产品的损耗率由7％将至5％以下。通过改进后的高效喷淋塔对尾气进行处理,在旋流板的作用下,能够通过喷淋盘管喷出的吸收液得到有效吸收。(The invention relates to the technical field of ferric trichloride, in particular to a preparation device and a preparation method of ferric trichloride. The method has the advantages that the product quality can be improved from 96% to more than 98%, the possibility of furnace overflow is reduced, the product yield is improved, and the product loss rate is reduced from 7% to less than 5%. Through the high-efficient spray column after the improvement handle tail gas, under the effect of whirl board, can obtain effective absorption through spray coil spun absorption liquid.)

1. The utility model provides a preparation facilities of ferric trichloride, is including chlorination furnace, trap system, tail gas processing system, its characterized in that connected in order: the device comprises a collector system and a tail gas treatment system, wherein a pressure automatic control valve is arranged between the collector system and the tail gas treatment system, the tail gas treatment system comprises at least two high-efficiency spray towers, each high-efficiency spray tower comprises a tower body, a spray coil is arranged in the tower body, the spray coil is of a spiral winding structure with a narrow upper part and a wide lower part, a plurality of spray heads are uniformly arranged on the side wall of the spray coil, and the tail gas is subjected to innocent treatment through sprayed absorption liquid.

2. The apparatus for producing iron trichloride according to claim 1, wherein: the top of the tower body is provided with an air outlet which is communicated with the air inlet of the next high-efficiency spray tower through a pipeline.

3. The apparatus for producing iron trichloride according to claim 2, wherein: and a packing layer is arranged between the air outlet and the spraying coil pipe.

4. The apparatus according to claim 3, wherein: the spray coil pipe below is provided with the whirl board, the whirl board includes pivot, a plurality of deflector, outer stable circle and inner stable circle, the deflector slope set up in the pivot inner stable circle with between the outer stable circle.

5. The apparatus according to claim 4, wherein: the vortex plate below is provided with the distribution grid, the distribution grid is the back taper structure.

6. The apparatus for producing iron trichloride according to claim 5, wherein: the tower body bottom is the cistern, the cistern bottom is hemisphere or back taper, the lateral wall of cistern is provided with the absorption liquid export, the absorption liquid export with spray coil's intercommunication.

7. The apparatus for producing iron trichloride according to claim 1, wherein: the catcher system comprises 3 catchers which are all communicated with the connecting scraper machine.

8. A method for producing iron trichloride by using the apparatus for producing iron trichloride according to any one of claims 1 to 7, characterized by comprising the steps of:

(1) adding iron filings or iron blocks into a chlorination furnace, heating, and introducing chlorine after the iron filings are burned to be red;

(2) the reaction releases heat, the temperature in the chlorination furnace is controlled to be 1000 ℃, the reaction time is 3 hours, and the pressure in the chlorination furnace is controlled to be 200-230 mm of water column by an automatic pressure control valve;

(3) controlling the final reaction temperature to be 450 ℃, pumping ferric trichloride steam into the traps, controlling the temperature of the ferric trichloride in the third trap to be 30 ℃, and continuously discharging the ferric trichloride by adopting a scraper conveyor;

(4) the tail gas treatment adopts two high-efficiency spray towers for treatment: the acidic gases such as HCl in the tail gas are subjected to harmless treatment through the spraying effect of the alkaline absorption liquid.

Technical Field

The invention relates to the technical field of ferric trichloride, in particular to a preparation device and a preparation method of ferric trichloride.

Background

The ferric trichloride has wide application in daily life and production, and can be used as a water purifying agent in drinking water treatment; used as a purifying flocculant in the environmental protection sewage treatment; mineral separation is used as an auxiliary agent; as circuit board etchants in the electronics industry; corrosion of stainless steel products in the light industry; as catalyst for dichloroethane in organic synthesis; used as an oxidant for indigo dyes and as a printing mordant in the printing and dyeing industry; the dye industry is used as an intermediate raw material; as a catalytic material in pharmaceutical and pharmaceutical applications; after the solution is infiltrated into the building concrete, the strength and the corrosion resistance of the building can be improved, and the water seepage can be prevented; ferric trichloride is a main raw material for producing stevioside, is used as a catalyst in the production of insoluble sulfur, and is also widely used for producing the shadow mask of a television.

Disclosure of Invention

The invention provides a preparation device of ferric trichloride, which solves the technical problem.

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a preparation facilities of ferric trichloride, includes chlorination furnace, the trap system that connects in order, tail gas processing system, the trap system with be provided with pressure automatic control valve between the tail gas processing system, tail gas processing system includes two at least high-efficient spray towers, high-efficient spray tower includes the tower body, be provided with spray coil in the tower body, spray coil is under the narrow width spiral winding structure, a plurality of shower nozzles have evenly been seted up to the spray coil lateral wall, carry out innocent treatment to tail gas through the absorption liquid that sprays out.

As a preferred technical scheme, an air outlet is arranged at the top of the tower body and is communicated with an air inlet of the next high-efficiency spray tower through a pipeline.

As a preferred technical scheme, a packing layer is arranged between the air outlet and the spraying coil pipe.

As an optimal technical scheme, the spray coil pipe below is provided with the whirl board, the whirl board includes pivot, a plurality of deflector, outer stable circle and inner stable circle, the deflector slope set up in the pivot inner stable circle with between the outer stable circle.

As an optimal technical scheme, a distribution grid is arranged below the cyclone plate and is of an inverted cone structure.

As a preferred technical scheme, the tower body bottom is the cistern, the cistern bottom is hemisphere or back taper, the lateral wall of cistern is provided with the absorption liquid export, the absorption liquid export with spray coil's intercommunication.

As a preferred technical scheme, the catcher system comprises 3 catchers which are all communicated with a connecting scraper machine.

The invention also discloses a preparation method of ferric trichloride realized by using the preparation device of ferric trichloride, which comprises the following steps:

(1) adding iron filings or iron blocks into a chlorination furnace, heating, and introducing chlorine after the iron filings are burned to be red;

(2) the reaction releases heat, the temperature in the chlorination furnace is controlled to be 1000 ℃, the reaction time is 3 hours, and the pressure in the chlorination furnace is controlled to be 200-230 mm of water column by an automatic pressure control valve;

(3) controlling the final reaction temperature to be 450 ℃, pumping ferric trichloride steam into the traps, controlling the temperature of the ferric trichloride in the third trap to be 30 ℃, and continuously discharging the ferric trichloride by adopting a scraper conveyor;

(4) the tail gas treatment adopts two high-efficiency spray towers for treatment: the acidic gases such as HCl in the tail gas are subjected to harmless treatment through the spraying effect of the alkaline absorption liquid.

The invention provides a preparation device of ferric trichloride. The method has the following beneficial effects:

through the pressure automatic control valve additionally arranged at the outlet of the catcher in the device, the pressure in the furnace is controlled to be 200-230 mm water column, the product quality can be improved to more than 98% from 96%, the possibility of furnace overflow is reduced, the product yield is improved, and the product loss rate is reduced to less than 5% from 7%. Through the high-efficient spray column after the improvement handle tail gas, under the effect of whirl board, can obtain the active absorption through spray coil spun absorption liquid, especially spray coil's structure can make absorption liquid can evenly spout in the tower, compares the spray column among the prior art, and the volume is compacter, can effectively reduce the tower height to reduce cost.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of a high efficiency spray tower of the present invention;

FIG. 3 is a schematic view of the cyclone plate of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a preparation facilities of ferric trichloride, includes chlorination furnace 1, the trap system that connects in order, tail gas processing system, the trap system with be provided with pressure automatic control valve 2 between the tail gas processing system, tail gas processing system includes two at least high-efficient spray towers 3, high-efficient spray tower 3 includes tower body 31, be provided with spray coil 32 in the tower body 31, spray coil 32 is narrow under the spiral winding structure of width, a plurality of shower nozzles 321 have evenly been seted up to spray coil 32 lateral wall, carry out innocent treatment to tail gas through the absorption liquid that sprays out.

Further, an air outlet is arranged at the top of the tower body 31 and communicated with the air inlet of the next high-efficiency spray tower 3 through a pipeline.

Further, a packing layer 33 is arranged between the air outlet and the spraying coil 32 and can be filled with alkaline particles.

Further, a cyclone plate 34 is arranged below the spray coil 32, the cyclone plate 34 comprises a rotating shaft 341, a plurality of guide plates 342, an outer stabilizing ring 343 and an inner stabilizing ring 344, the guide plates 342 are obliquely arranged between the rotating shaft 341, the inner stabilizing ring 344 and the outer stabilizing ring 343, and the entering tail gas can be dispersed and generate cyclone under the action of the cyclone plate 34, so that the sprayed absorbing liquid can fully act on the tail gas.

Further, whirl board 34 below is provided with distribution grid 35, distribution grid 35 is the back taper structure, and the aim at that sets to the back taper structure can greatly increased distribution grid 35's area, makes the entering of tail gas more gentle even.

Further, the bottom of the tower body 31 is a water storage tank 36, the bottom of the water storage tank 36 is hemispherical or inverted conical, an absorption liquid outlet is formed in the side wall of the water storage tank 36, and the absorption liquid outlet is communicated with the spraying coil 32.

Further, the trap system comprises 3 traps 4, and the traps 4 are all communicated with a connecting scraper 5.

The invention also discloses a preparation method of ferric trichloride realized by using the preparation device of ferric trichloride, which comprises the following steps:

(1) adding iron filings or iron blocks into the chlorination furnace 1, heating, and introducing chlorine after the iron filings are heated to red;

(2) the reaction releases heat, the temperature in the chlorination furnace 1 is controlled to be 1000 ℃, the reaction time is 3 hours, and the pressure in the furnace is controlled to be 200-230 mm water column by the automatic pressure control valve 2;

(3) controlling the final reaction temperature to be 450 ℃, pumping ferric trichloride steam into the traps 4, controlling the temperature of the ferric trichloride in the third trap 4 to be 30 ℃, and continuously discharging the ferric trichloride from the traps 4 by adopting a scraper 5;

(4) the tail gas treatment adopts two high-efficiency spray towers 3 for treatment: the acidic gases such as HCl in the tail gas are subjected to harmless treatment through the spraying effect of the alkaline absorption liquid.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.