Meshing type closed rubber mixing mill and working method thereof
阅读说明：本技术 啮合型密闭式炼胶机及其工作方法 (Meshing type closed rubber mixing mill and working method thereof ) 是由 汪必宽 于 2020-06-28 设计创作，主要内容包括：本发明公开一种啮合型密闭式炼胶机及其工作方法,啮合型密闭式炼胶机包括框架机构、搅拌机构和卸料机构；搅拌机构在卸料机构上侧,搅拌机构和卸料机构在框架机构内部；通过第一自动伸缩板和第二自动伸缩板使得密炼腔为密闭结构,使得上端加料部分、中间混料部分、底端卸料部分,分割成相对独立的空间,较好的克服粉尘飞扬,减少配合剂的损失；第一啮合型转子和第二啮合型转子之间的间隙小,压迫物料进入第一啮合型转子和第二啮合型转子之间与密炼室壁发生挤压,物料在密炼室内呈片状,使物料产生很大的应变形变,达到极好的分散混炼效果,同时在混炼过程中,物料与设备之间接触面积大,提高了设备传热效率。(The invention discloses a meshing type closed rubber mixing mill and a working method thereof, wherein the meshing type closed rubber mixing mill comprises a frame mechanism, a stirring mechanism and a discharging mechanism; the stirring mechanism is arranged on the upper side of the discharging mechanism, and the stirring mechanism and the discharging mechanism are arranged in the frame mechanism; the banburying cavity is of a closed structure through the first automatic expansion plate and the second automatic expansion plate, so that the upper end feeding part, the middle mixing part and the bottom end discharging part are divided into relatively independent spaces, dust flying is overcome well, and loss of the compounding agent is reduced; the clearance between first meshing type rotor and the second meshing type rotor is little, oppresses the material and gets into between first meshing type rotor and the second meshing type rotor and take place the extrusion with the banburying chamber wall, and the material is the slice in the banburying chamber, makes the material produce very big strain deformation, reaches fabulous dispersion mixing effect, and simultaneously in mixing process, area of contact is big between material and the equipment, has improved equipment heat transfer efficiency.)
1. The meshing type closed rubber mixing mill is characterized by comprising a frame mechanism (1), a stirring mechanism (2) and a discharging mechanism (3); the stirring mechanism (2) is arranged on the upper side of the discharging mechanism (3), and the stirring mechanism (2) and the discharging mechanism (3) are arranged in the frame mechanism (1);
the frame mechanism (1) comprises a feed inlet (11), an internal mixing chamber wall (12), a water inlet (13), a waste liquid port (14), a water outlet (15), a first automatic expansion plate (16), a cleaning agent spray head (17), a decompression valve (18), a pressure plate (19), a first expansion rod (110), a blow dryer (111), an air cylinder (112), a booster air pump (113), an air inlet pipe (114), an internal mixing chamber (115), a fixing frame (116) and a bearing bottom plate (117); the upper surface of a bearing bottom plate (117) is fixed with the bottom end of a mixing chamber wall (12), the mixing chamber wall (12) is of a jacket structure, a pressure reducing valve (18) is fixedly installed on the other side of the top end of the mixing chamber wall (12), a feeding hole (11) is fixedly installed between a cleaning agent spray head (17) and the pressure reducing valve (18), the feeding hole (11), the pressure reducing valve (18) and the cleaning agent spray head (17) all penetrate through the top end of the mixing chamber wall (12), a top cover is hinged to one side of the top end of the feeding hole (11), a blow-drying machine (111) is fixedly installed on the top cover, an air cylinder (112) is fixedly installed on the other side of the top end of the feeding hole (11), a first telescopic rod (110) is fixedly installed at the bottom end of the air cylinder (112), a fixed pressing plate (19) is installed at the bottom end of the first telescopic rod (110, the air inlet pipe (114) is positioned above the fixing frame (116), the tail end of the air inlet pipe (114) is connected with the supercharging air pump (113), the banburying cavity (115) is positioned inside the banburying chamber wall (12), the banburying cavity (115) is connected with a power supply and a heating power supply, the upper surface of the first automatic expansion plate (16) is not in contact with the lower end of the feed inlet (11) and the lower end of the decompression valve (18), and the lower surface of the first automatic expansion plate (16) is not in contact with the air inlet pipe (114);
the stirring mechanism (2) comprises a motor (21), a driving wheel (22), a driven wheel (23), a first meshed rotor (24), a second meshed rotor (25) and a second telescopic rod (26); motor (21) are placed in mount (116), and motor (21) is connected to action wheel (22) one end, and first meshing type rotor (24) are connected to action wheel (22) other end, and action wheel (22) and follow driving wheel (23) adopt the meshing to connect, and the drive ratio is 1:1, a driven wheel (23) is connected with a second meshed rotor (25), a first meshed rotor (24) and the second meshed rotor (25) are installed in parallel, the meshing gap between the first meshed rotor (24) and the second meshed rotor (25) is 1mm, and one ends of two second telescopic rods (26) are fixedly installed inside an internal mixing chamber wall (12);
the discharging mechanism (3) comprises a rotary oil cylinder (31), a bearing (32), a transmission shaft (33), a second automatic expansion plate (34), a concave groove (35) and a discharging door (36); one concave groove (35) is placed to the inside bottom of banburying locular wall (12), concave groove (35) and the inside bottom of banburying locular wall (12) contactless, install in the inside bottom of banburying locular wall (12) through transmission shaft (33) with concave groove (35), transmission shaft (33) and banburying locular wall (12) junction installation bearing (32), automatic expansion plate of second (34) just do not contact with concave groove (35) in concave groove (35) top, first automatic expansion plate (16) and second (34) make banburying chamber (115) be airtight structure, rotatory hydro-cylinder (31) are fixed at the outside bearing bottom plate (117) upper surface of banburying locular wall (12), rotatory hydro-cylinder (31) are connected to transmission shaft (33) one end, discharge door (36) one side is articulated with banburying locular wall (12) bottom.
2. A meshing type internal rubber mixing mill according to claim 1, characterized in that a water inlet (13) is fixedly arranged in the middle of one side of the mixing chamber wall (12), a water outlet (15) is fixedly arranged at the lower end of the other side of the mixing chamber wall (12), and a cleaning agent nozzle (17) is fixedly arranged at one side of the top end of the mixing chamber wall (12).
3. A intermeshing type internal rubber mixing mill according to claim 1, wherein the first automatic stretching plates (16) are fixedly installed at one end inside the mixing chamber wall (12), and the two first automatic stretching plates (16) are extendable or contractible from both ends toward the middle.
4. Meshing internal rubber mixing mill according to claim 1, characterized in that one end of the two second telescopic rods (26) is fixedly mounted inside the mixing chamber wall (12).
5. A meshing type internal rubber mixing mill according to claim 1, wherein one end of the two second automatic stretching plates (34) is fixedly installed at the bottom end inside the mixing chamber wall (12), and the two second automatic stretching plates (34) can be extended or shortened from the two ends to the middle.
6. A intermeshing type internal rubber mixing machine according to claim 1, wherein the discharge gate (36) is rotatable about the hinged side, the discharge gate (36) being held closed by magnetic attraction.
7. A method of operating a intermeshing type internal rubber mixer as claimed in claim 1, comprising the steps of:
opening a top cover on one side of the upper end of a feeding hole (11), adding a material into the feeding hole (11), pushing a first telescopic rod (110) to move downwards by using an air cylinder (112) arranged above the feeding hole (11), pushing a pressing plate (19) downwards by using the first telescopic rod (110), enabling a first automatic telescopic plate (16) to be in an open state at the moment, pushing the material to enter an internal mixing cavity (115), installing a blow-drying machine (111) above the feeding hole (11), and blowing powder fillers accumulated or remained on the feeding hole (11) and the pressing plate (19) into the internal mixing cavity (115) by using the blow-drying machine (111) to perform pulse type blowing by using compressed air; meanwhile, the closed mixing cavity (115) is connected with a power supply and a heating power supply to preheat the closed mixing cavity (115);
after the materials enter the banburying cavity (115), closing the first automatic expansion plate (16), connecting the motor (21), driving the driving wheel (22) and the driven wheel (23) to operate, so as to drive the first meshed rotor (24) and the second meshed rotor (25) to rotate oppositely, and because the first meshed rotor (24) and the second meshed rotor (25) have a large speed gradient at the meshed part, generating strong friction, shearing and kneading effects on the materials among the rotors, controlling the pressurizing air pump (113) and the air inlet pipe (114) to compress the air in the banburying cavity (115), and pressurizing and kneading the materials for 4 minutes; opening a decompression valve (18), adding auxiliary materials into the feeding hole (11), repeating the feeding operation, and adding the auxiliary materials into the mixed materials for banburying again;
after internal mixing is completed, a first automatic expansion plate (16) and a pressure reduction valve (18), a second automatic expansion plate (34) and a second expansion rod (26) are sequentially opened, the mixed rubber is discharged to a concave groove (35) below the second automatic expansion plate (34) under the action of the second expansion rod (26), the first automatic expansion plate (16) is opened, the mixed rubber is discharged to the concave groove (35) from an internal mixing cavity (115), a rotary oil cylinder (31) drives a transmission shaft (33) and the concave groove (35) to rotate, and a discharge door (36) is opened to discharge the mixed rubber from the concave groove (35);
and after banburying is finished, cooling water is introduced into the water inlet (13), the cooling water enters an inner interlayer of the banburying chamber wall (12) from the water inlet (13), flows out of the water outlet (15), the banburying chamber (115) is cooled, a cleaning agent is added into the cleaning agent nozzle (17) to clean the banburying chamber (115), and waste liquid can be discharged from the waste liquid outlet (14).
Technical Field
The invention belongs to the technical field of closed mixing, and particularly relates to a meshing type closed rubber mixing mill.
Background
Since the occurrence of a series of characteristics which are superior to those of an open mill in the rubber mixing process, such as large mixing capacity, short time, high production efficiency, better overcoming of dust flying, reduction of loss of compounding agents, improvement of product quality and working environment, safe and convenient operation, reduction of labor intensity, benefit of realization of mechanical and automatic operations and the like, the internal mixer is an important achievement in the rubber mixing field, is still a typical important device in plastication and mixing so far, and is under continuous development and perfection.
The invention discloses a double-station series-connection combined internal mixer with the patent number of CN101214706A, and belongs to the field of rubber processing machinery. The technical scheme adopted by the invention for solving the technical problems is as follows: the device is divided into an upper station and a lower station, wherein the upper station is a complete internal mixer, the lower station is an internal mixer without an upper top bolt, a discharge port of the upper station is connected with a feed port of the lower station through a connecting section charging barrel, the upper station adopts a common low-temperature rotor, and the lower station adopts a fast-feeding low-temperature rotor. Through two-in-one organic matching of the two internal mixers, the processing capacity of the internal mixers is fully exerted, and the processing efficiency of temperature sensitive rubber materials such as silica gel is greatly improved. Because the lower station has no upper top bolt and the filling coefficient is small, the steam discharging performance is very good, and the steam discharging problem of the single-station internal mixer is solved. The method solves the problems of low efficiency and steam exhaust, improves the stability of the quality of the sizing material, and reduces the amount of labor and energy consumption.
Disclosure of Invention
In order to overcome the technical problems, the invention provides a meshing type internal rubber mixing mill.
The technical problems to be solved by the invention are as follows: the traditional open mill is one of the devices with the highest incidence rate of industrial accidents in the rubber mixing process, and the working environment of the traditional open mill is the reason for increasing the risk factor; the non-meshed rotor has non-meshed rotor edges in the internal mixer, and the central position of the internal mixer is not internally mixed.
The purpose of the invention can be realized by the following technical scheme:
the meshing type closed rubber mixing mill comprises a frame mechanism, a stirring mechanism and a discharging mechanism; the stirring mechanism is arranged on the upper side of the discharging mechanism, and the stirring mechanism and the discharging mechanism are arranged in the frame mechanism;
the frame mechanism comprises a feed inlet, a banburying chamber wall, a water inlet, a waste liquid port, a water outlet, a first automatic expansion plate, a cleaning agent spray head, a pressure reduction valve, a pressure plate, a first expansion rod, a blow-drying machine, a cylinder, a pressurization air pump, an air inlet pipe, a banburying chamber, a fixing frame and a bearing bottom plate; the upper surface of the bearing bottom plate is fixed with the bottom end of the wall of the banburying chamber, the wall of the banburying chamber is of a jacket structure, a pressure reducing valve is fixedly arranged on the other side of the top end of the wall of the banburying chamber, a feed inlet is fixedly arranged between a cleaning agent spray head and the pressure reducing valve, the feed inlet, the pressure reducing valve and the cleaning agent spray head all penetrate through the top end of the wall of the banburying chamber, a top cover is hinged to one side of the top end of the feed inlet, a blow dryer is fixedly arranged on the top cover, a cylinder is fixedly arranged on the other side of the top end of the feed inlet, a first telescopic rod is fixedly arranged at the bottom end of the cylinder, a fixed plate is fixedly connected to the bottom end of the first telescopic rod, a fixed frame is just connected to the outer surface of the wall of the banburying chamber, the lower surface of the first automatic expansion plate is not contacted with the air inlet pipe;
the stirring mechanism comprises a motor, a driving wheel, a driven wheel, a first meshing type rotor, a second meshing type rotor and a second telescopic rod; the motor is placed in the mount, and the motor is connected to action wheel one end, and the first meshing type rotor is connected to the action wheel other end, and the action wheel adopts the meshing to connect with following the driving wheel, and the drive ratio is 1:1, a driven wheel is connected with a second meshed rotor, a first meshed rotor and the second meshed rotor are installed in parallel, the meshing gap between the first meshed rotor and the second meshed rotor is 1mm, and one ends of two second telescopic rods are fixedly installed inside a mixing chamber wall;
the discharging mechanism comprises a rotary oil cylinder, a bearing, a transmission shaft, a second automatic expansion plate, a concave groove and a discharging door; a concave groove is placed to the inside bottom of banburying locular wall, the concave groove is with the inside bottom contactless of banburying locular wall, pass through the transmission shaft with the concave groove and install in the inside bottom of banburying locular wall, transmission shaft and banburying locular wall junction installation bearing, the automatic expansion plate of second just with the concave groove contactless in concave groove top, first automatic expansion plate and the automatic expansion plate of second make the banburying chamber be airtight structure, rotatory cylinder fixes at the outside bearing bottom plate upper surface of banburying locular wall, rotatory cylinder is connected to transmission shaft one end, it is articulated with banburying locular wall bottom to unload bin gate one side.
Furthermore, a water inlet is fixedly arranged in the middle of one side of the wall of the mixing chamber, a water outlet is fixedly arranged at the lower end of the other side of the wall of the mixing chamber, and a cleaning agent spray nozzle is fixedly arranged on one side of the top end of the wall of the mixing chamber.
Furthermore, inside the one end fixed mounting banburying room wall of first automatic expansion plate, two first automatic expansion plates can be followed both ends and extended or shorten to the centre.
Furthermore, one end of each of the two second telescopic rods is fixedly arranged inside the wall of the banburying chamber.
Furthermore, two automatic expansion plates of second one end fixed mounting are in the inside bottom of banburying locular wall, and two automatic expansion plates of second can be followed both ends and extended or shorten to the centre.
Further, the discharge door may be rotated around the hinged side, and the discharge door may be maintained in a closed state by magnetic attraction.
Further, the working method of the meshing type internal rubber mixing mill comprises the following steps:
opening a top cover on one side of the upper end of a feeding hole, adding a material into the feeding hole, pushing a first telescopic rod to move downwards by an air cylinder arranged above the feeding hole, pushing a pressing plate downwards by the first telescopic rod, enabling a first automatic telescopic plate to be in an open state at the moment, pushing the material into an internal mixing cavity, arranging a blow-drying machine above the feeding hole, and blowing powder filler deposited or remained on the feeding hole and the pressing plate into the internal mixing cavity by the blow-drying machine through pulse type blowing by utilizing compressed air; meanwhile, the closed mixing cavity is connected with a power supply and a heating power supply to preheat the closed mixing cavity;
after the materials enter the mixing cavity, the first automatic expansion plate is closed, the motor is connected, and the driving wheel and the driven wheel are driven to rotate, so that the first meshed rotor and the second meshed rotor are driven to rotate oppositely; opening a pressure reduction valve, adding auxiliary materials into a feed inlet, repeating the feeding operation, and adding the auxiliary materials into the mixed materials for banburying again;
after banburying is finished, sequentially opening a first automatic expansion plate, a pressure reduction valve, a second automatic expansion plate and a second expansion link, discharging the refined rubber to a concave groove below the second automatic expansion plate under the action of the second expansion link, opening the first automatic expansion plate, discharging the refined rubber to the concave groove from a banburying cavity, driving a transmission shaft and the concave groove to rotate by a rotary oil cylinder, and opening an unloading door to discharge the refined rubber from the concave groove;
and after the banburying is finished, cooling water is introduced into the water inlet, enters the inner interlayer of the wall of the banburying chamber from the water inlet and flows out from the water outlet to cool the banburying chamber, a cleaning agent is added into the cleaning agent nozzle to clean the banburying chamber, and waste liquid can be discharged from the waste liquid outlet.
The invention has the beneficial effects that:
the banburying cavity is of a closed structure through the second automatic expansion plate and the second automatic expansion plate, so that the upper end feeding part, the middle mixing part and the bottom end discharging part are divided into relatively independent spaces, dust flying is overcome well, and loss of the compounding agent is reduced;
the gap between the first meshed rotor and the second meshed rotor is small, so that materials are pressed to enter the space between the first meshed rotor and the second meshed rotor to be extruded with the wall of the mixing chamber, the materials are flaky in the mixing chamber, the materials generate large strain deformation, a good dispersing and mixing effect is achieved, meanwhile, in the mixing process, the contact area between the materials and equipment is large, and the heat transfer efficiency of the equipment is improved;
after banburying is finished, the mixed rubber can completely fall into the concave groove under the action of a second telescopic rod and gravity, and the discharge door can be rotated to be connected with external equipment, so that the mixed rubber is better transferred;
after unloading, the accessible lets in the cooling water at the intermediate layer of banburying locular wall and cools down to the rubber mixing machine, adds the cleaner at the cleaner shower nozzle after the cooling and washs the banburying chamber, and the washing is washd after cooling earlier, alleviates the corruption of cleaner to the machine when the high temperature.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of a meshing type internal rubber mixer of the present invention.
FIG. 2 is a schematic view of the frame mechanism of the meshing type internal rubber mixing mill of the present invention.
FIG. 3 is a schematic structural diagram of a stirring mechanism of the meshing type internal rubber mixing mill of the present invention.
FIG. 4 is a schematic structural diagram of a discharging mechanism of the meshing type internal rubber mixing mill of the present invention.
FIG. 5 is a schematic side view of an enlarged structure of a meshing type closed rubber-mixing meshing type rotor according to the present invention.
In the figure: 1. a frame mechanism; 11. a feed inlet; 12. the wall of the banburying chamber; 13. a water inlet; 14. a waste liquid port; 15. a water outlet; 16. a first automatic expansion plate; 17. a cleaning agent spray head; 18. a pressure reducing valve; 19. pressing a plate; 110. a first telescopic rod; 111. a blow dryer; 112. a cylinder; 113. a pressurization air pump; 114. an air inlet pipe; 115. an internal mixing cavity; 116. a fixed mount; 117. a load floor; 2. a stirring mechanism; 21. a motor; 22. A driving wheel; 23. a driven wheel; 24. a first mesh-type rotor; 25. a second mesh-type rotor; 26. a second telescopic rod; 3. a discharge mechanism; 31. rotating the oil cylinder; 32. a bearing; 33. a drive shaft; 34. a second automatic expansion plate; 35. a concave groove; 36. a discharge door.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the meshing type internal rubber mixing mill as shown in fig. 1 includes a frame mechanism 1, a
as shown in fig. 2, the frame mechanism 1 includes a feeding port 11, an internal mixing chamber wall 12, a water inlet 13, a waste liquid port 14, a water outlet 15, a first automatic expansion plate 16, a cleaning agent nozzle 17, a pressure reducing valve 18, a pressure plate 19, a first expansion rod 110, a blow dryer 111, an air cylinder 112, a pressurizing air pump 113, an air inlet pipe 114, an internal mixing chamber 115, a fixing frame 116 and a bearing bottom plate 117; the upper surface of a bearing bottom plate 117 is fixed with the bottom end of a mixing chamber wall 12, the mixing chamber wall 12 is of a jacket structure, a water inlet 13 is fixedly arranged in the middle of one side of the mixing chamber wall 12, a water outlet 15 is fixedly arranged at the lower end of the other side of the mixing chamber wall 12, a cleaning agent spray head 17 is fixedly arranged at one side of the top end of the mixing chamber wall 12, a pressure reducing valve 18 is fixedly arranged at the other side of the top end of the mixing chamber wall 12, a feed inlet 11 is fixedly arranged in the middle of the cleaning agent spray head 17 and the pressure reducing valve 18, the feed inlet 11, the pressure reducing valve 18 and the cleaning agent spray head 17 all penetrate through the top end of the mixing chamber wall 12, a top cover is hinged and installed at one side of the top end of the feed inlet 11, a blow dryer 111 is fixedly installed on the top cover, a, the air inlet pipe 114 penetrates through the wall 12 of the mixing chamber, the air inlet pipe 114 is positioned above the fixing frame 116, the tail end of the air inlet pipe 114 is connected with the booster air pump 113, the mixing chamber 115 is positioned inside the wall 12 of the mixing chamber, the mixing chamber 115 is connected with a power supply and a heating power supply, one end of each first automatic expansion plate 16 is fixedly installed inside the wall 12 of the mixing chamber, the two first automatic expansion plates 16 can extend or shorten from two ends to the middle, the upper surfaces of the first automatic expansion plates 16 are not in contact with the lower ends of the feed inlets 11 and the lower ends of the pressure reducing valves 18, and the lower surfaces of the first;
as shown in fig. 2, 3 and 5, the
as shown in fig. 2 and 4, the discharging mechanism 3 comprises a rotary cylinder 31, a bearing 32, a transmission shaft 33, a second automatic expansion plate 34, a concave groove 35 and a discharging door 36; a concave groove 35 is arranged at the bottom end inside the mixing chamber wall 12, the concave groove 35 is not contacted with the bottom end inside the mixing chamber wall 12, install in the inside bottom of mixing chamber wall 12 through transmission shaft 33 with concave groove 35, transmission shaft 33 and mixing chamber wall 12 junction installation bearing 32, two automatic expansion plates 34 one end fixed mounting of second are in the inside bottom of mixing chamber wall 12, two automatic expansion plates 34 can be followed both ends and toward middle extension or shorten, second automatic expansion plate 34 is above concave groove 35 and contactless with concave groove 35, first automatic expansion plate 16 and second automatic expansion plate 34 make mixing chamber 115 be airtight structure, rotatory hydro-cylinder 31 is fixed at mixing chamber wall 12 outside load floor 117 upper surface, rotatory hydro-cylinder 31 is connected to transmission shaft 33 one end, discharge door 36 one side is articulated with mixing chamber wall 12 bottom, discharge door 36 can rotate around articulated one side, discharge door 36 accessible magnetic force adsorbs the holding closure state.
The working principle and the mode of the invention are as follows:
opening a top cover on one side of the upper end of a feeding hole 11, adding a material into the feeding hole 11, pushing a first
after the materials enter the
after internal mixing is completed, opening the first
and after banburying is finished, cooling water is introduced into the
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
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