Material drying and cooling equipment
阅读说明:本技术 物料干燥冷却设备 (Material drying and cooling equipment ) 是由 孙绍堂 吴龙兵 于 2020-07-13 设计创作,主要内容包括:本发明公开一种物料干燥冷却设备,包括物料干燥机构、废气干燥机构、卧式冷却机构以及物料输送机构。其中,物料干燥机构用于减少物料中的水分,废气干燥机构包括除尘机和降温除湿机,卧式冷却机构用于冷却物料,物料输送机构用于将物料从冷却进料箱依次输送至冷却箱和冷却出料箱内部。所述的物料干燥冷却设备将物料的干燥装置和冷却装置集为一体,减少了现场管道的连接,简化了设备的整体结构,且有利于降低现场组装的难度,进而有利于降低制造成本,此外,还可以将物料干燥和冷却环节产生的废气进行循环利用,形成了循环气流,无需对外排放废气,基本上实现废气的零排放,节约了环保设施投入的成本。(The invention discloses a material drying and cooling device which comprises a material drying mechanism, a waste gas drying mechanism, a horizontal cooling mechanism and a material conveying mechanism. The material drying mechanism is used for reducing moisture in the materials, the waste gas drying mechanism comprises a dust remover and a cooling dehumidifier, the horizontal cooling mechanism is used for cooling the materials, and the material conveying mechanism is used for conveying the materials to the cooling box and the cooling discharge box from the cooling feed box in sequence. The material drying and cooling device integrates the drying device and the cooling device of the material, reduces the connection of field pipelines, simplifies the overall structure of the device, is favorable for reducing the difficulty of field assembly, and further is favorable for reducing the manufacturing cost.)
1. A material drying and cooling device is characterized by comprising:
the material drying mechanism is used for reducing moisture of materials and comprises a drying box, wherein the drying box is respectively provided with a first exhaust port, a first air inlet and a material output port, and the first exhaust port is used for discharging waste gas of the materials;
the waste gas drying mechanism comprises a dust remover and a cooling dehumidifier, wherein the dust remover comprises a second gas inlet and a second gas outlet, the second gas inlet is communicated with the first gas outlet through a gas exhaust pipe, the cooling dehumidifier comprises a third gas inlet and a third gas outlet, and the second gas outlet is communicated with the third gas inlet;
the horizontal cooling mechanism is used for cooling materials and comprises a cooling box arranged between the first air inlet and the third air outlet, and a cooling feeding box and a cooling discharging box which are respectively positioned at two opposite sides of the cooling box, wherein the cooling box is provided with a fourth air inlet and a fourth air outlet, the fourth air outlet is communicated with the first air inlet through a communicating pipe, the cooling discharging box is positioned between the cooling box and the cooling dehumidifier, the cooling feeding box is positioned at one side of the cooling box, which is far away from the cooling dehumidifier, the cooling feeding box is connected with the material output port through a material conveying pipe, and the third air outlet is communicated with the fourth air inlet through an air inlet pipe;
and the material conveying mechanism is used for conveying materials to the cooling box and the cooling discharge box in sequence from the cooling feeding box, and the cooling discharge box is provided with a discharge hole.
2. The material drying and cooling device of claim 1, wherein the material drying mechanism further comprises a gas heating assembly located on one side of the drying box, the gas heating assembly comprises a gas heating box, and an air inlet and an air outlet respectively communicated with the gas heating box, the drying box comprises a top drying box, a middle drying box, a bottom drying box and a sealing cover sleeved on the periphery of the bottom drying box, the top drying box, the middle drying box, the bottom drying box and the sealing cover are sequentially distributed from top to bottom, the bottom of the bottom drying box is arranged in the sealing cover, the material outlet is arranged at the bottom of the sealing cover, a material discharging funnel is arranged between the bottom of the sealing cover and the bottom drying box, the feeding end of the material discharging funnel is communicated with the bottom drying box, and a gap is formed between the feeding end and the bottom drying box, and a first air passing channel is formed, the discharging end of the discharging funnel is positioned in the middle of the material output port, so that a gap is formed between the discharging end and the side wall of the material output port, a second air passing channel is formed, the material conveying pipe is communicated with the air inlet sequentially through the second air passing channel, the first air passing channel and the inside of the bottom drying box, and the air outlet is communicated with the top drying box through the middle drying box.
3. The material drying and cooling device according to claim 2, wherein the gas heating assembly further comprises a heat pump disposed outside the gas heating box, a dust removing component, a drying circulating fan, a first filter, a condenser and a steam heat exchanger are disposed inside the gas heating box, the dust removing component is connected to the air inlet and the drying circulating fan, the steam heat exchanger is disposed near the air outlet, the first filter is disposed near the drying circulating fan, the condenser is disposed between the steam heat exchanger and the first filter, and the heat pump is connected to the condenser.
4. The material drying and cooling device according to claim 1, wherein the dust remover comprises a sealed shell and a dust removing box body arranged inside the sealed shell, a gap is formed between the sealed shell and the dust removing box body, a fourth air passing channel is formed, the fourth air passing channel is communicated with the inside of the dust removing box body, a second waste material outlet is arranged on the side wall of the fourth air passing channel, and the second waste material outlet is controlled by a waste material discharge valve.
5. The material drying and cooling device according to claim 1, wherein the cooling dehumidifier includes a cooling and dehumidifying box, the cooling and dehumidifying box includes a cooling and dehumidifying cavity, the third air outlet is located at one side of the cooling and dehumidifying cavity, a second filter, a cooler and a heat regenerator are respectively disposed inside the cooling and dehumidifying cavity, the heat regenerator is disposed near the third air outlet, the second filter is disposed near the second air outlet, and the cooler is located between the second filter and the heat regenerator.
6. The material drying and cooling device according to claim 1, wherein the horizontal cooling mechanism comprises at least two cooling boxes, all the cooling boxes are connected in series side by side, each cooling box is provided with a cooling cavity, each cooling cavity is communicated with the fourth air inlet and the fourth air outlet, through holes are formed in two opposite sides of each cooling cavity, two adjacent cooling boxes are communicated through the through holes, a material input end of the material conveying mechanism is located in the cooling feed box, a material output end of the material conveying mechanism is located in the cooling discharge box, and the material conveying mechanism sequentially penetrates through the through holes.
7. The material drying and cooling device as claimed in claim 6, wherein the material conveying mechanism comprises a driving wheel, a driven wheel and a material conveying belt, the driving wheel is arranged inside the cooling discharge box, the driven wheel is arranged inside the cooling feed box, the material conveying belt is wound on the driving wheel and the driven wheel respectively, the driving wheel is driven by a driving part, the material conveying belt penetrates through the cooling box from the through hole, and part of the material conveying belt is located under the material conveying pipe.
8. The material drying and cooling device as claimed in claim 6, wherein a first funnel structure is provided at the upper end of the cooling cavity, the large end of the first funnel structure is connected to the cooling cavity, and the small end of the first funnel structure is provided with the fourth air outlet.
9. The material drying and cooling device as claimed in claim 1, wherein an air supply part is connected to the air inlet pipe, and the air supply part is used for inputting cold air from the outside.
10. The material drying and cooling device according to claim 1, wherein the cooling discharge box is located below the drying box, the upper end of the material conveying pipe is connected with the lower part of the material output port, and the lower end of the material conveying pipe is connected with the top of the cooling feed box through a material equalizer.
Technical Field
The invention relates to the technical field of material production devices, in particular to material drying and cooling equipment.
Background
With the continuous improvement of living standard of people, the demand of meat products on the market is more and more, thereby bringing about rapid development to the breeding industry and correspondingly promoting the development of the feed production industry.
The drying and cooling of the feed are important links in the feed production process, the drying and cooling of the feed in the current feed production process generate a large amount of damp and hot waste gas, a production line for producing 10 tons of feed per hour is common, and the damp and hot waste gas discharged in the drying link is 35000m3-45000m3The damp and hot waste gas discharged in the cooling link is 30000m3-35000m3These damp and hot exhaust gases carry a large odor. At present, the damp and hot waste gas treatment modes mainly comprise the following modes: 1. direct discharge to the atmosphere; 2. adopting a plasma purification process; 3. spraying and washing, an ultraviolet light catalysis process and sewage; 4. a microorganism filtering and purifying process.
Among them, the most common way to treat the damp and hot exhaust gas is to directly discharge the damp and hot exhaust gas into the atmosphere, which causes great pollution to the surrounding environment. The remaining several treatment methods for hot and humid exhaust gas also have some disadvantages, such as: the equipment occupies large area, the construction work amount is large, the investment and operation cost is high, and the like, and in addition, the influence on the surrounding environment after the damp and hot waste gas treatment equipment is built cannot be eliminated.
Therefore, a material drying and cooling device with a simplified structure is urgently needed.
Disclosure of Invention
One object of the present invention is: the utility model provides a material drying and cooling equipment which can recycle the waste gas that the material produced in drying and cooling links.
Another object of the invention is: the material drying and cooling equipment is simple in structure, convenient to install and low in production cost.
In order to achieve the purpose, the invention adopts the following technical scheme:
provided is a material drying and cooling device, comprising:
the material drying mechanism comprises a drying box, wherein the drying box is respectively provided with a material output port and a first air inlet, and the first air outlet is used for discharging waste gas of materials;
the waste gas drying mechanism comprises a dust remover and a cooling dehumidifier, wherein the dust remover comprises a second gas inlet and a second gas outlet, the second gas inlet is communicated with the first gas outlet through a gas exhaust pipe, the cooling dehumidifier comprises a third gas inlet and a third gas outlet, and the second gas outlet is communicated with the third gas inlet;
the horizontal cooling mechanism is used for cooling materials and comprises a cooling box arranged between the first air inlet and the third air outlet, and a cooling feeding box and a cooling discharging box which are respectively positioned at two opposite sides of the cooling box, wherein the cooling box is provided with a fourth air inlet and a fourth air outlet, the fourth air outlet is communicated with the first air inlet through a communicating pipe, the cooling discharging box is positioned between the cooling box and the cooling dehumidifier, the cooling feeding box is positioned at one side of the cooling box, which is far away from the cooling dehumidifier, the cooling feeding box is connected with the material output port through a material conveying pipe, and the third air outlet is communicated with the fourth air inlet through an air inlet pipe;
and the material conveying mechanism is used for conveying materials to the cooling box and the cooling discharge box in sequence from the cooling feeding box, and the cooling discharge box is provided with a discharge hole.
As a preferred technical scheme of the material drying and cooling device, the material drying mechanism further comprises a gas heating component positioned on one side of the drying box, the gas heating component comprises a gas heating box, an air inlet and an air outlet which are respectively communicated with the gas heating box, the drying box comprises a top drying box, a middle drying box, a bottom drying box and a sealing cover which are sequentially distributed from top to bottom, the sealing cover is arranged on the periphery of the bottom drying box, the bottom of the bottom drying box is arranged in the sealing cover, a material output port is arranged at the bottom of the sealing cover, a material discharging funnel is arranged between the bottom of the sealing cover and the bottom drying box, the feeding end of the material discharging funnel is communicated with the bottom drying box, a gap is arranged between the feeding end and the bottom drying box, and a first air passing channel is formed, the blanking end of the blanking funnel is positioned in the middle of the material output port, so that a gap is formed between the blanking end and the side wall of the material output port, a second air passing channel is formed, the material conveying pipe sequentially passes through the second air passing channel, the first air passing channel and the inside of the bottom drying box and the air inlet communicated, and the air outlet is communicated with the top drying box through the middle drying box.
As a preferred technical scheme of dry cooling arrangement of material, gaseous heating element is still including setting up the outside heat pump of gaseous heating cabinet, the inside of gaseous heating cabinet is provided with dust removal part, dry circulating fan, first filter, condenser and steam heat exchanger respectively, dust removal part respectively the air intake with dry circulating fan connects, steam heat exchanger is close to the air outlet setting, first filter is close to dry circulating fan sets up, the condenser is located steam heat exchanger with between the first filter, the heat pump with the condenser is connected.
As a preferred technical scheme of material drying and cooling equipment, the dust shaker includes the seal shell and sets up the inside dust removal box of seal shell, the seal shell with have the clearance between the dust removal box to form the fourth passageway of airing, the fourth passageway of airing with the inside intercommunication of dust removal box, the lateral wall of the fourth passageway of airing is provided with second waste discharge port, second waste discharge port passes through waste discharge valve control.
As a material drying and cooling device's an preferred technical scheme, the cooling dehumidifier is including cooling dehumidification box, cooling dehumidification box is including cooling dehumidification cavity, the third gas vent is located one side of cooling dehumidification cavity, the inside of cooling dehumidification cavity is provided with second filter, cooler and regenerator respectively, the regenerator is close to the third gas vent sets up, the second filter is close to the second gas vent sets up, the cooler is located the second filter with between the regenerator.
As a preferred technical scheme of the material drying and cooling device, the horizontal cooling mechanism includes at least two cooling boxes, all of which are connected in sequence side by side, the cooling box has a cooling cavity, each of which is communicated with the fourth air inlet and the fourth air outlet, all of which are provided with through holes on opposite sides, two adjacent cooling boxes are communicated through the through holes, the material input end of the material conveying mechanism is located in the cooling feed box, the material output end of the material conveying mechanism is located in the cooling discharge box, and the material conveying mechanism sequentially passes through the through holes.
As a dry cooling arrangement of material a preferred technical scheme, institute material conveying mechanism includes the action wheel, follows driving wheel and material conveyer belt, the action wheel sets up inside the cooling ejection of compact incasement, it is in to set up from the driving wheel the inside of cooling feeding case, the material conveyer belt is around establishing respectively the action wheel with follow the driving wheel on, the action wheel passes through the drive part drive, the material conveyer belt is followed the through hole passes the cooler bin, and part the material conveyer belt is located under the material conveyer pipe.
As an optimal technical scheme of the material drying and cooling device, a first funnel structure is arranged at the upper end of the cooling cavity, the large end part of the first funnel structure is connected with the cooling cavity, and the small end part of the first funnel structure is provided with the fourth exhaust port.
As a preferable technical scheme of the material drying and cooling device, the air inlet pipe is connected with an air supplement component, and the air supplement component is used for inputting cold air from the outside.
As an optimal technical scheme of the material drying and cooling equipment, the cooling discharge box is positioned below the drying box, the upper end of the material conveying pipe is connected with the lower part of the material output port, and the lower end of the material conveying pipe is connected with the top of the cooling feed box through a material equalizer.
The invention has the beneficial effects that: the material drying and cooling device integrates the drying device and the cooling device of the material, reduces the connection of field pipelines, simplifies the overall structure of the device, is favorable for reducing the difficulty of field assembly, and further is favorable for reducing the manufacturing cost.
Drawings
The invention is explained in more detail below with reference to the figures and examples.
FIG. 1 is a schematic view of the overall structure of a material drying and cooling apparatus according to an embodiment.
FIG. 2 is a side view of the material drying mechanism and the horizontal cooling mechanism according to the embodiment (the gas heating unit, the cooling feed box, the cooling discharge box and the homogenizer are not shown in the figure).
Fig. 3 is a schematic view of a connection structure between the air supply unit and the cooling box and between the air inlet pipe and the cooling box according to the embodiment.
In the figure:
1. a material drying mechanism; 101. a feed valve; 102. a top drying oven; 103. an intermediate drying oven; 104. a bottom drying box; 105. a first material discharge valve; 106. a material blanking funnel; 107. a sealing cover; 108. a material conveying pipe; 109. a second material discharge valve; 110. a material homogenizing device; 111. an air inlet; 112. an air outlet; 113. a dust removal component; 114. a heat pump; 115. a third communicating pipe; 116. drying the circulating fan; 117. a gas heating box; 118. a first filter; 119. a condenser; 120. a steam heat exchanger; 121. a discharge member; 122. a first air passage; 123. a second air passage; 124. a third air passage; 125. a support member;
2. an exhaust gas drying mechanism; 201. a third exhaust port; 202. a cooling and dehumidifying box body; 203. a heat regenerator; 204. a second filter; 205. a primary surface cooler; 206. a secondary surface cooler; 207. a third air inlet; 208. a dust removal box body; 209. an explosion-proof component; 210. a waste material spiral conveying auger; 211. a fourth air passage; 212. an exhaust valve; 213. a cooling fan; 214. a fourth communicating pipe; 215. a second regulating valve; 216. a second waste discharge valve; 217. a second air inlet; 218. a second exhaust port; 219. sealing the shell; 220. a second funnel structure.
3. A horizontal cooling mechanism; 301. cooling the feeding box; 302. a first waste discharge port; 303. a cooling tank; 304. a first funnel structure; 305. a first communication pipe; 306. a second communicating pipe; 307. cooling the discharging box; 308. a discharge port; 309. a wind-supplementing component; 310. a first tube section; 311. a second tube section;
4. a material conveying mechanism; 401. a drive member; 402. a driving wheel; 403. a driven wheel; 404. a material conveying belt;
5. a rack assembly; 501. a first frame; 502. a second frame;
6. an exhaust pipe; 601. a first regulating valve;
7. an electrical control component.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
As shown in fig. 1 to 3, the present invention provides a material drying and cooling apparatus, which includes a
In this embodiment, the material is placed in the
The horizontal cooling mechanism 3 comprises at least two cooling
The
The material conveying belt 404 may be a conveying belt or a conveying chain, and the structure of the material conveying belt 404 is not specifically limited herein. The driving
To facilitate the discharge of the gas inside the
Specifically, the communication pipe includes a
In the process that the material enters into
In one embodiment, the
In the process that the material falls from the top of the
When the material conveying belt 404 conveys the material, in order to prevent the material from spilling from both sides of the material conveying belt 404 in the width direction, blocking plates (not shown in the figure) may be respectively protruded on both sides of the material conveying belt 404 in the width direction.
In another embodiment, the
The
The gas heating assembly further comprises a
Specifically, the
In this embodiment, the drying cabinet is provided with three drying
In another embodiment, the
It should be noted that, in the actual design, the number of the
Two ends of the
In this embodiment, the dust remover includes a sealed shell 219 and a
In order to improve the safety of the material drying and cooling device, the dust-removing
In this embodiment, a
The cooling dehumidifier includes cooling
The material drying and cooling device further comprises a
For convenience of operation, the material drying and cooling device further comprises an electric control component 7, and the electric control component 7 is arranged on the
It should be noted that the material drying and cooling device of the present invention can be used not only for drying and cooling feed, but also for drying and cooling other forms of material.
In the description herein, it is to be understood that the terms "upper," "lower," "left," "right," and the like are based on the orientation or positional relationship shown in the drawings for convenience in description and simplicity of operation, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
In the description herein, references to the description of "an embodiment," "an example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be appropriately combined to form other embodiments as will be appreciated by those skilled in the art.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
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