Integrated GaN device and preparation method thereof
阅读说明:本技术 集成型GaN器件及其制备方法 (Integrated GaN device and preparation method thereof ) 是由 马飞 邹鹏辉 郑礼锭 蔡泉福 于 2020-08-20 设计创作,主要内容包括:本发明提供一种集成型GaN器件及其制备方法,制备方法包括:在半导体外延结构上制备不同器件的源漏电极,制备器件隔离结构,刻蚀外延帽层和势垒层,制备显露GaN沟道层的栅极开口,外延帽层及势垒层采用不同工艺去除,制备栅介质层及栅极结构,得到不同器件,再制备互连电极结构,实现器件互连。本发明在同一半导体外延衬底上有效集成了第一器件和第二器件,为电路设计提供多种可行性设计,减少了寄生及成本。通过工艺设计,除栅极开口的刻蚀外,其他步骤都同时进行,不增加工艺难度,在提升器件整体性能的同时节约了后道封装成本。对于形成栅极开口过程中的外延帽层及势垒层的刻蚀,可以更好的控制刻蚀精度,避免传统刻蚀对材料造成的破坏。(The invention provides an integrated GaN device and a preparation method thereof, wherein the preparation method comprises the following steps: preparing source and drain electrodes of different devices on a semiconductor epitaxial structure, preparing a device isolation structure, etching an epitaxial cap layer and a barrier layer, preparing a grid opening for exposing a GaN channel layer, removing the epitaxial cap layer and the barrier layer by adopting different processes, preparing a grid dielectric layer and a grid structure to obtain different devices, and then preparing an interconnection electrode structure to realize interconnection of the devices. The invention effectively integrates the first device and the second device on the same semiconductor epitaxial substrate, provides a plurality of feasible designs for circuit design, and reduces the parasitic and cost. Through the process design, except for the etching of the grid opening, other steps are carried out simultaneously, the process difficulty is not increased, the overall performance of the device is improved, and meanwhile the subsequent packaging cost is saved. The etching precision of the epitaxial cap layer and the barrier layer in the process of forming the gate opening can be better controlled, and the damage of the traditional etching to materials is avoided.)
1. A method for manufacturing an integrated GaN device, the method comprising:
providing a semiconductor epitaxial structure, wherein the semiconductor epitaxial structure comprises a semiconductor substrate, a GaN channel layer, a barrier layer and an epitaxial cap layer from bottom to top;
preparing a first source electrode, a first drain electrode, a second source electrode and a second drain electrode on the semiconductor epitaxial structure;
performing ion implantation on the semiconductor epitaxial structure to form a device isolation structure, wherein the device isolation structure extends from the epitaxial cap layer to the GaN channel layer, and the device isolation structure isolates the first source electrode and the first drain electrode from the second source electrode and the second drain electrode;
etching to remove part of the epitaxial cap layer between the first source electrode and the first drain electrode and the barrier layer below the epitaxial cap layer so as to form a gate opening, wherein the GaN channel layer is exposed from the gate opening, and the epitaxial cap layer and the barrier layer are respectively etched by adopting different processes;
forming a gate dielectric layer on the surface of the semiconductor epitaxial structure, wherein the gate dielectric layer between the first source electrode and the first drain electrode forms a first gate dielectric layer, the first gate dielectric layer also covers the bottom and the side wall of the gate opening, and the gate dielectric layer between the second source electrode and the second drain electrode forms a second gate dielectric layer;
forming a first grid structure on the surface of the first grid dielectric layer to obtain a first device, wherein the first grid structure at least fills the grid opening, and a second grid structure is formed on the surface of the second grid dielectric layer to obtain a second device;
preparing an interconnect electrode structure to electrically connect the first device to the second device.
2. According to claimThe method of claim 1, wherein during the step of performing ion implantation to form the device isolation structure, a plurality of ion implantations are performed to form the isolation structure, wherein the ion implantation energy is between 5 and 200KeV, and the implantation dose is between 5 x 1012-5*1013cm-2Wherein the implant particles comprise N2、He、O2Ar, Fe, C, Al and Xe.
3. The method of claim 1, wherein the barrier layer comprises an AlN layer, the barrier layer having a thickness between 2nm and 5 nm; the epitaxial cap layer comprises a GaN layer, and the thickness of the epitaxial cap layer is between 1nm and 3 nm.
4. The method of claim 1, wherein the process of etching the epitaxial cap layer comprises:
1) carrying out surface modification treatment on the epitaxial cap layer in an ICP (inductively coupled plasma) chamber to form a surface modification layer;
2) and carrying out plasma treatment on the modified epitaxial cap layer in the same chamber to remove the surface modified layer and realize the etching of the epitaxial cap layer.
5. The method according to claim 4, wherein in step 1), the surface modification treatment comprises modifying the surface of the epitaxial cap layer with chlorine gas, and the surface modification layer comprises a chloride layer to reduce dissociation energy of chemical bonds in the epitaxial cap layer; in the step 2), the ions subjected to the plasma treatment include Ar ions.
6. The method for preparing an integrated GaN device according to claim 5, wherein in step 1) and step 2), the source power in the ICP chamber is the same, and the pressure in the ICP chamber is the same; the source power in the ICP chamber is between 80W and 120W, and the pressure in the ICP chamber is between 25mTorr and 35 mTorr; in the step 2), the radio frequency power of the plasma treatment is between 1W and 4W.
7. The method for manufacturing an integrated GaN device according to claim 5, further comprising step 3) after step 2): and circularly performing the step 1) and the step 2) until the epitaxial cap layer is removed.
8. The method for preparing an integrated GaN device according to claim 7, wherein in each cycle, the time for performing the chlorine modification treatment in step 1) is between 30s and 60s, the time for performing the plasma treatment in step 2) is between 10s and 30s, and the etching thickness of the epitaxial cap layer is less than 0.5nm, so as to realize the damage-free etching of the epitaxial cap layer through multi-step cycles.
9. The method of claim 4, wherein the barrier layer is removed by a wet selective process, and the agent for removing the barrier layer comprises at least one of KOH and AZ 400K.
10. The method of claim 1, wherein the gate dielectric layer is formed by an atomic layer deposition process, the gate dielectric layer comprises a BeO material layer, the deposition temperature of the BeO material layer is between 100 ℃ and 300 ℃, and the thickness of the BeO material layer is between 5nm and 50 nm.
11. The method of claim 1, further comprising a step of forming a continuous native oxide layer on the surface of the epitaxial structure before forming the gate dielectric layer, wherein the native oxide layer and the gate dielectric layer are formed based on a same atomic layer deposition process chamber, the native oxide layer is formed based on ozone, and an oxygen source of the gate dielectric layer comprises ozone.
12. The method for manufacturing an integrated GaN device according to any of claims 1-11 wherein the step of manufacturing the interconnect electrode structure comprises: forming a dielectric passivation layer on the semiconductor epitaxial structure forming the first and second gate structures; forming an interconnection through hole in the medium passivation layer by adopting a photoetching process; and depositing metal in the interconnection through hole to form a metal connecting column so as to obtain the interconnection electrode structure.
13. An integrated GaN device, comprising:
the semiconductor epitaxial structure comprises a semiconductor substrate, a GaN channel layer, a barrier layer and an epitaxial cap layer from bottom to top;
a first source electrode, a first drain electrode, a second source electrode and a second drain electrode which are formed on the semiconductor epitaxial structure, wherein a gate opening is formed in the epitaxial cap layer between the first source electrode and the first drain electrode and the barrier layer below the epitaxial cap layer, and the GaN channel layer is exposed out of the gate opening;
a device isolation structure extending from the epitaxial cap layer into the GaN channel layer, isolating the first source electrode, the first drain electrode from the second source electrode, the second drain electrode;
the gate dielectric layer is formed on the surface of the semiconductor epitaxial structure and comprises a first gate dielectric layer positioned between the first source electrode and the first drain electrode and a second gate dielectric layer positioned between the second source electrode and the second drain electrode, and the first gate dielectric layer also covers the bottom and the side wall of the gate opening;
the first grid structure is formed on the surface of the first grid dielectric layer and at least fills the grid opening to form a first device, and the second grid structure is formed on the surface of the second grid dielectric layer to form a second device; and
and the interconnection electrode structure is positioned on the semiconductor epitaxial structure and used for realizing interconnection of the first device and the second device.
14. The integrated GaN device of claim 13 wherein the gate dielectric layer comprises a layer of BeO material having a thickness between 5nm and 50 nm; the interconnect electrode structure includes a dielectric passivation layer formed on the epitaxial structure and a metal connection stud formed in the dielectric passivation layer.
15. The integrated GaN device of any of claims 13-14 wherein the barrier layer comprises an AlN layer, the barrier layer having a thickness between 2nm-5 nm; the epitaxial cap layer comprises a GaN layer, and the thickness of the epitaxial cap layer is between 1nm and 3 nm.
Technical Field
The invention belongs to the field of semiconductor integrated circuit manufacturing, and particularly relates to an integrated GaN device and a preparation method thereof.
Background
The research and application of GaN material is the leading edge and hot spot of the current global semiconductor research, is a novel semiconductor material for developing microelectronic devices and optoelectronic devices, and is praised as the third generation semiconductor material following the first generation Ge, Si semiconductor material, the second generation GaAs, InP compound semiconductor material together with semiconductor materials such as SIC, diamond and the like. The material has the properties of wide direct band gap, strong atomic bond, high thermal conductivity, good chemical stability (hardly corroded by any acid) and the like, and strong irradiation resistance, and has wide prospects in the application aspects of photoelectrons, high-temperature high-power devices and high-frequency microwave devices.
The working mode of the traditional GaN device is mostly depletion type normally-on device, and the problems of high power consumption and complex design of an application circuit exist. As a normally-on device, an external device such as a Si device is usually required for switching control, and thus the performance is limited to the Si material device. Because the GaN material has excellent performance, not only high power density, but also high frequency, in order to better utilize the material performance characteristics, develop different performance and function, it is necessary to integrate different types of devices on the same wafer as much as possible, but in the prior art, it is difficult to effectively integrate the different devices, and the device performance is greatly affected by the inevitable etching defects existing in the conventional process.
Therefore, how to provide an integrated GaN device and a method for manufacturing the same are necessary to solve the above problems.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present invention is to provide an integrated GaN device and a method for manufacturing the same, which can solve the problem of the prior art that it is difficult to efficiently integrate GaN-based heterogeneous devices on the same wafer.
To achieve the above and other related objects, the present invention provides a method for manufacturing an integrated GaN device, the method comprising the steps of:
providing a semiconductor epitaxial structure, wherein the semiconductor epitaxial structure comprises a semiconductor substrate, a GaN channel layer, a barrier layer and an epitaxial cap layer from bottom to top;
preparing a first source electrode, a first drain electrode, a second source electrode and a second drain electrode on the semiconductor epitaxial structure;
performing ion implantation on the semiconductor epitaxial structure to form a device isolation structure, wherein the device isolation structure extends from the epitaxial cap layer to the GaN channel layer, and the device isolation structure isolates the first source electrode and the first drain electrode from the second source electrode and the second drain electrode;
etching to remove part of the epitaxial cap layer between the first source electrode and the first drain electrode and the barrier layer below the epitaxial cap layer so as to form a gate opening, wherein the GaN channel layer is exposed from the gate opening, and the epitaxial cap layer and the barrier layer are respectively etched by adopting different processes;
forming a gate dielectric layer on the surface of the semiconductor epitaxial structure, wherein the gate dielectric layer between the first source electrode and the first drain electrode forms a first gate dielectric layer, the first gate dielectric layer also covers the bottom and the side wall of the gate opening, and the gate dielectric layer between the second source electrode and the second drain electrode forms a second gate dielectric layer;
forming a first grid structure on the surface of the first grid dielectric layer to obtain a first device, wherein the first grid structure at least fills the grid opening, and a second grid structure is formed on the surface of the second grid dielectric layer to obtain a second device; and
preparing an interconnect electrode structure to electrically connect the first device to the second device.
Optionally, in the process of performing ion implantation to form the device isolation structure, the isolation structure is formed by using multi-step ion implantation, wherein the implantation energy of the ion implantation is between 5KeV and 200KeV, and the implantation dose is between 5 × 1012-5*1013cm-2Wherein the implant particles comprise N2、He、O2Ar, Fe, C, Al and Xe.
Optionally, the barrier layer comprises an AlN layer, the barrier layer having a thickness between 2nm-5 nm; the epitaxial cap layer comprises a GaN layer, and the thickness of the epitaxial cap layer is between 1nm and 3 nm.
Optionally, the process of etching the epitaxial cap layer includes:
1) carrying out surface modification treatment on the epitaxial cap layer in an ICP (inductively coupled plasma) chamber to form a surface modification layer;
2) and carrying out plasma treatment on the modified epitaxial cap layer in the same chamber to remove the surface modified layer and realize the etching of the epitaxial cap layer.
Optionally, in step 1), the surface modification treatment process includes modifying the surface of the epitaxial cap layer with chlorine gas, and the formed surface modification layer includes a chloride layer to reduce dissociation energy of chemical bonds in the epitaxial cap layer; in the step 2), the ions subjected to the plasma treatment include Ar ions.
Optionally, in step 1) and step 2), the source power in the ICP chamber is the same, and the pressure in the ICP chamber is the same.
Optionally, in step 1) and step 2), the source power in the ICP chamber is between 80W-120W, and the pressure in the ICP chamber is between 25mTorr-35 mTorr; in the step 2), the radio frequency power of the plasma treatment is between 1W and 4W.
Optionally, step 2) is followed by step 3): and circularly performing the step 1) and the step 2) until the epitaxial cap layer is removed.
Optionally, in each cycle, the time for performing the chlorine modification treatment in step 1) is between 30s and 60s, the time for performing the plasma treatment in step 2) is between 10s and 30s, and the etching thickness of the epitaxial cap layer is less than 0.5nm, so that the damage-free etching of the epitaxial cap layer is realized through multiple cycles.
Optionally, the barrier layer is removed by a wet selective process, and the agent for removing the barrier layer comprises at least one of KOH and AZ 400K.
Optionally, an atomic layer deposition process is adopted to form the gate dielectric layer, the gate dielectric layer includes a BeO material layer, the deposition temperature of the BeO material layer is between 100 ℃ and 300 ℃, and the thickness of the BeO material layer is between 5nm and 50 nm.
Optionally, before forming the gate dielectric layer, a step of forming a continuous natural oxide layer on the surface of the epitaxial structure is further included, wherein the natural oxide layer and the gate dielectric layer are completed based on the same atomic layer deposition process chamber, the natural oxide layer is formed based on ozone, and an oxygen source of the gate dielectric layer includes ozone.
Optionally, the step of preparing the interconnect electrode structure comprises: forming a dielectric passivation layer on the semiconductor epitaxial structure forming the first and second gate structures; forming an interconnection through hole in the medium passivation layer by adopting a photoetching process; and depositing metal in the interconnection through hole to form a metal connecting column so as to obtain the interconnection electrode structure.
The present invention also provides an integrated GaN device, which is preferably prepared by the integrated GaN device preparation method of the present invention, and of course, may be prepared by other methods, the integrated GaN device comprising:
the semiconductor epitaxial structure comprises a semiconductor substrate, a GaN channel layer, a barrier layer and an epitaxial cap layer from bottom to top;
a first source electrode, a first drain electrode, a second source electrode and a second drain electrode which are formed on the semiconductor epitaxial structure, wherein a gate opening is formed in the epitaxial cap layer between the first source electrode and the first drain electrode and the barrier layer below the epitaxial cap layer, and the GaN channel layer is exposed out of the gate opening;
a device isolation structure extending from the epitaxial cap layer into the GaN channel layer, isolating the first source electrode, the first drain electrode from the second source electrode, the second drain electrode;
the gate dielectric layer is formed on the surface of the semiconductor epitaxial structure and comprises a first gate dielectric layer positioned between the first source electrode and the first drain electrode and a second gate dielectric layer positioned between the second source electrode and the second drain electrode, and the first gate dielectric layer also covers the bottom and the side wall of the gate opening;
the first grid structure is formed on the surface of the first grid medium and at least fills the grid opening to form a first device, and the second grid structure is formed on the surface of the second grid medium to form a second device; and
and the interconnection electrode structure is positioned on the semiconductor epitaxial structure and is used for realizing the electric connection of the first device and the second device.
Optionally, the gate dielectric layer includes a BeO material layer, and a thickness of the BeO material layer is between 5nm and 50 nm.
Optionally, the interconnect electrode structure includes a dielectric passivation layer formed on the epitaxial structure and a metal connection stud formed in the dielectric passivation layer.
Optionally, the barrier layer comprises an AlN layer, the barrier layer having a thickness between 2nm-5 nm; the epitaxial cap layer comprises a GaN layer, and the thickness of the epitaxial cap layer is between 1nm and 3 nm.
As described above, the integrated GaN device and the method for manufacturing the same according to the present invention effectively integrate the first device and the second device on the same semiconductor epitaxial substrate, thereby providing a variety of feasible designs for circuit design, facilitating circuit design and interconnection, avoiding the need to manufacture separate discrete devices, and finally reducing parasitic and cost by wire bonding connection. Through the process design, other steps are simultaneously carried out except the nondestructive etching of the grid opening of the first device, the process difficulty is not increased, the process is simple and convenient, the cost is low, and the subsequent packaging cost is saved while the overall performance of the device is improved. For the etching of the epitaxial cap layer and the barrier layer in the process of forming the gate opening, a step-by-step selective and nondestructive etching process is adopted, the etching precision can be better controlled, and meanwhile, the etching and wet etching are carried out after the Cl-based surface is modified, the damage of the traditional dry ion beam etching to the material is avoided, and the process cost is lower.
Drawings
Fig. 1 shows a process flow diagram for the fabrication of an integrated GaN device in accordance with an embodiment of the present invention.
Fig. 2 shows a schematic diagram of providing a semiconductor epitaxial structure in the fabrication of an integrated GaN device according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram illustrating the formation of a first source, a first drain, a second source, a second drain and a device isolation structure in the fabrication of an integrated GaN device according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram illustrating the formation of a patterned dielectric layer in the fabrication of an integrated GaN device according to an embodiment of the present invention.
FIG. 5 is a schematic diagram illustrating the etching of the epitaxial cap layer to form an initial opening in the fabrication of the integrated GaN device according to the embodiment of the invention.
Fig. 6 is a schematic structural diagram illustrating the formation of a gate opening in the fabrication of an integrated GaN device according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram illustrating the formation of the first gate dielectric layer and the second gate dielectric layer in the integrated GaN device fabrication according to an embodiment of the present invention.
Fig. 8 is a schematic structural diagram illustrating the formation of a first gate structure and a second gate structure in the fabrication of an integrated GaN device according to an embodiment of the present invention.
Fig. 9 is a schematic structural diagram illustrating the formation of an interconnection electrode structure in the fabrication of an integrated GaN device according to an embodiment of the present invention.
Description of the element reference numerals
100-a semiconductor epitaxial structure, 101-a semiconductor substrate, 102-a buffer layer, 103-a GaN channel layer, 104-a barrier layer, 105-an epitaxial cap layer, 106-a first source electrode, 107-a first drain electrode, 108-a second source electrode, 109-a second drain electrode, 110-a device isolation structure, 111-an imaging photoresist layer, 111 a-an etching opening, 112-an initial opening, 113-a gate opening, 114-a gate dielectric layer, 114 a-a first gate dielectric layer, 114 b-a second gate dielectric layer, 115-a first gate structure, 116-a second gate structure, 117-a first device, 118-a second device, 119-a passivation dielectric layer, 120-a metal connecting column and S1-S7.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.
As in the detailed description of the embodiments of the present invention, the cross-sectional views illustrating the device structures are not partially enlarged in general scale for convenience of illustration, and the schematic views are only examples, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual fabrication.
For convenience in description, spatial relational terms such as "below," "beneath," "below," "under," "over," "upper," and the like may be used herein to describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that these terms of spatial relationship are intended to encompass other orientations of the device in use or operation in addition to the orientation depicted in the figures. Further, when a layer is referred to as being "between" two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present. In addition, "between … …" as used herein includes both endpoints.
In the context of this application, a structure described as having a first feature "on" a second feature may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features are formed in between the first and second features, such that the first and second features may not be in direct contact.
It should be noted that the drawings provided in the present embodiment are only for illustrating the basic idea of the present invention, and the drawings only show the components related to the present invention rather than being drawn according to the number, shape and size of the components in actual implementation, and the type, quantity and proportion of each component in actual implementation may be changed freely, and the layout of the components may be more complicated.
As shown in fig. 1, the present invention provides a method for manufacturing an integrated GaN device, the method comprising the steps of:
s1: providing a semiconductor epitaxial structure, wherein the semiconductor epitaxial structure comprises a semiconductor substrate, a GaN channel layer, a barrier layer and an epitaxial cap layer from bottom to top;
s2: preparing a first source electrode, a first drain electrode, a second source electrode and a second drain electrode on the semiconductor epitaxial structure;
s3: performing ion implantation on the semiconductor epitaxial structure to form a device isolation structure, wherein the device isolation structure extends from the epitaxial cap layer to the GaN channel layer, and the device isolation structure isolates the first source electrode and the first drain electrode from the second source electrode and the second drain electrode;
s4: etching to remove part of the epitaxial cap layer between the first source electrode and the first drain electrode and the barrier layer below the epitaxial cap layer so as to form a gate opening, wherein the GaN channel layer is exposed from the gate opening, and the epitaxial cap layer and the barrier layer are respectively etched by adopting different processes;
s5: forming a gate dielectric layer on the surface of the semiconductor epitaxial structure, wherein the gate dielectric layer between the first source electrode and the first drain electrode forms a first gate dielectric layer, the first gate dielectric layer also covers the bottom and the side wall of the gate opening, and the gate dielectric layer between the second source electrode and the second drain electrode forms a second gate dielectric layer;
s6: forming a first grid structure on the surface of the first grid dielectric layer to obtain a first device, wherein the first grid structure at least fills the grid opening, and a second grid structure is formed on the surface of the second grid dielectric layer to obtain a second device; and
s7: preparing an interconnect electrode structure to electrically connect the first device to the second device.
The method for manufacturing an integrated GaN device according to the present invention will be described in detail with reference to the accompanying drawings, wherein it should be noted that the above-mentioned sequence does not strictly represent the manufacturing sequence of the integrated GaN device protected by the present invention, and those skilled in the art can change the sequence according to the actual process steps, and fig. 1 shows only one exemplary manufacturing step of the integrated GaN device.
First, as shown in S1 in fig. 1 and fig. 2, step S1 is performed to provide a
Specifically, the
In addition, the
By way of example, the
Next, as shown in S2 of fig. 1 and fig. 3, step S2 is performed to fabricate the
In an example, each of the source and drain electrodes may be prepared by photolithography, metal deposition, metal lift-off, and an annealing process, so as to obtain an ohmic contact electrode. In this step, source and drain electrodes of different devices integrated on the
Continuing to perform step S3, as shown in S3 of fig. 1 and fig. 3, ion implantation is performed on the
As an example, in the process of performing ion implantation to form the
In one example, the ion implantation is performed in a distributed manner to achieve a flat ion implantation effect. Wherein, a Gaussian distribution is formed when the first ion implantation is carried out, and then, a plurality of steps of ion implantation with different energies and dosages are carried out, so that the distribution is flattened. In one embodiment, the multi-step ion implantation energy may be varied linearly (from large to small) to achieve a desired uniform implantation effect. For example, the implant energy is 200KeV (the depth of implant is deepest) and the implant dose is 1X 1013cm-2Implant N2 and then implant dose 2 x 10 at an implant energy of 150keV (shallow implant depth)13cm-2Implanting N2, sequentially reducing the implantation energy to make the implantation depth gradually shallow, and finally implanting 5 × 10 at an implantation energy of 5KeV (the implantation depth is the shallowest)13cm-2N2 was implanted to maximize the surface implant concentration and ensure good isolation.
Next, as shown in S4 of fig. 1 and fig. 4-6, step S4 is performed to etch and remove a portion of the
In this step, the
As an example, the
In an alternative example, the process of etching the
first, step 1) of performing a surface modification process on the
In addition, step 1) and step 2) are followed by step 3): and circularly performing the step 1) and the step 2) until the
Specifically, the
In a further alternative example, the source power in the ICP chamber in steps 1) and 2) is between 80W-120W, for example, may be 90W, 100W, 110W; the pressure in the ICP chamber is between 25mTorr and 35mTorr, and may be, for example, 28mTorr, 30mTorr, 32 mTorr; in step 2), the rf power of the plasma treatment is between 1W and 4W, for example, 1.5W, 2W, or 3W. By the above process, the dissociation energy of Ga-N bond can be significantly reduced by the surface chlorination process, therefore, the RF power of Ar plasma is very low (1-4W), and the corresponding self-bias tends to 0V, such as 0V.
In the example, step 1) and step 2) are both selected as ICP chambers, and both can be selected as the same chamber, without special ALE equipment or ALD equipment, and the process is performed in conventional etching equipment without additional purchase of other equipment. In one example, the source power in the ICP chamber is the same and the pressure in the ICP chamber is the same in step 1) and step 2). Wherein, in step 1) and step 2), the source power and the pressure are the same, then in step 2), the RF power is started to form plasma, and Ar plasma is used for removing the modified GaN layer. The power and the pressure in the step 1) and the step 2) are the same, the condition in the cavity can be stable, the step 1) and the step 2) can be integrated in the same process (recipe), the process is stable, and the repeatability is high. Therefore, stable parameters can be kept in the steps of circulating, the parameters do not need to be changed repeatedly, the disadvantages of equipment and the like caused by circulating change are prevented, the stability of the set parameters is also adversely affected, and a parameter change process and a parameter stabilizing process are needed for parameter adjustment. Therefore, the arrangement based on the scheme of the application can facilitate the process and save time.
Specifically, after the GaN
Next, as shown in S5 of fig. 1 and fig. 7, step S5 is performed to form a
Illustratively, the
In a preferred example, the
The BeO obtained based on the mode is used as the gate oxide, and has the advantages of higher thermal conductivity (330W/Km), band gap energy (-11 eV) and dielectric constant (-7) compared with the conventional gate oxide layer such as SiO 2. In addition, diamond is the only material on earth with thermal conductivity exceeding BeO as an insulating material, so BeO can enhance the heat dissipation capability of GaN devices. BeO is used as gate oxide, and heat can be dissipated on the surface of the GaN and the grid in time through the BeO material. Based on the good heat dissipation characteristic of the BeO, heat sinks (such as diamond and graphene films) do not need to be additionally prepared on the surfaces of the devices, and the process is greatly simplified. Further, the BeO material layer is used as a gate oxide layer, so that additional polarization function can be provided in AlN/GaN HEMTs. BeO films exhibit strong spontaneous and piezoelectric polarization due to their non-centrosymmetric crystal structure. The formation of the 2DEG channel in AlN/GaN HEMTs is caused by polarization-induced hetero-interface charges. Therefore, when the BeO thin film is combined with the AlN/GaN heterojunction, the polarization field in the thin film can change the polarization of HEMTs, so that the 2DEG carrier density is improved, and the device performance is enhanced. Meanwhile, the structure of BeO/AlN/GaN and BeO/GaN enhances the polarization effect in the corresponding GaN channel, improves the carrier concentration and is beneficial to the electrical property optimization of the device. In addition, BeO gate oxide preparation is carried out through ozone O3, the quality of the BeO single crystal film can be ensured, and the conventional H is avoided2O is used as a gas source to cause the film to be non-crystallized, thereby effectively inhibiting the leakage current of the grid electrode and being integrated with the formed natural oxide layer.
Illustratively, the step of forming the
Next, as shown in S6 of fig. 1 and fig. 8, step S6 is performed to form a
Finally, as shown in S7 in fig. 1 and fig. 9, step S7 is performed to prepare an interconnection electrode structure to electrically connect the
As an example, the step of preparing the interconnect electrode structure comprises: forming a dielectric passivation layer 119 on the
The invention also provides an integrated GaN device, which is preferably prepared by the preparation method of the integrated GaN device, and can be prepared by other methods. For the structural features and the related descriptions of the integrated GaN device in this embodiment, reference may be made to the description of the integrated GaN device manufacturing method in this embodiment, which is not repeated herein. In this embodiment, the integrated GaN device includes:
a
a
a
a
a
an interconnect electrode structure enabling electrical connection of said
Illustratively, the
By way of example, the gate dielectric layer includes a BeO material layer.
By way of example, the interconnect electrode structure includes a dielectric passivation layer 119 formed on the epitaxial structure and a metal connection stud 120 formed in the dielectric passivation layer.
Illustratively, the
Illustratively, the
As an example, a natural oxide layer is further formed between the epitaxial structure and the gate dielectric layer.
In summary, the present invention provides an integrated GaN device and a method for manufacturing the same, in which a first device and a second device are effectively integrated on the same semiconductor epitaxial substrate, and a plurality of feasible designs are provided for circuit design, thereby facilitating circuit design and interconnection, and reducing parasitic and cost by not preparing an independent discrete device, and finally performing wire bonding connection, for example, an enhancement device and a depletion device, thereby realizing a CMOS function such as a Si device, and expanding the application range of the GaN device. According to the invention, through process design, except for etching of the grid opening of the first device, other steps are simultaneously carried out, the process difficulty is not increased, the process is simple and convenient, the cost is low, and the subsequent packaging cost is saved while the overall performance of the device is improved. The etching of the epitaxial cap layer and the barrier layer in the process of forming the gate opening can be controlled better in etching precision by adopting a step-by-step etching process, and meanwhile, the damage of the traditional dry ion beam etching to the material is avoided by adopting wet etching, and the process cost is lower. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
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