阅读说明：本技术 轮胎的制造方法 (Method for manufacturing tire ) 是由 高梨雄太 冈美早纪 于 2018-11-29 设计创作，主要内容包括：提供一种如下的轮胎的制造方法,所述轮胎的制造方法在位于刚性芯的外周侧处的成形面将在周向上相邻的带材彼此接合而成形带束层时,能够抑制因根据刚性芯的宽度方向位置而变化的刚性芯的外周面的周长所引起的带材彼此的接合混乱。基于预先掌握的刚性芯2的外周面2b的宽度方向的轮廓,一边以使成形面14a接近贴附的带材16的方式使刚性芯2相对移动,同时以使得在周向上相邻地贴附于成形面14a的带材16彼此的基于刚性芯2的宽度方向位置的接合量的偏差变小的方式使刚性芯2在刚性芯2的周向相对于该带材16的长度方向的角度变化的方向上相对旋转,一边使该带材16沿长度方向延伸并贴附于成形面14a。(Provided is a method for manufacturing a tire, wherein when a belt layer is formed by joining circumferentially adjacent strips to each other on a forming surface located on the outer peripheral side of a rigid core, the method can suppress the joining disorder of the strips to each other caused by the circumferential length of the outer peripheral surface of the rigid core changing according to the position in the width direction of the rigid core. Based on the profile of the outer peripheral surface 2b of the rigid core 2 in the width direction grasped in advance, the rigid core 2 is relatively moved so that the molding surface 14a approaches the adhered band material 16, and the band material 16 is extended in the longitudinal direction and adhered to the molding surface 14a while the rigid core 2 is relatively rotated in the direction in which the angle of the circumferential direction of the rigid core 2 with respect to the longitudinal direction of the band material 16 changes so that the variation in the amount of joining between the band materials 16 adhered to the molding surface 14a adjacent to each other in the circumferential direction based on the position in the width direction of the rigid core 2 becomes small.)

1. A method of manufacturing a tire, by sequentially extending a plurality of strip materials in a direction inclined with respect to a circumferential direction of a rigid core in a width direction of the rigid core and attaching the strip materials in the circumferential direction in an array to a molding surface located at an outer circumferential side of the rigid core having an outer circumferential surface having a contour whose circumferential length varies depending on a position in the width direction, thereby joining the strip materials attached adjacently in the circumferential direction to each other to form a belt layer and molding a green tire having the belt layer, and vulcanizing the green tire, the method of manufacturing a tire being characterized in that,

the method includes, based on the profile grasped in advance, extending the attached tape material in the longitudinal direction and attaching the attached tape material to the molding surface while relatively moving the rigid core so that the molding surface approaches the tape material attached to the molding surface, and relatively rotating the rigid core in a direction in which an angle of the rigid core in the circumferential direction with respect to the longitudinal direction of the attached tape material changes so that variation in an amount of joining between the tape materials attached adjacent to each other in the circumferential direction based on a position in the width direction of the rigid core becomes small.

2. The method of manufacturing a tire according to claim 1,

after the longitudinal center portion of the attached tape member is attached to the molding surface at the widthwise center portion of the rigid core, the attached tape member is attached to the molding surface from the longitudinal center portion toward both longitudinal ends.

3. The method of manufacturing a tire according to claim 1,

after the longitudinal center portion of the attached tape member is attached to the molding surface at the widthwise center portion of the rigid core, the attached tape member is attached to the molding surface from the longitudinal center portion toward one longitudinal end, and then the attached tape member is attached to the molding surface from the longitudinal center portion toward the other longitudinal end.

4. A method of manufacturing a tire according to any one of claims 1 to 3,

the guide means restricts the movement of the portion of the attached tape material immediately before the attachment to the forming surface in the tape width direction.

Technical Field

The present invention relates to a method for manufacturing a tire, and more particularly, to a method for manufacturing a tire capable of suppressing bonding disorder between strip members due to a circumferential length of an outer peripheral surface of a rigid core that varies depending on a position in a width direction of the rigid core when a plurality of strip members are sequentially arranged in a circumferential direction and adhered to an outer periphery of the rigid core and belt layers are formed by bonding the strip members adjacent in the circumferential direction to each other.

Background

A pneumatic tire is manufactured by vulcanizing an unvulcanized green tire formed by laminating tire constituting members on a molding surface on the outer periphery of a cylindrical molding drum. In a belt layer which is a tire constituting member, a plurality of reinforcing cords aligned at a predetermined inclination angle with respect to the tire circumferential direction are coated with unvulcanized rubber. The belt layer is formed, for example, by arranging a plurality of strips of aligned reinforcing cords coated with unvulcanized rubber in the circumferential direction, adhering the strips to the outer circumferential molding surface of the molding drum, and joining the strips adjacent to each other in the circumferential direction (see patent document 1).

As one of methods for forming a green tire, a method is known in which tire constituting members are sequentially laminated on the outer periphery of a rigid core having an outer peripheral surface shape corresponding to the tire inner peripheral surface shape of a finished tire (for example, see patent document 2). The tire generally has a profile in which the circumferential length varies depending on the tire width direction position. Accordingly, the outer peripheral surface of the rigid core also has a contour whose circumferential length changes depending on the position in the width direction. Therefore, if the belt materials forming the belt layer are sequentially simply extended in the width direction of the rigid core at a predetermined inclination angle with respect to the circumferential direction of the rigid core and are aligned and attached in the circumferential direction of the rigid core, the overlapping amount of the belt materials adjacent in the circumferential direction is excessively large or small depending on the position in the width direction of the rigid core, and the amount of joining (japanese: joint しろ) of the adjacent belt materials is deviated. Since the variation in the bonding amount adversely affects the quality of the manufactured tire, there is room for improvement.

Disclosure of Invention

Problems to be solved by the invention

The present invention aims to provide a method for manufacturing a tire, which can suppress bonding disorder between strip materials caused by a circumferential length of an outer peripheral surface of a rigid core that varies depending on a position in a width direction of the rigid core, when forming a belt layer by sequentially arranging and adhering a plurality of strip materials to an outer periphery of the rigid core in a circumferential direction and bonding the strip materials adjacent in the circumferential direction to each other.

Means for solving the problems

In order to achieve the above object, a method for manufacturing a tire according to the present invention is a method for manufacturing a tire in which a plurality of strip members are sequentially extended in a direction inclined with respect to a circumferential direction of a rigid core in a width direction of the rigid core and are attached in the circumferential direction in a row to a molding surface located on an outer circumferential side of the rigid core and having an outer circumferential surface whose circumferential length varies depending on a position in the width direction, the strip members attached adjacent to each other in the circumferential direction are joined to each other to form a belt layer, a green tire having the belt layer is formed, and the green tire is vulcanized, wherein the rigid core is relatively moved so that the molding surface approaches the strip member attached to the molding surface, and the rigid core is joined to the rigid core so that a variation in a joining amount of the strip members attached adjacent to each other in the circumferential direction based on the position in the width direction of the rigid core is reduced based on the previously grasped profile The tape member to be bonded is extended in the longitudinal direction and bonded to the molding surface while being relatively rotated in a direction in which an angle of the circumferential direction with respect to the longitudinal direction of the tape member to be bonded changes.

ADVANTAGEOUS EFFECTS OF INVENTION

According to the present invention, since the deviation of the joining amount of the strip materials joined to the molding surface adjacent to each other in the circumferential direction based on the widthwise position of the rigid core is reduced when the strip materials are extended in the longitudinal direction and joined to the molding surface while relatively moving the rigid core so that the molding surface approaches the strip material joined to the molding surface in the direction in which the angle of the rigid core in the circumferential direction with respect to the longitudinal direction of the strip material is changed based on the profile of the rigid core in the widthwise direction grasped in advance, it is advantageous to prevent such a problem that the strip materials adjacent to each other in the circumferential direction overlap each other excessively or a gap is generated between the adjacent strip materials. Therefore, it is possible to suppress the bonding disorder between the tapes due to the circumferential length of the outer peripheral surface of the rigid core that varies depending on the position in the width direction. This contributes to an improvement in the quality of the manufactured tire.

Drawings

Fig. 1 is an explanatory view illustrating a molding apparatus used in the present invention in a front view.

Fig. 2 is an explanatory view illustrating the molding apparatus of fig. 1 in a plan view.

Fig. 3 is an explanatory view illustrating an upper half of the rigid core of fig. 1 in a cross-sectional view.

Fig. 4 is an explanatory view illustrating an upper half of a green tire during molding of a tire constituting member to which a part is attached in a cross-sectional view.

Fig. 5 is an explanatory view illustrating a process of attaching a tape to the green tire of fig. 4 in a plan view of the molding apparatus.

Fig. 6 is an explanatory view illustrating a state in which the center portion in the longitudinal direction of the band is attached to the green tire of fig. 5 in a front view of the molding apparatus.

Fig. 7 is an explanatory view illustrating a state where the band is extended in the longitudinal direction and attached to the green tire of fig. 6 in a plan view of the forming apparatus.

Fig. 8 is an explanatory view illustrating a rotation angle of the rigid core when the tape is attached to the molding surface.

Fig. 9 is an explanatory view illustrating a green tire in the middle of molding in which a belt layer is formed, in a front view of the tire.

Fig. 10 is an explanatory view illustrating an upper half portion of the green tire after molding in a cross-sectional view.

Fig. 11 is an explanatory view illustrating a process of vulcanizing a green tire in a cross-sectional view of the vulcanizing device.

Fig. 12 is an explanatory view illustrating an upper half of a tire manufactured after vulcanization in a cross-sectional view.

Fig. 13 is an explanatory view illustrating a molding apparatus in which a rigid core is disposed below the attaching unit in a front view.

Fig. 14 is an explanatory view illustrating another molding apparatus used in the present invention in front view.

Fig. 15 is an explanatory view illustrating the molding apparatus shown in fig. 14 in a plan view.

Fig. 16 is an explanatory view illustrating a state in which the longitudinal direction center portion of the tape is attached to the green tire by the molding apparatus of fig. 14 in a front view of the molding apparatus.

Fig. 17 is an explanatory view illustrating a state where the band is extended in the longitudinal direction and attached to the green tire of fig. 16 in a plan view of the molding device.

Detailed Description

Hereinafter, a method for manufacturing a tire according to the present invention will be described based on embodiments shown in the drawings.

The present invention manufactures a tire 20 by molding a green tire 19 using a molding apparatus 1 exemplified in fig. 1 and 2 and vulcanizing the molded green tire 19. The present invention is not limited to a general pneumatic tire, and can be applied to the manufacture of various tires 20 such as a solid tire. The rigid core 2 exemplified in fig. 1 to 3 is formed of metal or the like and used for molding the green tire 19. The rigid core 2 has an outer peripheral surface shape corresponding to the tire inner peripheral surface shape of the completed tire 20. Therefore, as illustrated in fig. 3, the outer peripheral surface 2b of the rigid core 2 has a contour whose circumferential length changes according to the position in the width direction of the rigid core 2. Generally, the central portion in the width direction of the rigid core 2 has a profile that protrudes outward more than both end portions. The rigid core 2 is constituted by, for example, a plurality of segments divided in the circumferential direction around the central axis 2a and support rods for supporting the inner sides of the segments.

The width direction W and the circumferential direction L of the rigid core 2 correspond to the width direction and the circumferential direction of the green tire 19 and the finished tire 20, respectively. In the figure, a one-dot chain line CL indicates a tire axis (an axial center of the central axis 2 a), and a one-dot chain line Z indicates a rotation axis perpendicular to the one-dot chain line CL and passing through a center of the rigid core 2 in the width direction W.

The molding apparatus 1 includes a free arm 3 for moving the rigid core 2 to an arbitrary position, an application unit 4 for applying the tape 16, and a control unit 10 for controlling the operations of the free arm 3 and the application unit 4. As the free arm 3, an industrial robot or the like can be exemplified. The center axis 2a of the rigid core 2 is held at the distal end portion of the free arm 3, and the rigid core 2 is rotatable about the center axis 2 a. The rigid core 2 is rotatable about the rotation axis Z.

In this embodiment, the attachment unit 4 (base frame 5) is provided on the ground in a fixed state and the rigid core 2 is movable, but the attachment unit 4 may be movable to provide the rigid core 2 at a predetermined position in a fixed state. Alternatively, the attachment unit 4 and the rigid core 2 may be provided so as to be movable. That is, in the present invention, the attachment unit 4 and the rigid core 2 may be relatively movable.

The sticking unit 4 includes a base frame 5, a pair of pressure rollers 6 attached to the base frame 5, and a moving mechanism 7 for horizontally moving the pressure rollers 6 in a direction of approaching and separating from each other. The moving mechanism 7 is constituted by, for example, a ball screw and a servomotor for rotating the ball screw. Alternatively, a fluid cylinder or the like may be used as the moving mechanism 7. The pressure rollers 6 may be configured to be horizontally moved individually, or the pressure rollers 6 may be configured to be horizontally moved in synchronization with each other.

The sticking unit 4 further includes a pressing body 8 that moves up and down between the pressure rollers 6, and a guide device 9 disposed near each pressure roller 6. Each guide device 9 has guide rollers externally fitted separately in the axial direction of the rotary shaft. Each guide device 9 is provided at a position outside the pressure rollers 6 in the vicinity (the direction in which the pressure rollers 6 are separated from each other), and is horizontally movable together with the pressure rollers 6 that are close to each other.

Next, a process for manufacturing the tire 20 according to the present invention will be described.

As shown in fig. 4, predetermined tire constituting members (an inner liner 12, a carcass layer 14, and the like) are sequentially attached to the outer peripheral surface 2b of the rigid core 2 illustrated in fig. 1 and 2. Specifically, the inner liner 12 and the carcass layer 14 are laminated and adhered in this order on the outer peripheral surface 2b of the rigid core 2, and are formed into a cylindrical shape. Annular bead members 13 are disposed on the carcass layer 14 on both widthwise side surfaces of the rigid core 2, and the carcass layer 14 is folded around the bead cores 13a of the respective bead members 13. Further, unvulcanized side rubbers 17 are laminated and attached to both ends in the width direction of the carcass layer 14. Other tire constituting members are also attached as necessary. In fig. 5 to 8, tire components other than the belt layer 15 (band 16) are not shown.

Next, a cylindrical belt layer 15 is formed on the outer circumferential surface (molding surface 14a) of the cylindrical carcass layer 14 attached to the outer circumferential side of the rigid core 2. As illustrated in fig. 5, the belt 15 is formed by joining a plurality of strips 16. In the belt layer 15, a plurality of reinforcing cords 16a aligned at a predetermined inclination angle with respect to the tire circumferential direction are coated with unvulcanized rubber. The molding apparatus 1 is used to form the belt layer 15.

Each strip 16 is formed by coating a plurality of reinforcing cords 16a aligned in parallel with an unvulcanized rubber. Therefore, first, the band materials 16 are sequentially arranged one by one on the pair of pressure rollers 6. At this time, as illustrated in fig. 1, the pair of pressure rollers 6 are positioned close to each other, and the pressing body 8 is positioned so as not to protrude upward from each pressure roller 6.

Each guide device 9 is located on the outer side (the side in the direction in which the pressure rollers 6 are separated from each other) with respect to the adjacent pressure rollers 6. The arranged tape member 16 is inserted between the pressure roller 6 and the guide device 9 in the vertical direction, and is laid between the pair of pressure rollers 6. The longitudinal center M of the strip 16 is set above the pressing body 9, and the strip 16 is disposed between the guide rollers of the respective guide devices 9. The distance between the guide rollers of each guide 9 is set to be slightly larger than the belt width H of the strip 16, but the distance is substantially the same.

The shape data of the rigid core 2 and the data of the contour of the outer peripheral surface 2b whose circumferential length changes depending on the position in the width direction are input to the control unit 10. Various data such as shape data (length, width, thickness) of the tire constituting members (12, 13, 14, 15, etc.) to be used, and specification data of the green tire 19 to be formed are inputted.

Next, the tape 16 is applied to the outer circumferential surface 14a of the carcass layer 14 laminated on the outer circumferential side of the rigid core 2 by causing the rigid core 2 and the application unit 4 to cooperate with each other. That is, the outer peripheral surface of the carcass layer 14 becomes the molding surface 14a to which the tape 16 is subsequently applied.

To form the belt 15, a plurality of strips 16 are sequentially extended in the width direction of the rigid core 2 in a direction inclined with respect to the circumferential direction of the rigid core 2 (inclination angle a) and attached to the forming surface 14a in a circumferential arrangement. Then, the strips 16 adjacent in the circumferential direction and affixed to the forming face 14a are joined to each other to form the belt layer 15.

Here, the outer peripheral surface 2b of the rigid core 2 has a profile whose circumferential length varies depending on the position in the width direction as described above. Further, since the inner liner 12 and the carcass layer 14 sequentially stuck to the outer peripheral surface 2b are members having a constant thickness, the molding surface 14a of the sticking band 16 also has a contour in which the circumferential length (circumferential length) changes depending on the position in the width direction, similarly to the outer peripheral surface 2 b.

Therefore, the belt layer 15 is formed by operating the rigid core 2 and the application unit 4 based on the outline of the outer peripheral surface 2b of the rigid core 2 which is input to the control unit 11 and grasped in advance. First, as illustrated in fig. 6, the pressing body 8 is moved upward relative to the web 16 in a state of being stretched between the pair of pressure rollers 6. Thereby, the longitudinal center M of the tape 16 is pressed against the forming surface 14a at the widthwise center of the rigid core 2 and bonded thereto.

Next, as illustrated in fig. 7, the rigid core 2 is moved downward so that the molding surface 14a is close to the tape 16 attached to the molding surface 14a, and the tape 16 is extended in the longitudinal direction and attached to the molding surface 14a while the rigid core 2 is rotated about the rotation axis Z. Specifically, the rigid core 2 is rotated in a direction in which the angle of the circumferential direction of the rigid core 2 with respect to the longitudinal direction of the applied tape material 16 changes, so that the deviation of the amount of bonding between the tape materials 16 applied adjacent in the circumferential direction of the forming surface 14a in the width direction of the rigid core 2 (the circumferential bonding length between the facing end surfaces of the tape materials 16 adjacent in the circumferential direction) is reduced while the rigid core 2 is moved downward. Since adjacent strips 16 are caused to engage substantially butt-jointed to each other, the amount of engagement is neither positive nor negative but is near zero.

The circumferential length of the molding surface 14a is shorter at both ends in the width direction of the range corresponding to the tread of the rigid core 2 than at the center in the width direction. Therefore, when the tape 16 is stuck, the rigid core 2 is rotated so that the inclination angle a is larger at both ends in the width direction than at the center in the width direction.

Simultaneously with this rotation of the rigid core 2, the pair of pressure rollers 6 are horizontally moved in directions away from each other. Thus, the applied tape 16 is sandwiched between the forming surface 14a and the pressure roller 6, and the tape 16 is extended in the longitudinal direction and pressed against the forming surface 14 a.

For example, when N strips 16 (strip widths H) of the same specification are used in advance to form the belt 15, the rigid core 2 is rotated as follows. The circumferential length K of the molding surface 14a at the position in the width direction of the rigid core 2 shown in fig. 8 can be grasped in advance. When the tape 16 is attached at the inclination angle a with respect to the circumferential direction of the rigid core 2, the length t of the tape 16 in the circumferential direction of the rigid core 2 at the width direction position is H/sin (a). Since the circumferential length K is t × N pieces, the following expression (1) is derived after the arrangement.

Inclination angle a ═ Sin^-1(H·N/K)···(1)

Therefore, when the respective tapes 16 are stuck to the forming surface 14a, the rigid core 2 is rotated so that the inclination angle a of the tapes 16 satisfies the above expression (1) depending on the widthwise position of the rigid core 2.

In this embodiment, since the profile of the rigid core 2 is symmetrical with respect to the widthwise center, the tape member 16 is stuck from the lengthwise center M toward both lengthwise ends after the lengthwise center M of the tape member 16 to be stuck is stuck to the molding surface 14a at the widthwise center of the rigid core 2. Thereby facilitating the attachment of the strip 16 in a shorter time.

In the case where the profile of the rigid core 2 has an asymmetrical shape with respect to the widthwise center, for example, after the longitudinal center M of the tape 16 to be applied is applied to the molding surface 14a at the widthwise center of the rigid core 2, the tape 16 is applied to the molding surface 14a from the longitudinal center M toward one longitudinal end. Then, the tape member 16 may be attached to the molding surface 14a from the longitudinal center portion M toward the other longitudinal end.

By thus attaching the plurality of tapes 16 to the forming surface 14a, the belt layer 15 exemplified in fig. 9 is formed. When a plurality of belt layers 15 are formed in the green tire 19, the same process is performed, whereby another belt layer 15 is formed on the outer circumferential side of the belt layer 15.

In this embodiment, the portion of the band 16 immediately before the application to the forming surface 14a is restricted in movement in the band width direction by the respective guide devices 9. Therefore, even if the tape material 16 is stuck to the molding surface 14a while rotating the rigid core 2, it is advantageous to prevent the tape material 16 from moving the tape material 16 stuck to the molding surface 14 a.

Next, in order to form a green tire 19 illustrated in fig. 10, necessary tire components such as a belt reinforcing layer and an unvulcanized tread rubber 18 are sequentially attached to the outer circumferential surface of the belt layer 15. Thereby, the green tire 19 having the belt layer 15 is formed.

Next, as illustrated in fig. 11, the green tire 19 is placed inside the vulcanization mold 11a provided in the vulcanization device 11 together with the rigid core 2, and the vulcanization mold 11a is closed. Next, the green tire 19 is vulcanized under predetermined conditions inside the closed vulcanization mold 11a, thereby completing the tire 20 (pneumatic tire 20 in this embodiment) illustrated in fig. 12. After being taken out of the vulcanization mold 11a, the completed tire 20 is separated from the rigid core 2.

In the case of manufacturing the tire 20 integrated with a wheel, for example, the wheel can also be used as the rigid core 2. In the case of manufacturing the tire 20 of such a specification, it is not necessary to separate the completed tire 20 from the rigid core 2 (wheel) after vulcanizing the green tire 19.

In the above-described forming apparatus 1, the belt layer 15 is formed in a state where the rigid core 2 is disposed above the applying unit 4, but the belt layer 15 may be formed by disposing the rigid core 2 below the applying unit 4 as in the forming apparatus 1 illustrated in fig. 13. In the molding apparatus 1, the sticking unit 4 (base frame 5) is suspended downward from the support surface and is provided in a fixed state, and the rigid core 2 can be moved by the free arm 3.

The molding apparatus 1 is configured such that the vertical relationship between the rigid core 2 and the sticking unit 4 of the molding apparatus 1 illustrated in fig. 1 is reversed, and the other configurations are substantially the same. However, the molding apparatus 1 includes support rollers 9a outside the respective guide devices 9. The strip 16 is inserted between the pressure rollers 6 and the guide device 9 and is laid between the pair of pressure rollers 6, and both longitudinal ends of the strip 16 are supported by the support rollers 9 a.

In the molding apparatus 1, the pair of pressure rollers 6 is movable up and down. The specification for allowing the pair of pressure-contact rollers 6 to move up and down is not essential, and therefore, the pressure-contact rollers may be used as needed.

The belt layer 15 may be formed by the same method as that described in the previous embodiment using the forming apparatus 1. When the tape 16 is stuck to the outer peripheral surface 14a of the carcass layer 14 adhered to the outer peripheral side of the rigid core 2, the pair of pressure rollers 6 is moved downward as necessary. This facilitates the band 16 to be brought into close contact with the outer peripheral surface 14 a.

In another molding apparatus 1 illustrated in fig. 14 and 15, the rigid core 2 is rotatable about a central axis 2a fixed to a support column 2c erected on the ground. That is, the rigid core 2 is installed on the ground in a fixed state (a state in which it cannot move in a plane). The sticking unit 4 is provided to be movable to an arbitrary position by the free arm 3. The sticking unit 4 is rotatable about a rotation axis Z extending vertically at the center of the pressing body 8 in a plan view. The rigid core 2 is fixed so as not to be rotatable about the rotation axis Z.

The step of manufacturing the tire 20 using the molding apparatus 1 is similar to the previous embodiment in that the belt layer 15 is formed by operating the rigid core 2 and the application unit 4 based on the outline of the outer peripheral surface 2b of the rigid core 2 input to the control unit 11 and grasped in advance, but in this embodiment, the application unit 4 is mainly moved. Therefore, as illustrated in fig. 16, the pressing body 8 is moved upward relative to the strip 16 in a state of being stretched between the pair of pressure rollers 6. Thereby, the longitudinal center M of the tape 16 is pressed against the forming surface 14a at the widthwise center of the rigid core 2 and bonded thereto.

Next, the tape 16 is extended in the longitudinal direction and adhered to the molding surface 14a while moving the adhering unit 4 upward so that the molding surface 14a approaches the tape 16 adhered to the molding surface 14a and rotating the adhering unit 4 about the rotation axis Z of the rigid core 2. Specifically, the rotation axis Z of the sticking unit 4 is made to coincide with the rotation axis Z of the rigid core 2 in the direction in which the angle of the circumferential direction of the rigid core 2 with respect to the longitudinal direction of the stuck tape 16 changes, and is rotated about the rotation axis Z, so that the deviation of the amount of joining between the tape materials 16 stuck adjacent in the circumferential direction of the forming surface 14a in the width direction of the rigid core 2 (the circumferential joining length between the facing end surfaces of the tape materials 16 adjacent in the circumferential direction) is reduced while the sticking unit 4 is moved upward. Since adjacent strips 16 are joined substantially butt-jointed to each other, the amount of joining is neither positive nor negative but is near zero.

The circumferential length of the molding surface 14a is shorter at both ends in the width direction of the range corresponding to the tread of the rigid core 2 than at the center in the width direction. Therefore, when the tape 16 is stuck, the sticking unit 4 is rotated so that the inclination angle a is larger at both ends in the width direction than at the center in the width direction.

As shown in fig. 17, the pair of pressure rollers 6 are horizontally moved in a direction away from each other while the sticking unit 2 is rotated. Thus, the applied tape 16 is sandwiched between the forming surface 14a and the pressure roller 6, and the tape 16 is extended in the longitudinal direction and pressed against the forming surface 14 a.

By thus attaching the plurality of tapes 16 to the forming surface 14a, the belt layer 15 exemplified in fig. 9 is formed. The subsequent steps are the same as those in the previous embodiment. In this embodiment, the arrangement described in the previous embodiment can be similarly applied.

In the present invention, as described above, when the rigid core 2 is relatively moved so that the molding surface 14a approaches the band material 16, and the rigid core 2 is relatively rotated while the band material 16 is extended in the longitudinal direction and bonded to the molding surface 14a, the variation in the amount of bonding between the band materials 16 bonded to the molding surface 14a adjacent in the circumferential direction is reduced based on the position in the width direction of the rigid core 2. Therefore, it is advantageous to prevent such a problem that the tapes 16 attached to the forming surface 14a and adjacent in the circumferential direction overlap each other excessively in the circumferential direction or that a circumferential gap is generated between the adjacent tapes 16. Therefore, it is possible to suppress the bonding disorder between the tapes 16 due to the circumferential length of the outer peripheral surface 2a of the rigid core 2 varying depending on the position in the width direction. This also contributes to the improvement in the quality of the manufactured tire 20.

Description of the reference numerals

1 Forming device

2 rigid core

2a center shaft

2b outer peripheral surface

2c support

3 free arm

4 attaching unit

5 base frame

6 crimping roller

7 moving mechanism

8 pressing body

9 guide device

9a support roller

10 control part

11 vulcanizing device

11a vulcanization mold

12 inner liner layer

13 bead component

13a bead core

14 carcass ply

14a forming surface

15 Belt layer

16 strip

16a reinforcing cord

17 sidewall rubber

18-tread rubber

19 green tyre

20 tire (finished product tire)