阅读说明：本技术 精密轴承磨削金刚滚轮修整工艺优化方法 (Method for optimizing finishing process of precision bearing grinding diamond roller ) 是由 迟玉伦 江欢 李郝林 陈禹 于 2020-06-28 设计创作，主要内容包括：本发明涉及一种精密轴承磨削金刚滚轮修整工艺优化方法,首先,确定金刚滚轮修整参数,采用基于频响函数确定主轴转速,用力捶敲击主轴得到主轴的频响函数,根据频响函数曲线图找出最优的一组频率,再换算成主轴转速；然后,采用基于修整轨迹确定修整速比,根据砂轮与滚轮的轨迹方程和曲率半径来确定砂轮与滚轮的转速比；再采用基于干涉角σ确定滚轮进给速度,引入干涉角作为修整的综合物理量,将前面得出的转速比代入干涉角来确定进给速度；最后,建立数学模型及参数优化,建立磨削力和磨削功率的数学模型并通过功率传感器测得的磨削功率转换成磨削力来优化修整过程。该方法采用理论来确定各个参数,并根据加工情况进行参数优化,从而保证工件表面质量。(The invention relates to a method for optimizing a finishing process of a precision bearing grinding diamond roller, which comprises the steps of firstly, determining finishing parameters of the diamond roller, determining the rotating speed of a main shaft based on a frequency response function, knocking the main shaft by a power hammer to obtain the frequency response function of the main shaft, finding out an optimal group of frequencies according to a frequency response function curve graph, and converting the optimal group of frequencies into the rotating speed of the main shaft; then, determining a dressing speed ratio based on the dressing track, and determining a rotating speed ratio of the grinding wheel to the roller according to a track equation and a curvature radius of the grinding wheel to the roller; determining the feeding speed of the roller based on the interference angle sigma, introducing the interference angle as a comprehensive physical quantity for finishing, and substituting the obtained rotation speed ratio into the interference angle to determine the feeding speed; and finally, establishing a mathematical model and parameter optimization, establishing a mathematical model of the grinding force and the grinding power, and converting the grinding power measured by the power sensor into the grinding force to optimize the dressing process. The method adopts a theory to determine each parameter, and carries out parameter optimization according to the processing condition, thereby ensuring the surface quality of the workpiece.)

1. A method for optimizing a finishing process of a precision bearing grinding diamond roller is characterized by comprising the following steps: firstly, determining diamond roller trimming parameters, determining the rotating speed of a main shaft based on a frequency response function, knocking the main shaft by a forceful hammer to obtain the frequency response function of the main shaft in order to eliminate the influence of main shaft vibration on the trimming process, finding out an optimal group of frequencies according to a frequency response function curve graph, and converting the optimal group of frequencies into the rotating speed of the main shaft; then, determining a dressing speed ratio based on the dressing track, and determining a rotating speed ratio of the grinding wheel to the roller according to a track equation and a curvature radius of the grinding wheel to the roller; determining the feeding speed of the roller based on the interference angle sigma, introducing the interference angle as a comprehensive physical quantity for finishing, and substituting the obtained rotation speed ratio into the interference angle to determine the feeding speed; and finally, establishing a mathematical model and parameter optimization, establishing a mathematical model of the grinding force and the grinding power, and converting the grinding power measured by the power sensor into the grinding force to optimize the dressing process.

2. The method for optimizing the finishing process of the precision bearing grinding diamond roller according to claim 1, wherein the method comprises the following steps: the specific method for determining the rotating speed of the main shaft based on the frequency response function is as follows: according to the principle of dressing grinding wheel by diamond roller and mechanical principle_s、m_wIs expressed by equation (1)

In the formula, m_sThe mass of the grinding wheel and the main shaft; m is_wThe roller mass is calculated; k is a radical of_sIs the grinding wheel stiffness; k is a radical of_aThe contact rigidity of the grinding wheel and the roller is set; k is a radical of_wThe roller stiffness; x is the number of₁Shifting the grinding wheel; x is the number of₂The roller is displaced;

expressing the differential equations of motion in matrix form, i.e.

The vibration characteristic value of the trimming system is

Ku＝λMu (3)

Where λ ═ ω²(ii) a ω is 2 pi f, ω is the natural circular frequency, f is the natural frequency; u is a modal vector; the natural frequency of the system can be obtained after being processed according to the formulas (1), (2) and (3), and is as follows:

in the formula: i is the ith order, M₀For the quality matrix M original value, K₀As the stiffness matrix K original value, u₀As the original value of the modal vector u, K₁Is the variation value of the stiffness matrix K, and T is the transposition;

calculating according to equation (5) to obtain the optimum frequency on the abscissa with the minimum k, multiplying by 60 to obtain the optimum spindle rotation speed,

in the formula, M is the amplitude corresponding to the frequency in the up-down direction of the main shaft, N is the amplitude corresponding to the frequency in the front-back direction of the main shaft, and P is the amplitude corresponding to the frequency in the left-right direction of the main shaft.

3. The method for optimizing the finishing process of the precision bearing grinding diamond roller according to claim 1, wherein the method comprises the following steps: the specific method for determining the dressing speed ratio based on the dressing track is as follows: the roller is trimmed and simulated into excircle plunge grinding, when the grinding wheel rotates at a certain rotating speed, the grinding wheel can be regarded as a static state, the roller rotates by itself and rotates around the grinding wheel by taking the grinding wheel as the center, the motion track of a certain diamond particle A on the roller relative to the grinding wheel is considered,

obtaining a trajectory equation of the single diamond particles during the smoothing according to the formula (6) and the formula (7):

wherein q is the ratio of the linear speed of the roller to the linear speed of the grinding wheel; v_rIs the linear velocity of the roller; v_RIs the linear velocity of the grinding wheel; omega_rIs the angular velocity, omega, of the roller_RThe angular speed of the grinding wheel, α the rotation angle of the roller relative to the grinding wheel, R the radius of the grinding wheel, R the radius of the roller, and t the dressing time;

carrying out secondary derivation on the motion tracks of the diamond A in the X direction and the Y direction to obtain the curvature

Thus, the formula for the radius of curvature is

The formula (10) is the curvature radius of the trimming track at the point A;

deriving the curvature radius to obtain the relation between the curvature radius and the speed ratio;

order to

Respectively making the numerator and the denominator be 0 to obtain four extreme points 1, -1, q of the four curvature radius functions_3,4Respectively calculating the corresponding extreme values of the four extreme value points, and taking q for sequential repair₃I.e. the surface roughness of the grinding wheel is smaller during the sequential dressing, and the dressing speed ratio of the grinding wheel is

And optimizing parameters by using the grinding force according to the actual surface quality of the workpiece.

4. The method for optimizing the finishing process of the precision bearing grinding diamond roller according to claim 1, wherein the method comprises the following steps: the specific method for determining the roller feed speed based on the interference angle sigma is as follows: the interference angle between the diamond roller and the grinding wheel is used as a comprehensive parameter, and the interference angle sigma is the included angle between the motion track of the diamond roller relative to the grinding wheel and the circumferential surface of the grinding wheel, namely

In the formula, v_frdRepresenting the radial feeding speed of the diamond roller; v. of_RRepresenting the surface linear velocity of the grinding wheel during dressing; v. of_rThe roller surface linear velocity at dressing is shown, wherein:

in the formula (14), a_dIndicates the dressing feed amount, d_sIndicating the diameter of the grinding wheel, i.e.

From a determined rotational speed of the grinding-wheel spindle, i.e. the rotational speed n of the grinding wheel_RThe feeding speed of the diamond roller can be expressed as:

v_frd＝tanσ×2πn_R(r-nR) (16)

the size of the interference angle determines the cutting-in posture of the diamond roller during dressing.

5. The method for optimizing the finishing process of the precision bearing grinding diamond roller according to claim 1, wherein the method comprises the following steps: the specific method for establishing the mathematical model and optimizing the parameters comprises the following steps: firstly, the relationship between grinding force and grinding power is established:

wherein k is a grinding force coefficient, F is a grinding force, the unit is N, P is grinding power, the unit is W, t is time, the unit is s, v is grinding speed, and the unit is m/s;

then, after the machining is finished, checking the workpiece, observing whether the workpiece meets the quality requirement, if vibration lines are generated on the surface of the workpiece or the measured grinding force is larger, reselecting the rotating speed of the main shaft, and finding out the frequency which enables k to be minimum in a corresponding range according to a formula (5); if the surface of the workpiece has burn or roughness problems, the specification of the grinding wheel or the roller needs to be selected again according to the formula (12) to change the dressing speed ratio.

Technical Field

The invention relates to a finishing process of a precision bearing grinding diamond roller, in particular to an optimization method of the finishing process of the precision bearing grinding diamond roller

Background

The bearing ring is an important part of a rolling bearing, and the processing quality of the ring has important influence on the precision, the service life and the performance of the bearing due to multiple processing procedures, complex process and high processing precision requirement of the ring. The bearing has high requirements on the surface quality in the machining process, and once the bearing is unqualified, the bearing cannot be allowed to enter an assembly link. Therefore, the quality of the bearing ring is of particular importance. Grinding is the most important processing procedure of the bearing ring, the processing precision and the running performance of the bearing ring are determined, and the grinding of the bearing ring is influenced by a plurality of state parameters such as tools, materials, machine tools, environment, personnel and the like, so that a grinding phenomenon with a complex mechanism is generated, and the quality of the working surface of the bearing ring is finally formed. In order to process the bearing ring meeting the quality requirement, the grinding wheel dressing technology is the key point in the whole grinding process. In the dressing process, the bearing ring is provided with a plurality of roller paths, and a plurality of groove curvatures need to be rotated when the diamond pen is used for dressing the grinding wheel, so that the grinding speeds of all grinding points are inconsistent when the grinding wheel is ground after dressing, the surface roughness of all points of the ring after grinding can be different, and the surface quality requirement can not be met. Because the traditional single-point diamond pen finishing method is difficult to process workpieces with complex surfaces, and the diamond roller finishing can more effectively ensure the surface quality of the processed workpieces, the diamond roller finishing method is adopted. However, in actual machining, the difficulty of the trimming process is high, and how to reasonably select trimming parameters for machining is a problem to be solved urgently in the trimming process.

The dressing process of the grinding wheel includes fracture of the binder and fracture of the abrasive particles, wherein the fracture of the abrasive particles can be divided into macro-fracture and micro-fracture of the abrasive particles, as shown in fig. 1. Under the action of external force, the bonding agent between the abrasive particles is broken, the dull abrasive particles fall off from the surface of the grinding wheel, and the sharp abrasive particles connected with the dull abrasive particles can be exposed to start the grinding process. The macro-crushing of the abrasive particles means that the abrasive particles are broken through crystal grains along a crystal plane under the action of a dressing force, and the micro-crushing of the abrasive particles is that the surface of the abrasive particles is micro-crushed under the action of a dressing tool to generate micro cutting edges due to the fragility of the abrasive particles. The rough appearance of the grinding wheel surface is determined by macro-crushing of the abrasive particles and the bonding agent between the abrasive particles, and the micro-cutting edge state of the grinding wheel surface is determined by the surrounding crushing of the abrasive particles, which directly influences the grinding effect of the grinding wheel.

According to the mechanism of grinding wheel dressing, the removal mode of the abrasive surface material mainly depends on the fracture of the bonding agent between the abrasive particles so as to lead the abrasive particles to fall off. Different dressing parameters lead the surface appearance of the grinding wheel to be different, and play an important role in subsequent grinding.

Fig. 2 (a), (b) show the wheel topography and the effect on the workpiece surface topography after rough and fine dressing, respectively.

The appearance of the grinding wheel and the surface quality of a workpiece are greatly influenced by the dressing parameters of the diamond roller, and in the actual dressing process, the dressing speed ratio of the diamond roller and the grinding wheel, the feeding speed of the roller and the rotating speed of a main shaft of the grinding wheel are difficult to determine, so that a set of complete theory is provided to determine each parameter, and parameter optimization is carried out according to the processing condition, so that the surface quality of the workpiece is ensured.

Disclosure of Invention

The invention provides an optimization method for a finishing process of a precision bearing grinding diamond roller, which can determine each parameter by giving a set of complete theory and optimize the parameters according to the processing condition so as to ensure the surface quality of a workpiece.

The technical scheme of the invention is as follows: a method for optimizing a finishing process of a precision bearing grinding diamond roller comprises the steps of firstly, determining finishing parameters of the diamond roller, determining the rotating speed of a main shaft based on a frequency response function, knocking the main shaft by a power hammer to obtain the frequency response function of the main shaft in order to eliminate the influence of main shaft vibration on the finishing process, finding out an optimal group of frequencies according to a frequency response function curve graph, and converting the optimal group of frequencies into the rotating speed of the main shaft; then, determining a dressing speed ratio based on the dressing track, and determining a rotating speed ratio of the grinding wheel to the roller according to a track equation and a curvature radius of the grinding wheel to the roller; determining the feeding speed of the roller based on the interference angle sigma, introducing the interference angle as a comprehensive physical quantity for finishing, and substituting the obtained rotation speed ratio into the interference angle to determine the feeding speed; and finally, establishing a mathematical model and parameter optimization, establishing a mathematical model of the grinding force and the grinding power, and converting the grinding power measured by the power sensor into the grinding force to optimize the dressing process.

The specific method for determining the rotating speed of the main shaft based on the frequency response function is as follows: according to the principle of dressing grinding wheel by diamond roller and mechanical principle_s、m_wIs expressed by equation (1)

In the formula, m_sThe mass of the grinding wheel and the main shaft; m is_wThe roller mass is calculated; k is a radical of_sIs the grinding wheel stiffness; k is a radical of_aThe contact rigidity of the grinding wheel and the roller is set; k is a radical of_wThe roller stiffness; x is the number of₁The displacement of the grinding wheel; x is the number of₂The roller displacement;

expressing the differential equations of motion in matrix form, i.e.

The vibration characteristic value of the trimming system is

Ku＝λMu (3)

Where λ ═ ω²(ii) a ω is 2 pi f, ω is the natural circular frequency, f is the natural frequency; u is a modal vector; the natural frequency of the system can be obtained after being processed according to the formulas (1), (2) and (3), and is as follows:

in the formula: i is the ith order, M₀For the quality matrix M original value, K₀As the stiffness matrix K original value, u₀As the original value of the modal vector u, K₁Is the variation value of the stiffness matrix K, T is the rotationPlacing;

calculating according to equation (5) to obtain the optimum frequency on the abscissa with the minimum k, multiplying by 60 to obtain the optimum spindle rotation speed,

in the formula, M is the amplitude corresponding to the frequency in the up-down direction of the main shaft, N is the amplitude corresponding to the frequency in the front-back direction of the main shaft, and P is the amplitude corresponding to the frequency in the left-right direction of the main shaft.

The specific method for determining the dressing speed ratio based on the dressing track is as follows:

the roller is trimmed and simulated into excircle plunge grinding, when the grinding wheel rotates at a certain rotating speed, the grinding wheel can be regarded as a static state, the roller rotates by itself and rotates around the grinding wheel by taking the grinding wheel as the center, the motion track of a certain diamond particle A on the roller relative to the grinding wheel is considered,

obtaining a trajectory equation of the single diamond particles during the smoothing according to the formula (6) and the formula (7):

wherein q is the ratio of the linear speed of the roller to the linear speed of the grinding wheel; v_rIs the linear velocity of the roller; v_RIs the linear velocity of the grinding wheel; omega_rIs the angular velocity, omega, of the roller_RThe angular speed of the grinding wheel, α the rotation angle of the roller relative to the grinding wheel, R the radius of the grinding wheel, R the radius of the roller, and t the dressing time;

carrying out secondary derivation on the motion tracks of the diamond A in the X direction and the Y direction to obtain the curvature

Thus, the formula for the radius of curvature is

The formula (10) is the curvature radius of the trimming track at the point A;

deriving the curvature radius to obtain the relation between the curvature radius and the speed ratio;

order toNamely, it is

Respectively setting the numerator denominator as 0 to obtain four extreme points 1, -1, q of the four curvature radius functions_3,4Respectively calculating the extreme values corresponding to the four extreme value points, and taking q as a sequential correction₃I.e. the surface roughness of the grinding wheel is smaller during the sequential dressing, and the dressing speed ratio of the grinding wheel is

And optimizing parameters by using the grinding force according to the actual surface quality of the workpiece.

The specific method for determining the roller feed speed based on the interference angle sigma is as follows: the interference angle between the diamond roller and the grinding wheel is used as a comprehensive parameter, and the interference angle sigma is the included angle between the motion track of the diamond roller relative to the grinding wheel and the circumferential surface of the grinding wheel, namely

In the formula, v_frdRepresenting the radial feeding speed of the diamond roller; v. of_RRepresenting the surface linear velocity of the grinding wheel during dressing; v. of_rIndicating dressingThe roller surface linear velocity of time, wherein:

in the formula (14), a_dIndicates the dressing feed amount, d_sIndicating the diameter of the grinding wheel, i.e.

From a determined rotational speed of the grinding-wheel spindle, i.e. the rotational speed n of the grinding wheel_RThe feeding speed of the diamond roller can be expressed as:

v_frd＝tanσ×2πn_R(r-nR) (16)

the size of the interference angle determines the cutting-in posture of the diamond roller during dressing.

The specific method for establishing the mathematical model and optimizing the parameters comprises the following steps: firstly, the relationship between grinding force and grinding power is established:

wherein k is a grinding force coefficient, F is a grinding force, the unit is N, P is grinding power, the unit is W, t is time, the unit is s, v is grinding speed, and the unit is m/s;

then, after the machining is finished, checking the workpiece, observing whether the workpiece meets the quality requirement, if vibration lines are generated on the surface of the workpiece or the measured grinding force is larger, reselecting the rotating speed of the main shaft, and finding out the frequency which enables k to be minimum in a corresponding range according to a formula (5); if the surface of the workpiece has burn or roughness problems, the specification of the grinding wheel or the roller needs to be selected again according to the formula (12) to change the dressing speed ratio.

The invention has the beneficial effects that: the method can provide a set of complete theory to determine each parameter, and carry out parameter optimization according to the processing condition, thereby ensuring the surface quality of the workpiece.

Drawings

FIG. 1 is a diagram of the mechanism of the breaking of abrasive particles and binder during dressing of a grinding wheel;

FIG. 2 is a graph of the effect of the surface of the grinding wheel on the surface topography of a workpiece;

wherein, (a) is after rough finishing, and (b) is after fine finishing;

FIG. 3 is a simplified model diagram of a system for the trimming process;

FIG. 4 is a schematic diagram of a frequency response function;

FIG. 5 is a schematic view of diamond roller dressing and motion;

wherein, (a) is diamond roller dressing, (b) is diamond roller motion condition during dressing;

FIG. 6 is a graph of the ρ -q relationship;

FIG. 7 is a schematic view of the diamond roller and grinding wheel interference angle σ;

fig. 8 is a parameter determination flowchart.

Detailed Description

The invention is further described with reference to the following figures and examples.

As shown in fig. 8, the method for optimizing the finishing process of the precision bearing grinding diamond roller according to the present invention includes determining a diamond roller finishing parameter, determining a spindle rotation speed based on a frequency response function, knocking the spindle with a power hammer to obtain the frequency response function of the spindle in order to eliminate the influence of spindle vibration on the finishing process, finding out an optimal set of frequencies according to a frequency response function graph, and converting the optimal set of frequencies into the spindle rotation speed; then, determining a dressing speed ratio based on the dressing track, and determining a rotating speed ratio of the grinding wheel to the roller according to a track equation and a curvature radius of the grinding wheel to the roller; determining the feeding speed of the roller based on the interference angle sigma, introducing the interference angle as a comprehensive physical quantity for finishing, and substituting the obtained rotation speed ratio into the interference angle to determine the feeding speed; and finally, establishing a mathematical model and parameter optimization, establishing a mathematical model of the grinding force and the grinding power, and converting the grinding power measured by the power sensor into the grinding force to optimize the dressing process.

The invention discloses an optimization method of a precision bearing grinding diamond roller finishing process, which comprises the following specific steps:

determination of diamond roller dressing parameters

In the actual grinding process, the determination of the dressing parameters is crucial to the influence of the surface quality of the ground workpiece, and how to determine the dressing parameters is a difficulty of the dressing process. Firstly, determining the rotating speed of the main shaft based on a frequency response function, and finding out the rotating speed which enables the vibration of the main shaft to be minimum; determining a dressing speed ratio based on the dressing track, and finding out the dressing speed ratio which enables the grinding surface quality to be relatively best; then, introducing the physical quantity of the interference angle, and determining the dressing feeding speed; and finally, optimizing the trimming parameters according to the grinding force so as to optimize the surface quality of the workpiece.

1. Determining spindle speed based on frequency response function

The main shaft is an important component of the grinding machine, and the vibration of the main shaft has important influence on the finishing process and the surface processing quality of a workpiece, so that the main shaft is dynamically analyzed, the proper rotating speed is determined, and the influence of the vibration of the main shaft on the subsequent processing process is avoided as much as possible. As shown in fig. 3, the model is simplified for the system during wheel truing.

According to the principle of dressing grinding wheel by diamond roller and mechanical principle_s、m_wIs expressed by equation (1)

In the formula, m_sThe mass of the grinding wheel and the main shaft; m is_wThe roller mass is calculated; k is a radical of_sIs the grinding wheel stiffness; k is a radical of_aThe contact rigidity of the grinding wheel and the roller is set; k is a radical of_wIs the roller stiffness.

Expressing the differential equations of motion in matrix form, i.e.

The vibration characteristic value of the trimming system is

Ku＝λMu (3)

Where λ ═ ω²(ii) a ω is 2 pi f, ω is the natural circular frequency, f is the natural frequency; u is the modal vector.

The natural frequency of the system can be obtained after being processed according to the formulas (1), (2) and (3), and is as follows:

in the formula: i is the ith order, M₀For the quality matrix M original value, K₀As the stiffness matrix K original value, u₀As the original value of the modal vector u, K₁Is the variation value of the stiffness matrix K, and T is the transposition;

to ensure that the spindle produces less vibration during the dressing process, its natural frequency should be as far as possible away from the natural frequency of the dressing system. As shown in fig. 4, which is a schematic diagram of a frequency response function, the up-down and front-back directions of the spindle are most likely to affect the subsequent processing during the trimming process. As shown in the figure, the optimum frequency is generally obtained between c and f, a frequency value is taken between the c and f, the three directions have corresponding amplitude values, the abscissa with the minimum k is calculated according to the formula (5) to be the optimum frequency, and the abscissa is multiplied by 60 to obtain the optimum spindle rotation speed.

In the formula, M is the amplitude corresponding to the frequency in the up-down direction of the main shaft, N is the amplitude corresponding to the frequency in the front-back direction of the main shaft, and P is the amplitude corresponding to the frequency in the left-right direction of the main shaft.

2. Determining a trim speed ratio based on a trim trajectory

As shown in fig. 5 (a), a schematic diagram of the dressing of the diamond roller is shown. The roller dressing is simulated as cylindrical plunge grinding. When the grinding wheel rotates at a certain rotating speed, the grinding wheel can be regarded as a static state, and the roller rotates around the grinding wheel as a center while rotating. Now consider the motion trajectory of a diamond particle a on a roller relative to a grinding wheel.

Fig. 5 (b) shows the movement locus of a single diamond particle with respect to the grinding wheel during dressing. According to the formulas (6) and (7), the trajectory equation of the single diamond particle in the process of smoothing can be obtained

Wherein q is the ratio of the linear speed of the roller to the linear speed of the grinding wheel; v_rIs the linear velocity of the roller, V_RIs the linear velocity of the grinding wheel; omega_rIs the angular velocity, omega, of the roller_RThe angular speed of the grinding wheel, α the rotation angle of the roller relative to the grinding wheel, R the radius of the grinding wheel, R the radius of the roller, and t the dressing time;

the appearance of the grinding wheel has certain influence on the surface quality of a grinding workpiece, the dressing speed ratio of the grinding wheel is greatly related to the appearance of the surface of the dressed grinding wheel, and the appearance of the surface of the grinding wheel dressed at different dressing speed ratios is different, so that the subsequent grinding process is influenced.

Carrying out secondary derivation on the motion tracks of the diamond A in the X direction and the Y direction to obtain the curvature

Thus, the formula for the radius of curvature is

Equation (10) is the radius of curvature of the trimming trajectory at point a.

The curvature radius is derived to obtain the relation between the curvature radius and the speed ratio

Order to

Namely, it is

The curve shape of ρ is shown in FIG. 6, and the numerator denominators are respectively set to 0, so as to obtain four extreme points 1, -1, q of the four curvature radius functions_3,4. And respectively solving the extreme values corresponding to the four extreme value points. When p is<0, dressing track recessed into the grinding wheel surface, ρ>0, dressing trajectory is projected beyond the grinding wheel surface, and no matter rho>Whether 0 or ρ<0, where the absolute value of ρ is large, the roughness of the grinding wheel surface is small. Therefore, a maximum point is required, and q is taken for smoothing₃I.e. the surface roughness of the grinding wheel is smaller during the sequential dressing, and the dressing speed ratio of the grinding wheel is

However, the surface roughness of the grinding wheel is small, so that the burn phenomenon is easily caused, and therefore parameters need to be optimized subsequently by using the grinding force according to the actual surface quality of the workpiece.

The quality of the ground workpiece surface is not only related to the dressing speed ratio, but also to the dressing parameters such as dressing feed and feed rate, so that it is necessary to introduce an amount that can contain the required parameters in order to analyze the entire dressing process.

3. Determining roller feed speed based on interference angle sigma

When the diamond roller dresses the grinding wheel, the deformation and the crushing degree of the grinding material of the grinding wheel are related to the depth of the diamond cutting into the dressing surface, but the grinding material cannot be used as a comprehensive dressing parameter to measure the dressing condition. A physical quantity including a desired parameter is required as a comprehensive index, and therefore, the interference angle of the diamond wheel with the grinding wheel is used as a comprehensive parameter. The interference angle sigma is the angle between the diamond roller's path of motion relative to the grinding wheel and the peripheral surface of the grinding wheel, i.e.

According to experience, the range of the interference angle is controlled in order to ensure the stability of the surface quality of the ground workpieceBetween c and d. In the formula (13), v_frdRepresenting the radial feeding speed of the diamond roller; v. of_RRepresenting the surface linear velocity of the grinding wheel during dressing; v. of_rIndicating the linear speed of the roller surface during dressing. Wherein

In the formula (14), a_dIndicates the dressing feed amount, d_sThe wheel diameter is indicated. Namely, it is

Since the grinding wheel spindle speed, i.e. the grinding wheel speed n, can be determined in the 3.1 part_RThe feeding speed of the diamond roller can be expressed as

v_frd＝tanσ×2πn_R(r-nR) (16)

For specific reference, fig. 7 is referred to.

The size of the interference angle determines the cutting attitude of the diamond roller during dressing. The interference angle is small, the deformation of the abrasive particles is large, the crushing is less, more planes appear at the tops of the abrasive particles of the grinding wheel, and therefore the dressing force can be reduced. Conversely, the larger the interference angle, the greater the dressing force.

Second, establishment of mathematical model and parameter optimization

In grinding, the grinding force is increased, and the workpiece is easily burned, but the grinding force is too small, and the surface roughness of the workpiece is increased. Since it is difficult to measure the grinding force during machining but the grinding power can be measured to indirectly know the magnitude of the grinding force, the relationship between the grinding force and the grinding power is established below

Wherein k is a grinding force coefficient, F is a grinding force, the unit is N, P is grinding power, the unit is W, t is time, the unit is s, v is grinding speed, the unit is m/s, and the grinding speed is a known quantity which is not considered at this time.

And after the machining is finished, checking the workpiece, observing whether the workpiece meets the quality requirement, and if the workpiece does not meet the quality requirement, providing corresponding optimization measures for the generated problems. And if vibration lines are generated on the surface of the workpiece or the measured grinding force is larger, the rotating speed of the main shaft is selected again. According to the formula (5), finding out the frequency which enables k to be minimum in the corresponding range, and if a quality problem occurs, considering the corresponding main shaft frequency which enables the k value to be slightly larger, and carrying out next processing; if the surface of the workpiece has the problem of burn or roughness, the specification of a grinding wheel or a roller needs to be reselected according to the formula (12) to change the dressing speed ratio, and the dressing speed ratio is always in the range of a-b according to empirical values in the changing process; if there is a problem with appearance or roundness, the feed rate is optimized. 3.3 above, the range of the interference angle is controlled between c and d, an interference angle is reselected in the range, and the optimized feeding speed is obtained and then the machining is carried out in the formula (17). Therefore, according to different quality problems, the corresponding finishing parameters are optimized, so that the surface quality of the workpiece is continuously improved in the optimization, and the requirements are finally met. The parameter determination and optimization process diagram is shown in fig. 8.