阅读说明：本技术 各类金属家具表面自泳工艺 (Surface autophoresis process for various metal furniture ) 是由 缪贞 于 2019-11-18 设计创作，主要内容包括：本发明公开了一种各类金属家具表面自泳工艺,包括如下步骤：工件清洗→自泳槽中自泳→烘烤固化；其中,自泳槽中自泳工艺中,自泳槽中自泳液的组成原料均为水性原料,包含丙烯酸、固态粉、稳定剂、消泡剂,在沉积时,在槽液中加入自动沉积的化学反应材料,自泳时,将工件浸渍于自泳槽中,化学反应材料腐蚀工件表面,其中部分溶解的Fe离子和固态粉反应,形成固态粉析出而沉积于金属工件表面形成湿膜,然后最终通过烘烤固化工艺让湿膜充分烘干,形成固化膜。本发明的自泳工艺处理的各类金属家具表面盐雾试验效果好,抗生锈能力强,抗冲击力好,大大延长了产品的使用寿命,并在处理过程中环保性好,能耗低,值得推广。(The invention discloses a surface autophoresis process for various metal furniture, which comprises the following steps: cleaning workpieces → autophoresis in an autophoresis tank → baking and curing; in the autophoresis process in the autophoresis tank, all the raw materials of autophoresis liquid in the autophoresis tank are water-based raw materials and comprise acrylic acid, solid powder, a stabilizer and a defoaming agent, during deposition, a chemical reaction material which is automatically deposited is added into the tank liquid, during autophoresis, a workpiece is immersed in the autophoresis tank, the chemical reaction material corrodes the surface of the workpiece, partially dissolved Fe ions in the chemical reaction material react with the solid powder to form solid powder which is separated out and deposited on the surface of the metal workpiece to form a wet film, and finally the wet film is fully dried through a baking and curing process to form a cured film. The surface salt spray test of various metal furniture treated by the autophoresis process has good effect, strong anti-rust capability and good impact resistance, greatly prolongs the service life of the product, has good environmental protection property and low energy consumption in the treatment process, and is worthy of popularization.)

1. The autophoresis process for the surfaces of various metal furniture is characterized by comprising the following steps: cleaning workpieces → autophoresis in an autophoresis tank → baking and curing; in the autophoresis process in the autophoresis tank, all the raw materials of autophoresis liquid in the autophoresis tank are water-based raw materials and comprise acrylic acid, solid powder, a stabilizer and a defoaming agent, during deposition, a chemical reaction material which is automatically deposited is added into the tank liquid, during autophoresis, a workpiece is immersed in the autophoresis tank, the chemical reaction material corrodes the surface of the workpiece, partially dissolved Fe ions in the chemical reaction material react with the solid powder to form solid powder which is separated out and deposited on the surface of the metal workpiece to form a wet film, and finally the wet film is fully dried through a baking and curing process to form a cured film.

2. The various metal furniture surface autophoresis processes of claim 1, wherein the autophoresis liquid temperature in the autophoresis bath is constant at 19-21 ℃.

3. The autophoresis process for surfaces of various metal furniture as claimed in claim 1, wherein in the electrophoresis tank, the stirring motor is controlled to stir at a rotation speed of 100-.

4. The autophoresis process for surfaces of various metal furniture according to claim 1, characterized in that the film forming thickness of the wet film is controlled to be 2-30 μm according to requirements of use scenes and anti-rust grades of the metal furniture, and the deposition time of the autophoresis bath is 1-6 min.

5. The autophoresis process for surfaces of various types of metal furniture according to claim 1, characterized in that the concentration of bath solution in the autophoresis bath is 5-15%.

6. The autophoresis process for surfaces of various metal furniture as claimed in claim 1, wherein in the baking and curing process, the baking and curing temperature is controlled to be 110-120 ℃.

7. The autophoresis process for surfaces of various metal furniture as claimed in claim 6, wherein in the baking and curing process, the baking temperature is controlled to be 120 ℃ and the baking time is controlled to be 5 min.

8. The autophoresis process for surfaces of various types of metal furniture according to claim 1, characterized in that the raw materials for the autophoresis liquid include solid powder, stabilizer and defoamer which are all in the nanometer scale.

9. The metal furniture surface autophoresis process of claim 1, wherein the chemically reactive material comprises FeF, HF, HO.

Technical Field

The invention belongs to a metal surface treatment process, and particularly relates to a surface autophoresis process for various metal furniture.

Background

In the prior art, people have higher and higher requirements on home quality, more and more strict conditions are required, the household furniture is attractive and practical, and more environment-friendly, and for indoor and outdoor metal furniture, the conventional treatment method is divided into two types, one type is traditional phosphating treatment, phosphating is a process for forming a phosphate chemical conversion film through chemical and electrochemical reaction, the formed phosphate conversion film is called a phosphating film and mainly provides protection for the metal surface, the metal surface is prevented from being corroded to a certain extent, the phosphating method is used for priming before coating and improving the adhesive force and the corrosion resistance of a paint film layer, the general film thickness is 2-3 mu m, but the process can generate a large amount of waste water and waste residues, contains phosphorus components, and the environmental protection is strictly resisted at present and is not allowed to be used. The other is phosphorus-free vitrification or silane surface treatment, and has the following advantages compared with the traditional phosphorization: no harmful heavy metal ions, no phosphorus, no need of heating, less treatment steps, and is an environment-friendly treatment mode at present. However, the process is unstable, the corrosion resistance of the metal surface is poor, the rust phenomenon can be generated on the inner wall of various metal furniture particularly, the adhesion of the painted paint film layer is not good as that of the traditional phosphating treatment, the product quality is influenced, and the claims are caused after the painting process is used by various metal furniture factories, so that the two traditional processes can not meet the corresponding requirements, and each metal furniture factory hopes to find a better method to obtain a better effect.

Disclosure of Invention

The invention aims to solve the technical problem of providing a surface autophoresis process for various metal furniture.

The invention is realized by the following technical scheme:

the autophoresis process for the surfaces of various metal furniture comprises the following steps: cleaning workpieces → autophoresis in an autophoresis tank → baking and curing; in the autophoresis process in the autophoresis tank, all the raw materials of autophoresis liquid in the autophoresis tank are water-based raw materials and comprise acrylic acid, solid powder, a stabilizer and a defoaming agent, during deposition, a chemical reaction material which is automatically deposited is added into the tank liquid, during autophoresis, a workpiece is immersed in the autophoresis tank, the chemical reaction material corrodes the surface of the workpiece, partially dissolved Fe ions in the chemical reaction material react with the solid powder to form solid powder which is separated out and deposited on the surface of the metal workpiece to form a wet film, and finally the wet film is fully dried through a baking and curing process to form a cured film.

Preferably, the process specifically comprises the following steps: workpiece hanging → spraying pre-degreasing → soaking cleaning → soaking degreasing → spraying cleaning → soaking ultrasonic cleaning → autophoresis in autophoresis tank → spraying water cleaning → baking → surface electrostatic powder spraying → baking solidification → cooling → workpiece blanking.

Preferably, the temperature of the autophoretic liquid in the autophoretic tank is kept constant at 19-21 ℃ in order to achieve the autophoretic effect, and the reaction effect between the macromolecular acrylic acid in the autophoretic liquid and the metal surface is best at the controlled temperature.

Preferably, in the electrophoresis tank, the stirring motor is controlled to stir at the rotating speed of 100-300 revolutions per minute, so that the solid powder in the autophoretic liquid is kept uniform.

Preferably, the film thickness of the wet film is controlled to be 2-30 μm and the deposition time of the autophoresis bath is controlled to be 1-6min according to the use scene of metal furniture and the anti-rust grade requirement. The larger the deposition time, the thicker the film thickness, the stronger the rust resistance, and at the same time, the film thickness increases, and the cost also increases.

Preferably, the concentration of the bath solution in the autophoretic bath is 5-15%.

Preferably, in the baking curing process, the baking curing temperature is controlled to be 110-120 ℃.

Preferably, in the baking and curing process, the baking temperature is controlled to be 120 ℃, and the baking time is 5 min.

Preferably, in the raw materials for forming the autophoretic liquid, the solid powder, the stabilizer and the defoaming agent are all nano-scale.

Preferably, the chemically reactive material comprises FeF 3, HF, H2O 2.

The invention has the beneficial effects that:

the salt spray test effect of various metal furniture surfaces treated by the autophoretic process is good, the rust resistance is strong, the impact resistance of a paint film is equivalent to or even better than that of the traditional scale treatment, the impact resistance of the paint film is greatly superior to that of a silane and ceramic treatment process, the service life of the product is greatly prolonged, the environmental protection property is good in the treatment process, the national environmental protection requirement is met, the energy consumption is low, the promotion is worth, and the salt spray test method has the following advantages:

(1) water is used as a dispersing agent, and the self-electrophoresis agent does not contain an organic solvent, belongs to a safe and environment-friendly self-electrophoresis agent, and has no VOC;

(2) the coating process is stable, the binding force with the workpiece is strong, and the management is more convenient;

(3) the film is coated by an immersion method, the coating is uniform, no dead angle exists, the permeability is strong, the corrosion resistance is better, and the method is particularly suitable for treating the pipe metal furniture;

(4) the process is energy-saving and environment-friendly, has no phosphorus, heavy metal and less slag, and reduces the influence on the environment.

Drawings

For ease of illustration, the invention is described in detail by the following specific examples and figures.

FIG. 1 shows the results of a paint film adhesion test in examples of the present invention.

Detailed Description

The autophoresis process for the surfaces of various metal furniture comprises the following steps: workpiece hanging → spraying pre-degreasing → soaking cleaning → soaking degreasing → spraying cleaning → soaking ultrasonic cleaning → autophoresis in autophoresis tank → spraying water cleaning → baking → surface electrostatic powder spraying → baking solidification → cooling → workpiece blanking; in the autophoresis process in the autophoresis tank, the composition raw materials of autophoresis liquid in the autophoresis tank are water-based raw materials and comprise high-molecular acrylic acid, solid powder, a stabilizer and a defoaming agent, during deposition, a chemical reaction material which is automatically deposited is added into the tank liquid, during autophoresis, a workpiece is immersed in the autophoresis tank, the chemical reaction material corrodes the surface of the workpiece, partially dissolved Fe ions in the chemical reaction material react with the solid powder to form solid powder which is separated out and deposited on the surface of the metal workpiece to form a wet film, and finally the wet film is fully dried through a baking and curing process to form a cured film.

In order to achieve the autophoresis effect, the temperature of the autophoresis liquid in the autophoresis groove is constant at 19-21 ℃, and under the control temperature, the reaction effect of macromolecular acrylic acid in the autophoresis liquid and the metal surface is best.

In the electrophoresis tank, the stirring motor is controlled to stir at the rotating speed of 100-.

According to the use scene of metal furniture and the anti-rust grade requirement, the film forming thickness of the wet film is controlled to be 2-30 mu m according to needs, and the deposition time of the autophoresis tank is 1-6 min. The larger the deposition time, the thicker the film thickness, the stronger the rust resistance, and at the same time, the film thickness increases, and the cost also increases. In this embodiment, iron furniture is used.

The concentration of the tank liquor in the autophoresis tank is 5-15%.

In the baking and curing process, the baking and curing temperature is controlled to be 110-120 ℃.

In this embodiment, in the baking and curing process, the baking temperature is controlled to 120 ℃ and the baking time is 5 min.

In the raw materials for forming the autophoretic liquid, the solid powder, the stabilizer and the defoaming agent are all nano-scale.

The chemically reactive material comprises FeF₃、HF、H 2O 2。

Effect verification:

1. paint film thickness and salt spray test:

sample piece: iron furniture and an autophoresis process;

testing equipment: a paint film thickness gauge and a salt spray test box;

salt spray test conditions: 5% sodium chloride solution, PH 7, 35 ℃ experimental temperature, 47 ℃ saturation temperature, test results are shown in table 1:

TABLE 1

Test items	Sample 1 (autophoresis 30S)	Sample 2 (autophoresis 40S)	Sample 3 (autophoresis 60S)
				Thickness measurement	Not measured out	Not measured out	2-4um
Salt spray test	2 hours and 51 minutes	5 hours and 42 minutes	11 hours and 43 minutes

From the above, 3 test sample pieces are subjected to salt spray test, the time for rusting on the surface is longer than 2.5 hours, the salt spray test requirements are met, the thickness of the 3 sample pieces subjected to autophoresis 60S can be measured, and the salt spray test result is also obviously better.

2. And (3) testing the adhesive force of the paint film by using a paint film impact instrument:

as shown in fig. 1, the sample: the left part is the workpiece after traditional phosphating treatment, the right part is the workpiece after iron furniture and autophoresis process treatment, and the result is shown in figure 1,

the comparison shows that the iron plate film layer after autophoresis treatment is not damaged, the impact resistance is good, and the same good adhesive force of the workpiece after traditional phosphating treatment can be achieved.

The salt spray test effect of various metal furniture surfaces treated by the autophoretic process is good, the rust resistance is strong, the impact resistance of a paint film is equivalent to or even better than that of the traditional scale treatment, the impact resistance of the paint film is greatly superior to that of a silane and ceramic treatment process, the service life of the product is greatly prolonged, the environmental protection property is good in the treatment process, the national environmental protection requirement is met, the energy consumption is low, the promotion is worth, and the salt spray test method has the following advantages:

(1) water is used as a dispersing agent, and the self-electrophoresis agent does not contain an organic solvent, belongs to a safe and environment-friendly self-electrophoresis agent, and has no VOC;

(2) the coating process is stable, the binding force with the workpiece is strong, and the management is more convenient;

(3) the film is coated by an immersion method, the coating is uniform, no dead angle exists, the permeability is strong, the corrosion resistance is better, and the method is particularly suitable for treating the pipe metal furniture;

(4) the process is energy-saving and environment-friendly, has no phosphorus, heavy metal and less slag, and reduces the influence on the environment.

The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.