Novel overpressure equipment
阅读说明:本技术 一种新型超压设备 (Novel overpressure equipment ) 是由 肖海 林晓峰 于 2020-06-12 设计创作,主要内容包括:本发明公开了一种新型超压设备,包括电器控制箱和多个超压通道,每个超压通道包括压力控制箱、接口安装架和若干弹簧体安装接口,压力控制箱内设置有依次连接的电器比例阀、压力输出指示表、电磁阀、增压装置和单向阀,单向阀后的管路连接卸压阀、数字压力表,且还分别连接若干弹簧体安装接口上的压力连接柱;纯净压缩空气源通过调压气源减压器、气源处理器后分别通向多个超压通道的压力控制箱;接口安装架包括多层安装板,每层安装板上排列安装有多个弹簧体安装接口,弹簧体安装接口上安装被超压压力表的弹簧体;本发明在一台设备上实现压力表的多种量程,多种接口,多种规格测量,且能够快速便捷的实现压力表的超压工艺。(The invention discloses novel overpressure equipment which comprises an electric appliance control box and a plurality of overpressure channels, wherein each overpressure channel comprises a pressure control box, an interface mounting frame and a plurality of spring body mounting interfaces, an electric appliance proportional valve, a pressure output indicator, an electromagnetic valve, a pressurizing device and a one-way valve which are connected in sequence are arranged in the pressure control box, and a pipeline behind the one-way valve is connected with a pressure relief valve and a digital pressure gauge and is also respectively connected with pressure connecting columns on the spring body mounting interfaces; the pure compressed air source passes through the pressure regulating air source pressure reducer and the air source processor and then is respectively communicated with the pressure control boxes of the overpressure channels; the interface mounting rack comprises a plurality of layers of mounting plates, a plurality of spring body mounting interfaces are arranged on each layer of mounting plate, and spring bodies of an overpressure pressure gauge are mounted on the spring body mounting interfaces; the invention realizes the measurement of multiple measuring ranges, multiple interfaces and multiple specifications of the pressure gauge on one device, and can quickly and conveniently realize the overpressure process of the pressure gauge.)
1. A novel overpressure device, characterized in that: the pressure control box is characterized by comprising an electric appliance control box and a plurality of independently arranged overpressure channels, wherein the electric appliance control box is used for controlling overpressure work of the overpressure channels, each overpressure channel comprises a pressure control box, an interface mounting frame and a plurality of spring body mounting interfaces, the interface mounting frame is arranged at the top of the pressure control box, an electric appliance proportional valve, a pressure output indicator, an electromagnetic valve, a supercharging device and a one-way valve are sequentially connected in the pressure control box, and a pipeline behind the one-way valve is connected with a pressure relief valve and a digital pressure gauge and is also respectively connected with pressure connecting columns on the spring body mounting interfaces; a pure compressed air source passes through a pressure regulating air source pressure reducer and an air source processor and then is respectively communicated to a plurality of pressure control boxes of overpressure channels, and is firstly communicated to the electric appliance proportional valve;
the interface mounting frame comprises a plurality of layers of mounting plates, a plurality of spring body mounting interfaces are arranged on each layer of mounting plates, and spring bodies of overpressure pressure gauges are mounted on the spring body mounting interfaces.
2. A novel overpressure device, according to claim 1, characterized by: the bottom of the electric appliance control box and the bottom of the pressure control box are both provided with a horseshoe wheel assembly.
3. A novel overpressure device, according to claim 1, characterized by: and the electric appliance control box is provided with alarm lamp assemblies which are respectively connected with the overpressure channels.
4. A novel overpressure device, according to claim 1, characterized by: and a touch screen is arranged on the electric appliance control box.
5. A novel overpressure device, according to claim 1, characterized by: the interface mounting bracket including set up in the aluminium alloy curb plate of pressure control box top both sides with install the multilayer between two aluminium alloy curb plates the mounting panel, the spring body installation interface is fixed in through the bolt on the mounting panel.
6. A novel overpressure device, according to claim 1, characterized by: the spring body mounting interface comprises a quick pressing device, a quick connector base, a sealing slide block assembly and a replaceable die;
the rapid pressing device comprises a fixing seat, two straight connecting rods, two L-shaped driving handles and a driving shaft, wherein the fixing seat comprises a connecting plate at the top and a connecting column with a through hole at the bottom, a strip-shaped slideway communicated with the through hole is formed in the connecting plate, the two straight connecting rods are respectively arranged at two sides of the connecting plate, the top end of the driving shaft penetrates through the through hole to extend into the strip-shaped slideway and is hinged with the bottom ends of the two straight connecting rods through a first pin shaft, the L-shaped driving handle comprises a vertically arranged hinge block and a horizontally arranged handle, the hinge block comprises two hinge plates which are arranged in a separated mode, the top end of the connecting plate is positioned between the two hinge plates, the top ends of the two hinge plates are hinged with the connecting plate through a second pin shaft, and the outer sides of the bottom ends of, the top ends of the two straight connecting rods are respectively hinged with the two connecting plates through one pin shaft III;
the quick connector base comprises a vertically arranged mounting plate and a transversely arranged connecting plate arranged at the top of the mounting plate, the connecting column is connected with the connecting plate, the sealing slide block assembly comprises a connecting part, a sealing slide block connecting seat, a sealing gasket and a pressure connecting column, the sealing slide block connecting seat is connected with the driving shaft through the connecting part, one side of the sealing slide block connecting seat is connected with the pressure connecting column, the inner cavity of the pressure connecting column is communicated with the inner cavity of the sealing slide block connecting seat, the mounting plate is provided with a guide hole, the pressure connecting column is in sliding connection with the guide hole, and the sealing gasket is arranged at the bottom of the sealing slide block connecting seat;
the replaceable die is installed on the mounting plate, a limiting groove matched with the connecting end of the spring body is formed in the replaceable die, and the connecting end of the spring body is clamped in the limiting groove and is vertically opposite to the sealing slide block connecting seat.
7. The spring body mounting interface of claim 1, wherein: the connecting plate is provided with a mounting hole, the bottom end of the connecting column penetrates through the mounting hole, a shoulder clamped on the top end face of the connecting plate is arranged on the connecting column, the bottom end of the connecting column is provided with a fixing thread, and a fixing nut is screwed on the bottom end of the connecting column and abuts against the bottom end face of the connecting plate.
8. A novel overpressure device, according to claim 1, characterized by: the connecting part comprises a nut and a screw rod arranged at the top of the nut, the screw rod is in threaded connection with the inside of the driving shaft, and the nut is in threaded connection with the sealing slide block connecting seat.
9. A novel overpressure device, according to claim 1, characterized by: the sealing gasket is a fully-encapsulated metal sealing gasket.
10. A novel overpressure device, according to claim 1, characterized by: the spring body comprises a joint, a linear plate and a Bourdon tube, the Bourdon tube is arranged at the bottom end of the joint, the linear plate is arranged on one side of the bottom end of the joint, and the linear plate covers the outer part of the limiting groove when the joint is embedded into the limiting groove of the replaceable die; the replaceable die is mounted on the mounting plate through a positioning pin.
Technical Field
The invention relates to the technical field of overpressure processes, in particular to novel overpressure equipment.
Background
Overpressure: the pressure value that indicates control input pressure surpasss pressure instrument full scale, the main objective is that the test manometer service pressure does not leak the blasting when reaching the extreme value, is one of manometer production processes, and general manufacturer satisfies: 130% for 30 minutes.
The existing overpressure equipment has the technical problems that the control of overpressure pressure is inaccurate, the actual pressure is not controlled in place or is too large, and the phenomenon of sparking is easily caused by generally using an electric contact as a control device.
The range of the overpressure range is small, generally below 5 specifications, and the efficiency is low in batch production.
The number of interfaces is small, generally 40 or less interfaces, and the efficiency in mass production is low.
The prior equipment needs to screw the thread of the pressure gauge on the threaded interface of the equipment, so the operation is inconvenient, and semi-finished products are easy to damage during batch production.
The equipment volume is great, occupies area.
Manual timing or timing in a traditional relay contactor mode easily causes adjustment change during operation of workers, and quality control of an overpressure process of a product cannot be guaranteed.
The overpressure pressure value is calculated manually according to the full range of the pressure gauge, then the pressure control device of the pressure electric contact is adjusted manually, and then overpressure is started. The operation is complicated and easy to make mistakes.
The interface screw thread is single, and is restricted during the use, and is inconvenient during the change.
In summary, the existing pressure gauge overpressure equipment generally has the defects that the time on an overpressure process is manually kept or is simply controlled by a traditional relay contactor circuit, the stability is insufficient, the overpressure process time is insufficient or excessive easily, batch damage or too small pressure does not meet the production process requirement due to pressure overshoot is easily caused, multiple ranges of pressure, multiple interfaces and multiple specifications of rapid and convenient overpressure processes cannot be realized on one equipment, the production efficiency is low in unit time, and the existing pressure gauge overpressure equipment becomes a bottleneck process in pressure gauge production and the like.
Disclosure of Invention
The invention aims to provide novel overpressure equipment, which aims to solve the problems in the prior art, realize measurement of multiple measuring ranges, multiple interfaces and multiple specifications of a pressure gauge on one equipment, and can quickly and conveniently realize an overpressure process of the pressure gauge.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides novel overpressure equipment which comprises an electric appliance control box and a plurality of independently arranged overpressure channels, wherein the electric appliance control box is used for controlling overpressure work of the overpressure channels, each overpressure channel comprises a pressure control box, an interface mounting frame and a plurality of spring body mounting interfaces, the interface mounting frame is arranged at the top of the pressure control box, an electric appliance proportional valve, a pressure output indicator, an electromagnetic valve, a pressurizing device and a one-way valve are sequentially connected in the pressure control box, and a pipeline behind the one-way valve is connected with a pressure relief valve and a digital pressure gauge and is also respectively connected with pressure connecting columns on the spring body mounting interfaces; a pure compressed air source passes through a pressure regulating air source pressure reducer and an air source processor and then is respectively communicated to a plurality of pressure control boxes of overpressure channels, and is firstly communicated to the electric appliance proportional valve;
the interface mounting frame comprises a plurality of layers of mounting plates, a plurality of spring body mounting interfaces are arranged on each layer of mounting plates, and spring bodies of overpressure pressure gauges are mounted on the spring body mounting interfaces.
Preferably, the bottom of the electric appliance control box and the bottom of the pressure control box are both provided with a horse caster assembly.
Preferably, the electrical appliance control box is provided with alarm lamp assemblies respectively connected with the overpressure channels.
Preferably, a touch screen is arranged on the electric appliance control box.
Preferably, the interface mounting bracket including set up in the aluminium alloy curb plate of pressure control box top both sides with install the multilayer between two aluminium alloy curb plates the mounting panel, spring body installation interface passes through the bolt fastening in on the mounting panel.
Preferably, the spring body mounting interface comprises a quick compression device, a quick connector base, a sealing slide assembly and a replaceable die;
the rapid pressing device comprises a fixing seat, two straight connecting rods, two L-shaped driving handles and a driving shaft, wherein the fixing seat comprises a connecting plate at the top and a connecting column with a through hole at the bottom, a strip-shaped slideway communicated with the through hole is formed in the connecting plate, the two straight connecting rods are respectively arranged at two sides of the connecting plate, the top end of the driving shaft penetrates through the through hole to extend into the strip-shaped slideway and is hinged with the bottom ends of the two straight connecting rods through a first pin shaft, the L-shaped driving handle comprises a vertically arranged hinge block and a horizontally arranged handle, the hinge block comprises two hinge plates which are arranged in a separated mode, the top end of the connecting plate is positioned between the two hinge plates, the top ends of the two hinge plates are hinged with the connecting plate through a second pin shaft, and the outer sides of the bottom ends of, the top ends of the two straight connecting rods are respectively hinged with the two connecting plates through one pin shaft III;
the quick connector base comprises a vertically arranged mounting plate and a transversely arranged connecting plate arranged at the top of the mounting plate, the connecting column is connected with the connecting plate, the sealing slide block assembly comprises a connecting part, a sealing slide block connecting seat, a sealing gasket and a pressure connecting column, the sealing slide block connecting seat is connected with the driving shaft through the connecting part, one side of the sealing slide block connecting seat is connected with the pressure connecting column, the inner cavity of the pressure connecting column is communicated with the inner cavity of the sealing slide block connecting seat, the mounting plate is provided with a guide hole, the pressure connecting column is in sliding connection with the guide hole, and the sealing gasket is arranged at the bottom of the sealing slide block connecting seat;
the replaceable die is installed on the mounting plate, a limiting groove matched with the connecting end of the spring body is formed in the replaceable die, and the connecting end of the spring body is clamped in the limiting groove and is vertically opposite to the sealing slide block connecting seat.
Preferably, the connecting part comprises a nut and a screw rod arranged at the top of the nut, the screw rod is in threaded connection with the inside of the driving shaft, and the nut is in threaded connection with the sealing slider connecting seat.
Preferably, the gasket is a fully encapsulated metal gasket.
Preferably, the spring body comprises a joint, a linear plate and a bourdon tube, the bourdon tube is arranged at the bottom end of the joint, the linear plate is arranged on one side of the bottom end of the joint, and the linear plate covers the outer part of the limiting groove when the joint is embedded into the limiting groove of the replaceable mold; the replaceable die is mounted on the mounting plate through a positioning pin.
Compared with the prior art, the invention has the following beneficial technical effects:
1. the novel overpressure equipment provided by the invention changes the working mode of the original old type overpressure equipment, which has the characteristics of large labor intensity, low efficiency in unit time and large occupied area. The spring body can be rapidly assembled and disassembled within 3 seconds, the mode that the number of the original springs is smaller than 40 in one step, and the springs are separately controlled by adopting a multilayer upper and lower structure on one device is changed, the total number of the springs is 100, the floor area is greatly reduced, the pressure range is wide, the coverage range is wide, the specifications of 5 or less old devices are improved to 10 specifications (0.1-6 MPa coverage), and the artificial factors of overshoot, overpressure out of place and the like are eliminated.
2. The novel overpressure equipment provided by the invention has the advantages that the overpressure time is adjustable and fixable according to the password setting of an administrator, the pressure is controlled at high precision, and the required overpressure pressure is automatically calculated according to the parameter setting after the measuring range is selected. The production efficiency per unit time is improved. The problem that the spring body is damaged in small batches due to overpressure when the original equipment controls overpressure is effectively solved.
3. According to the novel overpressure equipment provided by the invention, 2-4 high-precision digital pressure gauges can be installed on one equipment, the control system digitally, automatically and accurately controls the pressure in a bus communication mode by adopting a PLC and the high-precision digital pressure gauges, and the real-time monitoring and feedback are carried out on the overpressure pressure control. And self-diagnosis and adjustment of the control system. The operation difficulty is reduced, and the factors influencing the product quality by human participation are reduced. Ensure that the overpressure time is in place. And after the set overpressure time is finished, the operation is stopped after automatic pressure relief and alarm. The screw thread specification of Y60, Y100 applicable to overpressure working procedure is M14 x 1.5, G1/4, M20 x 1.5, G1/2 range. If use this equipment in batches can solve the superpressure process bottleneck problem in the manometer production. Improve the quality and stability of the product.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic diagram of the novel overpressure apparatus of the present invention;
FIG. 2 is a schematic diagram of the operation of the novel overpressure apparatus of the present invention;
FIG. 3 is a schematic structural view of a spring body mounting interface according to the present invention;
FIG. 4 is an exploded view of the spring body mounting interface of the present invention;
FIG. 5 is an exploded view of the quick hold down of the present invention;
FIG. 6 is a side view of the quick-release fastener of the present invention in an open position;
FIG. 7 is a side view of the quick-fastening device of the present invention in a fastened state;
FIG. 8 is a schematic structural view of a seal block assembly of the present invention;
FIG. 9 is an exploded view of the seal block assembly of the present invention;
FIG. 10 is a cross-sectional view of a seal slide assembly of the present invention;
FIG. 11 is a schematic view of the structure of the spring body of the present invention;
FIG. 12 is a diagram illustrating the effect of the Y100 spring body connected to the spring body mounting interface of the present invention;
FIG. 13 is a diagram illustrating the effect of the Y60 spring body attached to the spring body mounting interface of the present invention;
in the figure: 1-an electric appliance control box, 2-a pressure control box, 3-an interface mounting rack, 4-a spring body mounting interface, 5-an electric appliance proportional valve, 6-a pressure output indicator, 7-an electromagnetic valve, 8-a supercharging device, 9-a one-way valve, 10-a pressure relief valve, 11-a digital pressure gauge, 12-a pressure gauge with overpressure, 13-a pressure regulating gas source decompressor, 14-a gas source processor, 15-a Fuma foot wheel component, 16-an alarm lamp assembly and 17-a touch screen;
31-mounting plate, 32-aluminum section bar side plate;
41-a rapid pressing device, 411-a fixed seat, 412-a straight connecting rod, 413-an L-shaped driving handle, 414-a driving shaft, 415-a fixed nut, 416-a strip-shaped slideway, 417-a pin shaft I, 418-a pin shaft II, 419-a pin shaft III, 4131-a hinging block and 4132-a handle;
42-quick coupling base, 421-mounting plate, 422-connecting plate, 423-guiding hole;
43-sealing slide block component, 431-connecting part, 432-sealing slide block connecting seat, 433-sealing gasket, 434-pressure connecting column;
44-spring body, 441-joint, 442-line plate, 443-bourdon tube;
45-replaceable mold, 451-limiting groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide a novel overpressure device to solve the problems in the prior art.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
The novel overpressure equipment in the embodiment is shown in fig. 1 and comprises an electric
the
In this embodiment, the bottom of the
In the embodiment, the electric
In this embodiment, the
The electrical
Taking the example that the overpressure channel is provided with two paths, the working principle of the novel overpressure equipment is as follows:
as shown in fig. 2, a pure compressed air source is conveyed to an equipment pressure regulating air source pressure reducer through a pipeline for pressure regulation and then conveyed to a triple air source processor 14, the filtered pressure is divided into 2 paths which are respectively conveyed to two different control channels CH, the pressure of each path is driven by an electric signal through an electric proportional valve to realize stepless control of the pressure, the pressure is respectively observed through a pressure output indicating meter 6, the electromagnetic valve 7 is connected into a pressure increasing device 8 for providing input power source to an X end after on-off control, the pressure is output to a Y end through the pressure increasing device 8 and then is conveyed to a one-way valve 9, the one-way valve 9 receives the pressure and opens the pressure to be output to a digital pressure gauge 11 for control, then real-time monitoring feedback and self-diagnosis regulation are carried out through a control system to achieve actual requirements, and then overpressure work and automatic timing are carried out on a plurality, and after the set working time is reached, pressure is relieved through the pressure relief valves 10 of all the channels, the timing is stopped, the overpressure is finished, and the alarm is started to wait for manually taking down the overpressure body. And finishing a work flow, and circularly performing the next work.
The spring body mounting interface in this embodiment, as shown in fig. 3-11, includes a
the rapid
the quick-operation
The sealing
the
In this embodiment, the connecting plate 422 is provided with a mounting hole, the bottom end of the connecting column passes through the mounting hole, the connecting column is provided with a shoulder clamped on the top end surface of the connecting plate 422, the bottom end of the connecting column is provided with a fixing thread, and the fixing nut 415 is screwed on the bottom end of the connecting column and abuts against the bottom end surface of the connecting plate 422.
In this embodiment, the
In this embodiment, the gasket 433 is a fully encapsulated metal gasket 433.
In the embodiment, the
In this embodiment, the rapid
The working process is as follows:
taking a workpiece: after the handle 4132 of the quick
Placing a workpiece: when the
The replaceable mold 445 is a quick and easy replaceable part that is fixed to the
The spring body mounting interface can directly realize the final required effect by eliminating fussy and useless actions, directly realize the matching of an overpressure body fitting and the end face of the equipment connector, achieve the aims of simplifying the process and simply realizing the quick connection of the overpressure body and the equipment by matching one end face, and realize the universality of various threads of one device without considering the problems of the external diameter of the threads and the thread pitch.
The principle and the implementation mode of the invention are explained by applying specific examples, and the description of the above examples is only used for helping understanding the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In summary, this summary should not be construed to limit the present invention.
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