Coaxial cable for movable part
阅读说明:本技术 用于可动部的同轴电缆 (Coaxial cable for movable part ) 是由 黄得天 小林正则 塚本佳典 森山真至 于 2019-08-09 设计创作,主要内容包括:本发明提供一种用于可动部的同轴电缆,其具有适于长距离传输的电气特性且即使被施加使其减径的负荷时也难以发生断线等不良。用于可动部的同轴电缆(1)具有内部导体(2)、包覆内部导体(2)周围的绝缘体(3)、包覆绝缘体(3)周围的将胶带部件(41)卷绕成螺旋状而形成的磨损抑制层(4)、包覆磨损抑制层(4)的外周且由编织屏蔽层形成的外部导体(5)以及包覆外部导体(5)周围的护套(6),其中,磨损抑制层(4)的胶带部件(41)中面向绝缘体(3)的面以及面向外部导体(5)由氟树脂构成。(The invention provides a coaxial cable for a movable part, which has electrical characteristics suitable for long-distance transmission and is difficult to generate defects such as disconnection and the like even if a load for reducing the diameter is applied. A coaxial cable (1) for a movable part comprises an inner conductor (2), an insulator (3) covering the periphery of the inner conductor (2), a wear-inhibiting layer (4) covering the periphery of the insulator (3) and formed by winding a tape member (41) in a spiral shape, an outer conductor (5) covering the periphery of the wear-inhibiting layer (4) and formed by a braided shield layer, and a sheath (6) covering the periphery of the outer conductor (5), wherein the surface of the tape member (41) of the wear-inhibiting layer (4) facing the insulator (3) and the surface facing the outer conductor (5) are formed by a fluororesin.)
1. A coaxial cable for a movable part, comprising:
an inner conductor of the first and second conductors,
an insulator surrounding the inner conductor,
a wear-inhibiting layer formed by spirally winding a tape member around the insulator,
an outer conductor formed of a braided shield layer covering an outer periphery of the wear-suppressing layer, and
a jacket surrounding the outer conductor;
wherein, in the wear-suppressing layer, a surface of the tape member facing the insulator and a surface facing the external conductor are composed of a fluororesin.
2. The coaxial cable for a movable part according to claim 1, wherein in the wear-suppressing layer, the tape member is wound in an overlapping manner such that a part of the tape member in a width direction overlaps with each other, and the tape members overlapping with each other are movable with each other.
3. The coaxial cable for a movable part according to claim 1 or 2, wherein in the wear suppressing layer, a friction coefficient of a surface of the tape member is lower than a friction coefficient of a surface of the insulator.
4. The coaxial cable for a movable part according to any one of claims 1 to 3, wherein the insulator comprises:
a non-filled extruded layer disposed at an outer periphery of the inner conductor,
a foam layer non-adhesively disposed about the outer periphery of the non-filled extruded layer,
a non-foamed layer adhesively disposed on the periphery of the foamed layer;
the inner conductor and the non-filled extruded layer are capable of moving independently of each other.
5. The coaxial cable for a movable part according to any one of claims 1 to 4, wherein an air layer is formed between the outer conductor and the wear-suppressing layer at a part in a circumferential direction.
6. The coaxial cable for a movable part according to any one of claims 1 to 5, wherein the outer conductor is constituted by a multilayer lamination of braided shield layers, and a braid angle of a braided shield layer disposed innermost in a radial direction is smaller than a braid angle of a braided shield layer disposed outside thereof with respect to the braided shield layer.
7. The coaxial cable for a movable part according to any one of claims 1 to 6, wherein the outer conductor is formed of a braided shield layer braided from a bare metal wire having a tensile strength of 340MPa or more and an elongation of 5% or more.
8. The coaxial cable for a movable part according to claim 7, wherein the metal bare wire used in the outer conductor is formed of a tin-plated copper alloy.
9. The coaxial cable for a movable part according to claim 7 or 8, wherein the bare metal wire used in the outer conductor is coated with a lubricant.
10. The coaxial cable for a movable part according to any one of claims 1 to 9, wherein the conductor cross-sectional area of the inner conductor is 0.75mm2The above.
11. The coaxial cable for a movable part according to any one of claims 1 to 10, wherein the inner conductor is formed by twisting a plurality of metal bare wires to obtain a sub-strand, and further twisting a plurality of the sub-strands to obtain a composite strand.
Technical Field
The present invention relates to a coaxial cable for a movable portion.
Background
In recent years, as a measure for improving productivity, the market for human-cooperative robots and small-sized articulated robots is expanding. As the robot cable used in such a robot, a cable for a movable part wired to the movable part of the robot and a cable for a fixed part connecting the robot and the control device are used. Examples of the cable for the movable portion include a coaxial cable for the movable portion, which transmits a high-speed signal from a camera or the like.
As a conventional coaxial cable used for a movable portion, there is
Disclosure of Invention
Problems to be solved by the invention
In recent years, robots and the like having a wide movable range (moving range) have been put to practical use, and as a coaxial cable used for a movable part, it is also required to be capable of transmitting over a long distance of several tens of meters or more (for example, about 5 to 80 m). In order to reduce the amount of attenuation at the time of long-distance transmission, it is necessary to increase the cross-sectional area of the conductor, but when the cross-sectional area of the conductor is increased, the outer diameter of the coaxial cable for the movable portion is also increased.
When the outer diameter of the coaxial cable for the movable portion is increased, the coaxial cable for the movable portion is difficult to freely move in a limited wiring space, and a load for reducing the diameter (しごく) of the coaxial cable for the movable portion is likely to act on the coaxial cable when the robot or the like is moved. When a load for reducing the diameter of the coaxial cable used for the movable portion is applied, lateral pressure friction is generated between the braided shield layer used for the outer conductor and the insulator, the insulator is worn away locally, and there is a risk of deterioration in characteristics, short-circuiting or disconnection between the inner conductor and the outer conductor, and other problems.
Accordingly, an object of the present invention is to provide a coaxial cable for a movable portion, which has electrical characteristics suitable for long-distance transmission and in which a failure such as disconnection is less likely to occur even when a load for reducing the diameter is applied.
Means for solving the problems
The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a coaxial cable for a movable part, which includes an inner conductor, an insulator covering the inner conductor, a wear-inhibiting layer formed by winding a tape member in a spiral shape around the insulator, an outer conductor covering the outer periphery of the wear-inhibiting layer and formed of a braided shield layer, and a sheath covering the outer conductor, wherein a surface of the tape member facing the insulator and a surface facing the outer conductor in the wear-inhibiting layer are formed of a fluororesin.
Effects of the invention
According to the present invention, it is possible to provide a coaxial cable for a movable portion, which has electrical characteristics suitable for long-distance transmission and in which a failure such as disconnection is unlikely to occur even when a load for reducing the diameter is applied.
Drawings
Fig. 1 is a view showing a coaxial cable for a movable part according to an embodiment of the present invention, in which (a) is a cross-sectional view showing a cross-section perpendicular to a length direction of the cable, and (b) is an enlarged view of a portion a thereof.
In fig. 2, (a) is a perspective view of the tape member, and (b) to (d) are cross-sectional views of the tape member.
Fig. 3 is a diagram illustrating a bending test.
Fig. 4 is a diagram illustrating a twist test.
Fig. 5 is a diagram illustrating a U-bend test.
Fig. 6 is a diagram illustrating a reducing test.
Description of the reference numerals
1 … coaxial cable for movable part, 2 … inner conductor, 3 … insulator, 31 … non-filled extrusion layer, 32 … foamed layer, 33 … non-foamed layer, 4 … abrasion suppression layer, 41 … tape member, 5 … outer conductor, 51 … inner braided shield layer, 52 … outer braided shield layer, 6 … sheath, 7 … air layer.
Detailed Description
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
Fig. 1 is a diagram showing a coaxial cable for a movable part according to the present embodiment, in which (a) is a cross-sectional view showing a cross section perpendicular to a length direction of the cable, and (b) is an enlarged view of a portion a thereof.
As shown in fig. 1(a) and (b), the
(inner conductor 2)
The inner conductor 2 is formed of a composite twisted wire obtained by twisting a plurality of bare metal wires made of copper or the like to obtain a sub-twisted wire, and further twisting a plurality of sub-twisted wires. The sub-strands are formed by collectively twisting a plurality of bare metal wires, and the inner conductor 2 is formed by concentrically twisting a plurality of sub-strands. The composite twist of the inner conductor 2 can improve the flexibility of the
In order to obtain sufficient bending resistance and twisting resistance, a material having an elongation strength of 220MPa or more and an elongation of 5% or more is used as the bare metal wire used for the inner conductor 2. In addition, in order to suppress the attenuation amount at the time of long-distance transmission, the conductor cross-sectional area of the inner conductor 2 may be made 0.75mm2The above. In the present embodiment, for example, as the bare metal wire used for the inner conductor 2, a tinned annealed copper wire having a bare wire diameter of 0.08mm is used, and a sub-strand obtained by twisting 30 tinned annealed copper wires is concentrically twisted by 7 pieces to form the inner conductor 2. The outer diameter of the inner conductor 2 at this time was approximately 1.41mm, and the conductor cross-sectional area was approximately 1.04mm2。
(insulator 3)
The insulator 3 is formed to cover the periphery of the inner conductor 2. As the insulator 3, a material having a low dielectric constant is preferably used in order to improve transmission characteristics of a high-frequency signal (more specifically, to make it difficult to attenuate a high-frequency signal having a bandwidth of, for example, 10MHz to 6GHz when the signal is transmitted over a long distance). In the present embodiment, a material having a 3-layer structure, that is,: a non-filled extruded layer 31 provided on the outer periphery of the inner conductor 2, a foamed layer 32 provided non-adhesively to the outer periphery of the non-filled extruded layer 31, and a non-foamed layer 33 provided adhesively to the outer periphery of the foamed layer 32.
The non-filled extruded layer 31 is formed by using a non-foamed resin material of a low dielectric constant and extruding through a tube. The non-filled extruded layer 31 is formed by tube extrusion, whereby the resin material does not enter between the metal bare wires of the inner conductor 2 when the non-filled extruded layer 31 is formed, and a gap is partially generated between the inner conductor 2 and the non-filled extruded layer 31. Thereby, the inner conductor 2 can be moved independently of the unfilled extruded layer 31, and the bending resistance and the twisting resistance can be further improved. As the non-filled extruded layer 31, a fluororesin material formed of, for example, FEP (tetrafluoroethylene-hexafluoropropylene copolymer), PFA (tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer), or the like can be used. In this embodiment, a non-filled extruded layer 31 made of FEP and having a thickness of 0.3mm may be formed.
The foamed layer 32 is a low dielectric constant layer ensuring good electrical characteristics at high frequencies, and is made of a foamed insulating resin material. The foaming degree of the foamed layer 32 may be 30% or more and 70% or less. This is because when the degree of foaming of the foamed layer 32 is less than 30%, the dielectric constant increases and the long-distance transmission characteristics of the high-frequency signal deteriorate, and when the degree of foaming exceeds 70%, the foamed layer 32 becomes too soft and easily crushed by an external force at the time of bending or the like, and the transmission characteristics of the high-frequency signal deteriorate. The foamed layer 32 is formed of a resin material having a lower melting point than the resin material used for the non-filled extruded layer 31, and is formed so as to be non-adhesive with the non-filled extruded layer 31. Thus, when the
The non-foamed layer 33 is a layer for protecting the foamed layer 32, and is formed by inflation extrusion using the same resin material as the foamed layer 32. The non-foamed layer 33 is formed by inflation extrusion, whereby foamed cells appearing on the surface of the foamed layer 32 are filled, and the non-foamed layer 33 is bonded to the foamed layer 32. As the non-foamed layer 33, a resin material containing a non-foamed insulating resin having an elongation of 300% or more, a tensile strength of 15MPa or more, and a dielectric constant of 2.5 or less can be used. By increasing the elongation percentage and tensile strength of the non-foamed layer 33 as the load in bending the
(wear-inhibiting layer 4)
The abrasion suppression layer 4 is formed by spirally winding a tape member 41 made of a fluororesin tape around the insulator 3. For example, it is conceivable to provide the wear-inhibiting layer 4 by extrusion molding, but in this case, the wear-inhibiting layer 4 is cylindrical and extremely hard, and is hard to bend, resulting in a decrease in flexibility of the
According to the
The wear-resistant layer 4 is preferably smooth in surface (having a coefficient of friction lower than that of the insulator 3) so that the outer conductor 5 can slide relative to the wear-resistant layer 4 when a load for reducing the diameter of the
In addition, as the tape member 41, a material having a dielectric constant as low as possible is preferably used in order to suppress the attenuation amount of the high-frequency signal. In the present embodiment, the tape member 41 made of PTFE having a smooth surface and a low dielectric constant can be used.
The thickness of the tape member 41 may be 25 μm to 150 μm. This is because if the thickness of the tape member 41 is less than 25 μm, the tape member is too thin and easily broken by abrasion back and forth, and if the thickness of the tape member 41 exceeds 150 μm, the abrasion prevention layer 4 becomes hard, and the flexibility of the
In the present embodiment, as shown in fig. 2(a) and (b), the tape member 41 is formed using a fluororesin tape having 1 fluororesin layer 411 (single layer), but the present invention is not limited thereto, as long as the tape member 41 has a surface 41a facing the insulator 3 and a surface 41b facing the outer conductor 5 made of a fluororesin. For example, as shown in fig. 2(c) and (d), the tape member 41 may have a multilayer structure having 2 or more layers. Fig. 2 c shows an example in which the fluororesin layers 411 are laminated in a plurality of layers (2 layers in the example of the figure) and both the surfaces 41a and 41b are made of fluororesin. The tape member 41 of fig. 2(c) can be formed by, for example, laminating a film made of a fluororesin. Fig. 2(d) shows an example in which fluororesin layers 411 are provided on both surfaces of a base 412, and both surfaces 41a and 41b are made of fluororesin. The tape member 41 of fig. 2(d) may be formed by applying a fluororesin to the entire surface of the substrate 412 and curing the fluororesin to form the fluororesin layer 411, or may be formed by bonding a film of a fluororesin to the entire surface of both sides of the substrate 412 and welding the film to the substrate 412.
(outer conductor 5)
The outer conductor 5 is a material for shielding external noise. The outer conductor 5 is formed of a braided shield layer formed by braiding a bare metal wire in order to cover the outer periphery of the wear-inhibiting layer 4 and secure flexibility of the
According to the
By forming the air layer 7 between the outer conductor 5 (inner braided shield layer 51) and the wear-resistant layer 4, it is possible to suppress the outer conductor 5 from being pressed, and when the
The outer braided shield layer 52 is formed by braiding a metal bare wire on the outer periphery of the inner braided shield layer 51, in the same manner as a method for producing a usual braided shield layer. This is because, when an air layer is formed between the inner braided shield layer 51 and the outer braided shield layer 52, contact resistance in the outer conductor 5 becomes high, and there is a risk of deterioration in characteristics.
In order to obtain sufficient bending resistance and twisting resistance, the bare metal wires used for the braided shield layers 51 and 52 are made of a material having a tensile strength of 340MPa or more and an elongation of 5% or more. In the present embodiment, as the bare metal wires used for the braided shield layers 51 and 52, a tin-plated copper alloy having a bare wire diameter of 0.08mm can be used. In addition, the density of the two braided shield layers 51,52 is about 90%. The bare metal wires used in the braided shield layers 51 and 52 may have the same or different diameters.
Further, in the present embodiment, a metal bare wire coated with a lubricant may be used for both the braided shield layers 51, 52. As the lubricant, for example, liquid paraffin may be used. This makes it easier for the outer conductor 5 and the wear-suppressing layer 4 to slide, and can further improve the bending resistance, the twisting resistance, and the durability against diameter reduction.
However, when the braiding angle of the inner braided shield layer 51 is large, there is a risk that friction with the wear-suppressing layer 4 becomes severe. In addition, when the braid angle of the outer braided shield layer 52 which is susceptible to bending is small, there is a risk that the bare metal wire becomes susceptible to breakage and the bending resistance is reduced. Further, when the braiding angles of the two braided shield layers 51,52 are the same, there is a risk that abrasion between the two braided shield layers 51,52 becomes large. Therefore, it is preferable that the braiding angle of the inner braided shield layer 51 is smaller than that of the outer braided shield layer 52. In the case where the outer conductor 5 has 3 or more braided shield layers, it is preferable that the braiding angle of the braided shield layer disposed on the innermost side in the radial direction is smaller than the braiding angle of the braided shield layer disposed on the outer side of the braided shield layer. The braid angle is an angle (absolute value) formed between the longitudinal direction of the bare metal wire and the longitudinal direction of the
(sheath 6)
The sheath 6 is formed to wrap around the outer conductor. As the sheath 6, for example, a material containing PVC (polyvinyl chloride) or polyurethane can be used. In the present embodiment, the sheath 6 having a thickness of 1.0mm is formed of PVC. Preferably, the sheath 6 is formed by tube extrusion so that the outer conductor 5 can move within the sheath 6. The outer diameter of the
(characteristics of
The
In the bending test, as shown in fig. 3, the upper end portion of the
In the twist test, as shown in fig. 4, the upper end portion of the
In the U-bend test, as shown in fig. 5, one end portion of the
In the diameter reduction test, as shown in fig. 6, the
The results of the bending test, the twisting test, the U-bend test, and the reducing test are summarized in table 1.
TABLE 1
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