Device and method for installing a bushing
阅读说明:本技术 用于安装套管的装置和方法 (Device and method for installing a bushing ) 是由 M·克斯金瓦 于 2019-01-21 设计创作,主要内容包括:一种用于在井孔中安装套管的装置和方法。该装置(100)包括:套管(1);适配在套管(1)内的钻孔管(2),该钻孔管(2)包括压缩空气流动通道(3);以及冲洗介质流动通道(4)。冲洗介质流动通道(4)布置成将冲洗介质引导到井孔底部(B)。该装置(100)还包括冲击锤(5),其包括适配在冲击锤缸体(9)内的压缩空气操纵的冲击活塞(6),以及用于为套管(1)钻出孔的钻孔设施(8)。冲洗介质流动通道(4)适于绕过冲击活塞(6),或者该冲洗介质流动通道适于穿过冲击活塞(6),在该装置中钻孔设施(8)还包括传递转动运动的花键(28),该花键适于引导冲击活塞(6)使用的压缩空气穿过所述花键。(An apparatus and method for installing casing in a wellbore. The apparatus (100) comprises: a sleeve (1); a drill pipe (2) adapted within the casing (1), the drill pipe (2) comprising a compressed air flow channel (3); and a flushing medium flow channel (4). The flushing medium flow channel (4) is arranged to direct flushing medium to the bottom of the wellbore (B). The device (100) further comprises a percussion hammer (5) comprising a compressed air operated percussion piston (6) fitted in a percussion hammer cylinder (9), and drilling means (8) for drilling a hole for the casing (1). The flushing medium flow channel (4) is adapted to by-pass the percussion piston (6) or the flushing medium flow channel is adapted to pass the percussion piston (6), in which device the drilling equipment (8) further comprises splines (28) for transmitting a rotational movement, which splines are adapted to lead compressed air used by the percussion piston (6) through said splines.)
1. An apparatus for installing casing in a wellbore, the apparatus (100) comprising:
-a bushing (1),
-a drill pipe (2) adapted within the casing (1), the drill pipe (2) comprising a compressed air flow channel (3),
-a flushing medium flow channel (4) arranged within the casing (1) and arranged to conduct flushing medium to a borehole bottom (B),
-a percussion hammer (5) comprising a compressed air operated percussion piston (6) fitted within a cylinder (9) of the percussion hammer, and
drilling means (8) for drilling a hole for the casing (1),
the flushing medium flow channel (4) is adapted to by-pass the percussion piston (6), or
In the arrangement, the drilling equipment (8) also comprises splines (28) for transmitting rotational movement, which splines are adapted to lead through the splines compressed air used by the percussion piston (6), and in the arrangement the flushing medium flow channel (4) is adapted to lead through the percussion piston (6).
2. The device according to claim 1, wherein a housing (10) is fitted on the outside of the cylinder (9) of the percussion hammer, which housing together with the wall (11) of the cylinder forms a part (12) of the flushing medium flow channel that bypasses the percussion piston (6).
3. The device according to claim 2, wherein the portion (12) of the flushing medium flow channel which bypasses the percussion piston (6) extends circularly around the cylinder (9) of the percussion hammer.
4. A device according to claim 2 or 3, wherein the housing (10) fitted on the outside of the cylinder (9) forms part of the outer surface of the impact hammer (5).
5. The device according to claim 1, wherein one or more pipes (13) are fitted on the outside of the cylinder (9) of the percussion hammer, which pipes form the part (12) of the flushing medium flow channel that bypasses the percussion piston (6).
6. The device according to any of the preceding claims, wherein the part (12) of the flushing medium flow channel which bypasses the percussion piston is connected at its top end to an adapter (14) of the drill pipe, which adapter has an adapter flow channel (15) which is arranged to distance the flushing medium flow channel (4) further away from the longitudinal centre axis (X) of the device.
7. The device according to claim 5, wherein the device further comprises at least one collar (30) connected to the casing (1) or to a casing shoe (31) fixed to the casing (1), wherein the portion (12) of the flushing medium flow channel bypassing the percussion piston (6) is connected to the at least one collar (30) by its bottom end.
8. The device according to claim 7, wherein the at least one ferrule (30) further comprises at least one locking means (32, 32b) for locking the at least one ferrule (30) to the casing (1) or the casing shoe (31).
9. The device according to claim 8, wherein the at least one locking member (32) is adapted to lock the at least one ferrule (30) to the cannula (1) or the cannula shoe (31) by means of a pressurized flushing medium.
10. The device according to claim 8, wherein the at least one locking member (32) comprises a pressure line (33) adapted to lock the at least one ferrule (30) to the casing (1) or the casing shoe (31).
11. The device according to any of the preceding claims, wherein the percussion hammer (5) comprises a bottom member (16) having at least one bottom member flushing medium flow channel (17) adapted to be in flow connection with the portion (12) of the flushing medium flow channel that bypasses the percussion piston, and wherein:
the drilling installation (8) comprises at least one drilling installation flushing medium flow channel (18) adapted to be in flow connection with the bottom member flushing medium flow channel (17) and to guide flushing medium to the borehole bottom (b).
12. The device according to claim 11, wherein the bottom member flushing medium flow channel (17) comprises a circular flow groove (19) adapted on an inner surface of the bottom member (16), which circular flow groove encircles in a plane of the inner surface at least substantially perpendicular to the longitudinal centre axis (X) of the device.
13. The device according to claim 12, wherein a seal (20) is adapted on both sides of the circular flow groove (19).
14. The device according to claim 1, wherein the drilling equipment (8) comprises at least one drilling equipment flushing medium flow channel (18) adapted to conduct flushing medium from the flushing medium flow channel (4) to the borehole bottom (B), and in the device the flushing medium flow channel (4) is adapted to pass through the percussion piston (6).
15. The device according to any of the preceding claims 1-13, wherein compressed air used by the percussion piston (6) is removed through an exhaust channel (21) comprising a central opening (22) in the drilling equipment (8), which central opening is flow-connected to the cylinder (9) of the percussion hammer, and which exhaust channel comprises at least one air channel (23) passing from the central opening (22) radially through the bottom member (16) of the percussion hammer, which air channel is flow-connected with the space between the percussion hammer (5) and the casing (1).
16. The device according to any of the preceding claims 1 to 14, wherein the drilling equipment (8) further comprises splines (28) transferring rotational movement, said splines being adapted to guide compressed air used by the percussion piston (6) through said splines (28).
17. The device according to any one of claims 1 to 14 or 16, wherein compressed air driving the impact piston (6) is removed through an exhaust channel (21) comprising:
-at least one lateral exhaust channel (24) led over the drilling installation (8), which is in flow connection with the cylinder (9) of the percussion hammer, and
-an air flow channel (25) in flow connection with the at least one side exhaust channel (24), and
at least one air channel (23) passing radially through the base member (16) of the hammer from the air flow channel (25) in flow connection with the space between the hammer (5) and the sleeve (1).
18. Device according to claim 17, in which the side exhaust channels (24) are formed between splines (28).
19. The device according to claim 17 or 18, wherein the circular air flow channel (25):
-is fitted on the inner surface of the bottom member (16),
-adapted to abut against the drilling equipment (8), and
-a portion around the drilling equipment in a plane at least substantially perpendicular to the longitudinal centre axis X of the device.
20. A method for installing casing using an apparatus comprising a casing (1) and a drill pipe (2), a percussion hammer (5) and a drilling installation (8), in which method,
-rotating the drill pipe (2) within the casing (1),
-driving the impact hammer (5) by compressed air, and
-flushing the borehole bottom by means of a flushing medium which is led from the drilling pipe (2) over the percussion piston (6) of the percussion hammer to the drilling equipment (8) and further to the borehole bottom (B), or
Flushing of the borehole bottom (B) by means of a flushing medium led through the impact piston (6) to the drilling equipment (8) and further to the borehole bottom (B), in which arrangement the drilling equipment (8) also comprises splines (28) transmitting a rotational movement, whereby compressed air driving the impact piston (6) is led through the splines 28.
Technical Field
The present invention relates to a device for installing a bushing.
The invention also relates to a method for installing a bushing.
Background
An effective method of installing casing or rod into hard earth formations (e.g. when partially driving casing into rock) is percussive drilling. In this case, the casing has a drill pipe inside it and an impact hammer, such as a down-the-hole hammer or DTH hammer, at the end of the drill pipe. The drill pipe has a central opening through which the compressed air required for the DTH hammer is supplied. A rotation mechanism at the top end of the drill pipe rotates the drill pipe, the DTH hammer, the guide crown and the drill connected to the guide crown simultaneously.
The drilling of the hole is performed by the impact function generated by the hammer and the rotation of the drill pipe. The purpose of the reamer is to enlarge the hole formed by the guide crown to a size that allows the casing to fit into the drilled hole. The casing may also have so-called casing shoes (casing shoe) by means of which the guide crown pulls the casing with it into the drilled hole. The removal of the released material is accomplished by venting of the DTH hammer. Here, the exhaust air of the DTH-hammer is led by means of a hole in the guide crown to the bottom of the hole being drilled, where the air flow carrying the released material is led as far as possible to the interior of the casing and further from the casing to the surface.
The problem here is that usually part of the air flow will inevitably escape to the ground. Excessive air leakage can significantly reduce the bearing strength around the ground, thereby posing a risk to surrounding structures, such as the foundation of a building.
The escape of air to the ground can be partially controlled by the design of the guiding crown. In particular, a crown in which the flushing air blown to the bottom of the hole is diverted parallel to the bottom of the hole before it is expelled from the crown reduces the escape of air into the formation.
In addition, it is more efficient to use a separate flushing circuit, in which the borehole is not flushed by means of exhaust air, but water or another similar flushing medium is used. This enables the use of so-called RC drilling systems (reverse circulation). RC drilling systems were originally developed to study drilling in which the bulk material produced by drilling was washed up from the bottom of the hole along the central opening of a two-layer drill pipe, thereby storing the bulk material for later analysis.
The RC system is comprised of an RC drill pipe and an RC hammer. RC drill pipes generally have an outer pipe and an inner pipe, wherein the inner opening of the inner pipe and the space between the outer pipe and the inner pipe form two separate flow channels. The operation of the actual RC hammer is the same as that of the normal DTH hammer. The RC hammer has a tube passing through the hammer, along which the exhaust of the hammer carries the released material through the hammer. The impact piston of the hammer has a relatively large central opening for the tube so that the tube and air flow passage (necessary for operation of the DTH hammer) can fit through the impact piston.
RC drilling systems may be suitable for use in earth boring when it is desired to prevent air from escaping to the surface.
In this case, the RC drill pipe is used to supply the RC hammer with the operating compressed air required for the RC hammer, as well as a flushing medium, such as water. The flushing medium is typically supplied through the inner opening of the inner tube, and compressed air is supplied through the space between these tubes. The exhaust of the RC hammer is supplied into the casing through the bit crown, which exits from the casing to the ground. The flushing medium supplied through the pipe through the RC hammer also passes through the bit crown to the bottom of the hole where it flushes the released material. Thereafter, the flushing medium and the released material are transported to the surface along the gap between the casing and the hole.
The method of using the RC drilling system is best suited for drilling locations that do not allow air to escape into the formation at all. However, the problem is that the pipe passing through the RC hammer requires an impact hammer with a relatively large central opening. This significantly reduces the mass of the piston and the pneumatic working surface of the reciprocating piston. In other words, the RC hammer produces drilling power significantly lower than that of a conventional DTH hammer.
Disclosure of Invention
The device and the method of the invention are characterized by what is disclosed in the independent claims. Other embodiments of the invention are characterized by what is disclosed in the remaining claims.
Inventive embodiments are also disclosed in the description and drawings of the present application. The inventive content of the application can also be defined differently than in the claims presented below. The inventive content may also consist of several separate inventions, especially if the invention is examined in light of disclosed or implied sub-tasks or from the advantages or groups of advantages obtained. In this case, some of the limitations in the following claims may not be relevant to a single point of invention. The features of the different embodiments of the invention may be applied to other embodiments within the scope of the basic inventive idea.
According to one concept, an apparatus for installing casing in a wellbore comprises: a casing and a borehole tube adapted within the casing, the borehole tube comprising a compressed air flow passage and a flushing medium flow passage, the flushing medium flow passage being arranged to direct flushing medium to the bottom of the wellbore; and a percussion hammer comprising a compressed air operated percussion piston adapted to be within a cylinder of the percussion hammer; and drilling means for drilling a hole for the casing. The flushing medium flow channel is adapted to bypass the percussion piston.
An apparatus for installing casing in a wellbore according to one embodiment comprises: a casing and a borehole tube adapted within the casing, the borehole tube including a flow passage for compressed air. The device also includes: a flow passage for a flushing medium adapted within the casing and arranged to direct the flushing medium to the bottom of the wellbore; and a percussion hammer comprising a compressed air operated percussion piston adapted to be within a cylinder of the percussion hammer; and drilling means for drilling a hole for the casing. The flushing medium flow passage is adapted to bypass the percussion piston; or in the device the drilling equipment further comprises splines transmitting rotational motion and adapted to lead compressed air used by the percussion piston through said splines, and in the device the flushing medium flow channel is adapted to lead through the percussion piston.
An apparatus for installing casing in a wellbore according to one embodiment comprises: a casing and a borehole tube adapted within the casing, the borehole tube comprising a flow channel for compressed air and a flow channel for a flushing medium, the flow channel for the flushing medium being adapted within the casing and arranged to direct the flushing medium to the bottom of the borehole; and a percussion hammer comprising a compressed air operated percussion piston adapted in a cylinder of the percussion hammer; and drilling means for drilling a hole for the casing. The flushing medium flow passage is adapted to bypass the percussion piston; or in the device the drilling equipment further comprises splines transmitting the rotational movement and adapted to lead compressed air used by the percussion piston through said splines, and in the device the flushing medium flow channel is adapted to lead through the percussion piston.
According to a second idea, a method of installing a casing using a device comprising a casing and a drill pipe and an impact hammer and a drilling apparatus, in which method the drill pipe is rotated inside the casing, the impact hammer is used by means of compressed air, and the bottom of the borehole is flushed by a flushing medium which is led from the drill pipe past the impact piston of the impact hammer to the drilling apparatus and further to the bottom of the borehole.
According to one idea, a method for installing a casing uses a device comprising a casing and a drill pipe and an impact hammer and a drilling apparatus, in which method the drill pipe is rotated inside the casing, the impact hammer is used by means of compressed air, and the bottom of the borehole is flushed by a flushing medium which is led past the impact piston of the impact hammer to the drilling apparatus and further to the bottom of the borehole; or by means of a flushing medium which is led through the percussion piston to the drilling equipment and further to the borehole bottom, and in which device the drilling equipment also comprises splines which transmit the rotary motion, whereby the compressed air used by the percussion piston is led through the splines.
In the following, some embodiments of the invention are presented in any order.
According to one embodiment, a housing is fitted outside the cylinder of the percussion hammer, which housing together with the cylinder wall forms a part of the flushing medium flow channel, which part bypasses the percussion piston.
According to one embodiment, the part of the flushing medium flow channel which bypasses the percussion piston extends circularly around the cylinder of the percussion hammer.
According to one embodiment, the housing, which fits on the outside of the cylinder, forms part of the outer surface of the impact hammer.
According to one embodiment, one or more pipes are fitted on the outside of the cylinder of the percussion hammer, which pipes form part of the flushing medium flow channel bypassing the percussion piston.
According to one embodiment, the part of the flushing medium flow channel bypassing the percussion piston is connected by its top end to an adapter of the drill pipe, the adapter having an adapter flow channel configured to distance the flushing medium flow channel further from the longitudinal centre axis of the device.
According to one embodiment the device further comprises at least one ferrule connected to the casing or to a casing shoe fixed to the casing, wherein the part of the flushing medium flow channel bypassing the impulse piston is connected to the at least one ferrule by its bottom end.
According to one embodiment, at least one ferrule of the device further comprises at least one locking member for locking said at least one ferrule to the casing or the casing shoe.
According to one embodiment, the at least one locking member is adapted to lock the at least one ferrule to the cannula or the cannula shoe by means of a pressurized flushing medium.
According to one embodiment, the at least one locking member comprises a pressure line adapted to lock the at least one ferrule to the casing or the casing shoe.
According to one embodiment, the percussion hammer comprises a bottom member having at least one bottom member flushing medium flow channel adapted to be in flow connection with the part of the flushing medium flow channel that bypasses the percussion piston, wherein the drilling equipment comprises at least one drilling equipment flushing medium flow channel adapted to be in flow connection to the bottom member flushing medium flow channel and to guide the flushing medium to the bottom of the borehole.
According to one embodiment, the flow channel of the bottom member comprises a circular flow groove which fits on the inner surface of the bottom member and which surrounds in the plane of said inner surface, which is at least substantially perpendicular to the longitudinal centre axis of the device.
According to one embodiment the width of the circular flow groove, i.e. the dimension of the device in the direction of the longitudinal centre axis, is arranged to be wide enough so that the flushing medium flow channel remains open throughout the entire period of the drilling operation, irrespective of the movement of the drilling equipment.
According to one embodiment, a seal is fitted on both sides of the circular flow groove.
According to one embodiment the drilling equipment comprises at least one drilling equipment flushing medium flow channel adapted to lead flushing medium from the flushing medium flow channel to the bottom of the borehole, and in the device the flushing medium flow channel is adapted to pass through the flushing piston.
According to one embodiment, the compressed air used by the percussion piston is removed through an exhaust channel, which comprises a central opening in the drilling installation, which central opening is in flow connection with the cylinder of the percussion hammer, and which exhaust channel comprises at least one air channel, which passes through the bottom member of the percussion hammer in the radial direction, which air channel is in flow connection with the space between the percussion hammer and the casing.
According to one embodiment, the drilling equipment further comprises splines transferring rotational movement and adapted to lead compressed air used by the percussion piston through said splines.
According to one embodiment, the compressed air used by the percussion piston is removed by an exhaust channel, which comprises at least one lateral exhaust channel led over the drilling installation, which lateral exhaust channel is in flow connection with the cylinder of the percussion hammer, and which exhaust channel comprises an air flow channel in flow connection with the at least one lateral exhaust channel and at least one air channel passing radially through the bottom member of the percussion hammer, which air channel is in flow connection with the space between the percussion hammer and the sleeve.
According to one embodiment, the side exhaust channels are formed between the splines.
According to one embodiment, the circular flow groove adapted on the inner surface of the bottom member and facing the drilling equipment is surrounded in the plane of a part of said inner surface, which is at least substantially perpendicular to the longitudinal centre axis of the device.
According to one embodiment, the impact hammer is a DTH hammer.
Drawings
The invention is described in more detail in the accompanying drawings, in which:
figure 1 is a schematic side sectional view of a device for installing a bushing,
figure 2a is a schematic cross-sectional side view of a second apparatus for installing a bushing,
figure 2b shows a section a-a of the device of figure 2a,
figure 3a is a schematic side sectional view of a third arrangement for installing a bushing,
figure 3b is a schematic side sectional view of a detail of the device of figure 3a,
figure 4a is a schematic cross-sectional side view of a device for installing a bushing,
figure 4b is a schematic side sectional view of a detail of the device of figure 4a,
figures 5a to 5c are side cross-sectional views of alternative details of the band of the device of figures 4a and 4b,
figure 6 is a schematic side sectional view of a detail of the device,
figure 7a is a schematic cross-sectional side view of a device for installing a bushing,
FIG. 7b is a schematic cross-sectional side view of a detail of the device of FIG. 7a, an
Figure 8 is a side view of a detail of the band of the device.
For the sake of clarity, the figures show the invention in a simplified manner. Similar components are denoted by the same reference numerals in the figures.
Detailed Description
Fig. 1 is a schematic side sectional view of a device for installing a bushing.
The
The flushing medium may be water, an aqueous mixture, such as drilling mud, or another suitable substance in a flowing form.
The hammer 5 shown in fig. 5 is a compressed air operated DTH hammer (down-the-hole hammer). Obviously, the impact hammer 5 may be a hammer other than a DTH hammer in consideration of its basic principle.
It should be noted, however, that these figures only show the hammer components necessary for the present invention. These figures illustrate one embodiment of a DTH hammer that does not use a foot valve (foot valve) mounted to the tip of the pilot crown. The device according to the invention is also suitable per se for embodiments provided with a foot valve.
The percussion hammer 5 comprises a compressed air operated
The
In the device the flushing
In the embodiment shown in fig. 1, the flushing
The
The percussion hammer 5 comprises a
The
In the embodiment of fig. 1, the
In the embodiment of the figure, the
On both sides of the
The
Fig. 2a is a schematic side sectional view and fig. 2b is a cross-section a-a of a second device for installing a bushing. In this embodiment, the flushing medium flow channel is implemented in the same way as in the embodiment of fig. 1. While the arrangement for the removal of compressed air is different. The compressed air driving the
The advantage is that there is no need to drill or otherwise machine channels for exhaust gases in the
Fig. 2b shows an embodiment in which the
The
The width of the
The circular
Fig. 3a is a schematic side section view of a second device for installing a bushing, and fig. 3b is a view thereof in detail from the side. According to one idea, the
The advantage is that the flushing
In other respects, the flushing
The
Fig. 4a is a schematic side sectional view of a device for mounting a bushing, and fig. 4b is a detail thereof taken from the side. In this embodiment the flushing
By using a solution in which the flushing medium is guided over the
In the embodiment according to fig. 4a and 4b, the removal of compressed air can be arranged as in the embodiment shown in fig. 2 a. The
In the embodiment according to fig. 4a and 4b, the removal of compressed air may also be arranged such that the
Figures 5a to 5c are side sectional views of alternative details of the
According to the embodiment shown in fig. 5b, the locking and sealing of the
Fig. 6 is a schematic side sectional view of a detail of the device. For the sake of simplicity of the drawing, the
Figure 8 is a side view of a detail of the
Fig. 7a is a schematic side sectional view of a device for mounting a bushing. Fig. 7b is a schematic side sectional view of a detail of the device of fig. 7 a. Unlike fig. 1 to 6, the bottom B of the borehole may be flushed by a flushing medium which is led through the
The
-rotating the
a percussion hammer 5 driven by compressed air, and
flushing of the borehole bottom B by flushing medium conducted from the
In some cases, the features disclosed in this application may be used as well, irrespective of other features. On the other hand, the features disclosed in the present application may be combined as necessary to provide different combinations.
The drawings and the related disclosure are intended to be merely illustrative of the inventive principles. It is obvious to the person skilled in the art that the invention is not limited to the embodiments described above, in which the invention is disclosed by way of examples, but that various modifications and different applications of the invention are possible within the inventive concept defined in the appended claims.
Reference numerals:
1 casing tube
2 drilling pipe
3 compressed air flow channel
4 flushing medium flow channel
5 impact hammer
6 impact piston
8 drilling facility
9 impact hammer cylinder
10 casing
11 cylinder wall
12 parts of flow channel
13 pipe
14 bore pipe adapter
15 adapter flow channel
16 impact hammer bottom member
17 flushing medium flow channel of bottom part
Flushing medium flow channel for 18-hole drilling installation
19 circular flow groove
20 sealing element
21 exhaust passage
22 central opening
23 air channel
24 side exhaust passage
25 circular air flow channel
26 guide crown
27 underreamer
28 spline
30 hoop
31 casing shoe
32. 32b locking member
33 pressure line
34 pressure limiting valve
35 open interior parts
36 distribution valve
37 damper
38 seal
39 flushing medium pipe
100 device
Bottom of B well
F flushing medium
P compressed air
R exhaust
Longitudinal central axis of X device