Composite processing technology for veneering of color steel rock wool board
阅读说明:本技术 一种彩钢岩棉板贴面复合加工工艺 (Composite processing technology for veneering of color steel rock wool board ) 是由 吴思 徐格利 于 2020-07-15 设计创作,主要内容包括:本发明提供了一种彩钢岩棉板贴面复合加工工艺,由底座、U型架、一号放置框、二号放置框、两个升降装置、气缸、连接架和咬边机构配合完成的作业,本发明可以解决传统的咬边设备通常为单工位工作,从而导致整体的工作效率,且传统的冲压头通常直接对对接处强行压制成凹型结构,强行压制容易导致彩钢薄板的褶皱、断裂,出现质量不过关的情况等问题。(The invention provides a veneering composite processing process for a color steel rock wool board, which is an operation completed by matching a base, a U-shaped frame, a first placing frame, a second placing frame, two lifting devices, a cylinder, a connecting frame and a seaming mechanism.)
1. The utility model provides a various steel rock wool board wainscot combined machining technology, its has used an undercut equipment, and this undercut equipment includes base (1), U type frame (2), places frame (3), places frame (4), two elevating gear (5), cylinder (6), link (7) and undercut mechanism (8), its characterized in that for one number: the composite processing technology for the color steel rock wool board veneering by adopting the undercut equipment comprises the following steps:
s1, wrapping and placing: coating a surface glue layer on the rock wool board core, pressing and pasting the color steel sheet on the glue layer of the rock wool board to form the rock wool board, fixing the rock wool board in position through a first placing frame (3) and a second placing frame (4), and arranging the butt joint parts of the two ends of the wrapped color steel sheet upwards;
s2, pressing the middle part downwards: the cylinder (6) drives the undercut mechanism (8) to descend integrally, and the descending undercut mechanism (8) presses down the middle part of the butt joint part, so that the color steel sheet at the butt joint part is reversely offset towards two sides;
s3, undercut pressing: the lower pressing block (864) continues to descend, the positions of the lifting block (83) and the edge pressing mechanisms (88) are unlocked under the extrusion effect, the two edge pressing mechanisms (88) are driven to move towards two sides in a reverse direction in an extrusion mode, simultaneously, the limit mechanisms (87) are matched to perform undercut pressing on the butt joint, and the pressed butt joint is of a concave structure;
s4, taking out: after pressing, the cylinder (6) drives the undercut mechanism (8) to rise back, and the rock wool boards after undercut are taken out in sequence;
the automatic edge-locking device is characterized in that a U-shaped frame (2) is mounted on a base (1), two lifting devices (5) are mounted at the left end and the right end of the U-shaped frame (2), a first placing frame (3) is connected between the two lifting devices (5), a second placing frame (4) is mounted on the base (1), the second placing frame (4) is located inside the U-shaped frame (2), an air cylinder (6) is mounted at the upper end of the U-shaped frame (2), a connecting frame (7) is mounted at the ejection end of the air cylinder (6), and edge-locking mechanisms (8) are uniformly arranged on the connecting frame (7);
the undercut mechanism (8) comprises a fixing plate (81), an expansion link (82), a lifting block (83), two extrusion rollers (84), a working groove (85), a linkage mechanism (86), two limiting mechanisms (87) and two blank pressing mechanisms (88), the middle of the fixing plate (81) is connected with the lifting block (83) through the expansion link (82), the left side and the right side of the upper end of the lifting block (83) are connected with the two extrusion rollers (84) through pin shafts, the working groove (85) is formed in the lifting block (83), the linkage mechanism (86) is arranged in the working groove (85), the two limiting mechanisms (87) are installed at the left end and the right end of the fixing plate (81), the two blank pressing mechanisms (88) are arranged on the fixing plate (81), and the blank pressing mechanisms (88) are located between the limiting mechanisms (87) and the lifting block (83);
the limiting mechanism (87) comprises a limiting plate (871), a pressing plate (872), a built-in spring (873), an extrusion column (874) and an extrusion block (875), the upper end of the limiting plate (871) is installed on the fixing plate (81), an inner groove is formed in the limiting plate (871), the inner part of the inner groove is connected with the pressing plate (872) in a sliding fit manner, the built-in spring (873) is connected between the pressing plate (872) and the inner groove, the lower end of the inner concave wiper is connected with the extrusion column (874) in a sliding fit manner, and the extrusion block (875) is installed on the inner side wall of the limiting plate (871);
the edge pressing mechanism (88) comprises a sliding plate (881), a guide block (883), a pressure-bearing block (882), a sliding rod (884), an angle rod (885), an inner pressure plate (886), a connecting spring (887) and a working spring (888), two sliding chutes have been seted up at both ends about fixed plate (81), be sliding fit between sliding chute and sliding plate (881) and be connected, even have work spring (888) between sliding plate (881) and the sliding chute, install guide block (883) on the inside wall of sliding plate (881), install on the lateral wall of sliding plate (881) and receive pressure piece (882), receive to be connected with slide bar (884) through sliding fit's mode on pressure piece (882), the spread groove has been seted up on sliding plate (881), the upper end of spread groove is connected through the middle part of round pin axle with angle pole (885), even there is connecting spring (887) between the lower extreme of spread groove and interior clamp plate (886).
2. The veneering composite processing process for the color steel rock wool board according to claim 1, which is characterized in that: a place frame (3) and place for structure, the equal same mechanism of size between frame (4) No. two, place frame (3) including U type frame (31), connecting plate (32) and embedding frame (33), connect through connecting plate (32) between adjacent U type frame (31), T type groove has been seted up to the front end of U type frame (31), T type inslot card is gone into there is T type piece, the rear end at embedding frame (33) is installed to T type piece.
3. The veneering composite processing process for the color steel rock wool board according to claim 1, which is characterized in that: elevating gear (5) include two connecting plates (51), lead screw (52), elevator (53), two connecting plates (51) are installed at the upper and lower both ends of U type frame (2) lateral wall, even have lead screw (52) through the bearing between two connecting plates (51), the upper end of lead screw (52) is equipped with the handle, lead screw (52) are connected for screw-thread fit with the outer end of elevator (53), be connected for sliding fit between the middle part of elevator (53) and U type frame (2), install the inner of elevator (53) on placing frame (3) No. one.
4. The veneering composite processing process for the color steel rock wool board according to claim 1, which is characterized in that: link gear (86) include two screens pole (861), two connecting rods (862), crane (863), two briquetting (864) and two sets of pressure spring (865) down, the middle part of work groove (85) is connected with crane (863) through sliding fit's mode, two briquetting (864) down are installed to the left and right sides of crane (863) lower extreme, two activity grooves have been seted up to the left and right sides of lifter (83) lower extreme, even there are pressure spring (865) between activity groove and briquetting (864) down, the left and right sides of crane (863) upper end is connected through the inner of round pin axle with two connecting rod (862), be the round pin hub connection between the outer end of connecting rod (862) and screens pole (861), be sliding fit between screens pole (861) and work groove (85) and be connected.
5. The veneering composite processing process for the color steel rock wool board according to claim 4, which is characterized in that: the lower end of the lower pressing block (864) is provided with a rolling roller through a pin shaft.
6. The veneering composite processing process for the color steel rock wool board according to claim 1, which is characterized in that: the upper end of the extrusion column (874) is of a structure which gradually inclines upwards from inside to outside, and the inner end of the extrusion block (875) is provided with a contact block.
7. The veneering composite processing process for the color steel rock wool board according to claim 1, which is characterized in that: the inner end of the sliding rod (884) is in a fit state with the upper end of the angle rod (885), and the lower end of the angle rod (885) is in a fit state with the upper end of the inner pressure plate (886).
8. The veneering composite processing process for the color steel rock wool board according to claim 1, which is characterized in that: the lower end of the sliding plate (881) is connected with a drag reduction roller through a pin shaft, and the lower end surface of the guide block (883) is of a structure which is gradually inclined inwards from bottom to top.
9. The veneering composite processing process for the color steel rock wool board according to claim 1, which is characterized in that: the middle part of the sliding plate (881) is provided with a clamping groove, and the outer end of the clamping rod (861) is positioned in the clamping groove.
Technical Field
The invention relates to the technical field of rock wool board production, in particular to a veneering composite processing technology for a color steel rock wool board.
Background
Modern building modeling is more and more novel and unique, and simultaneously, the performance of the building material is more rigorous, the building material is required to be attractive in appearance, durable, light and convenient to install on site, and the color steel rock wool board becomes a building material which is widely used at present due to light dead weight, high strength and good waterproof and anti-seismic performance.
In the production of the color steel rock wool board, the color steel sheet is required to be coated on the outer surface of the rock wool board core, the butt joint of the steel sheets is required to be subjected to undercut pressing of the concave structure, and the concave structure is favorable for splicing two rock wool boards.
However, during the undercutting of the butt joint, some problems may be encountered: traditional undercut equipment is simplex position work usually to lead to holistic work efficiency, and traditional punching press head is direct to pressing into concave structure by force to butt joint department usually, and the suppression by force leads to the fold of various steel sheet plate easily, splits, the condition that the quality is not too much appears.
Disclosure of Invention
In order to solve the problems, the invention provides a composite processing technology for veneering of a color steel rock wool board, which can solve the problems that the traditional undercut equipment usually works in a single station, so that the whole working efficiency is caused, and the traditional stamping head usually and directly presses the butt joint into a concave structure by force, so that the phenomenon that the color steel thin board is folded and broken by force pressing, the quality is not over-qualified and the like is easily caused.
In order to achieve the purpose, the invention adopts the following technical scheme that an undercut device is used in the composite processing technology for the color steel rock wool board veneering, and the undercut device comprises a base, a U-shaped frame, a first placing frame, a second placing frame, two lifting devices, a cylinder, a connecting frame and an undercut mechanism, wherein the composite processing technology for the color steel rock wool board veneering by adopting the undercut device is as follows:
s1, wrapping and placing: coating a surface glue layer on the rock wool board core, pressing and pasting the color steel sheet on the glue layer of the rock wool board to form the rock wool board, fixing the rock wool board in position through the first placing frame and the second placing frame, and arranging the butt joint parts of the two ends of the wrapped color steel sheet upwards;
s2, pressing the middle part downwards: the cylinder drives the undercut mechanism to integrally descend, and the descending undercut mechanism presses down the middle part of the butt joint, so that the color steel sheet at the butt joint position reversely deflects towards two sides;
s3, undercut pressing: the lower pressing block continues to descend, the positions of the lifting block and the edge pressing mechanisms are unlocked under the action of extrusion, the two edge pressing mechanisms are driven to move in opposite directions towards two sides in an extrusion mode, meanwhile, the limit mechanisms are matched to perform undercut pressing on the butt joint, and the pressed butt joint is in a concave structure;
s4, taking out: after pressing, the cylinder drives the undercut mechanism to rise back, and the rock wool boards after undercut are taken out in sequence.
Install U type frame on the base, two elevating gear are installed at both ends about U type frame, even have the frame of placing No. one between two elevating gear, install No. two on the base and place the frame, and place the inside that the frame is located U type frame No. two, the cylinder is installed to the upper end of U type frame, and the link is installed to the ejecting end of cylinder, evenly is equipped with undercut mechanism on the link.
Undercut mechanism include the fixed plate, the telescopic link, the elevator, two squeeze rolls, the work groove, a link gear, two stop gear and two blank pressing mechanisms, the middle part of fixed plate is passed through the telescopic link and is connected with the elevator, the telescopic link plays the effect that resets, there are two squeeze rolls in the left and right sides of elevator upper end through selling the axle, the setting of squeeze roll has reduced and has guided the frictional force between the piece, the work groove has been seted up to the inside of elevator, the inside in work groove is equipped with the link gear, two stop gear are installed at both ends about the fixed plate, be equipped with two blank pressing mechanisms on the fixed plate, and blank pressing mechanism is located stop gear, between the elevator.
Stop gear include the limiting plate, the pressboard, built-in spring, extrusion post and extrusion piece, install on the fixed plate the upper end of limiting plate, the inner groovy has been seted up on the limiting plate, the inner groovy is inside to be connected with the pressboard through sliding fit's mode, even there is built-in spring between pressboard and the inner groovy, built-in spring plays the effect that resets, the lower extreme that the indent was wiped passes through sliding fit's mode and is connected with the extrusion post, install the extrusion piece on the inside wall of limiting plate, when concrete during operation, stop gear wholly descends, after the extrusion post contacts U type frame, the extrusion pressboard carries out lateral shifting under the effect of reaction force.
The blank pressing mechanism include the sliding plate, the guide block, receive the pressure piece, the slide bar, the angle pole, the interior clamp plate, coupling spring and work spring, two sliding trays have been seted up at both ends about the fixed plate, be connected for sliding fit between sliding tray and the sliding plate, even there is the work spring between sliding plate and the sliding tray, install the guide block on the inside wall of sliding plate, install on the lateral wall of sliding plate and receive the pressure piece, receive to be connected with the slide bar through sliding fit's mode on the pressure piece, the spread groove has been seted up on the sliding plate, the upper end of spread groove is connected through the middle part of round pin axle with the angle pole, even there is coupling spring between the lower extreme of spread groove and the interior clamp plate, coupling spring.
The concrete during operation, the sliding plate receives the extrusion and removes to the outside, carries out inside and outside suppression to one side of butt joint department through limiting plate and the sliding plate that moves outward, and contact block drives its synchronous outward movement after contacting the slide bar on the extrusion piece that moves outward in step to the upper end of extrusion angle pole is to outside angle modulation, and the clamp plate is removed to the inboard in the lower extreme extrusion of angle pole, and the relative motion through interior clamp plate and pressboard carries out the undercut suppression to the one end of butt joint department.
Preferably, a place the frame and place for two numbers and be the same mechanism for structure, size homogeneous phase between the frame, a place the frame and include U type frame, connecting plate and embedding frame, connect through the connecting plate between the adjacent U type frame, T type groove has been seted up to the front end of U type frame, T type inslot card has been gone into T type piece, the rear end at the embedding frame is installed to T type piece.
Preferably, elevating gear include two connecting plates, lead screw, elevator, two connecting plates are installed at the upper and lower both ends of U type frame lateral wall, even have the lead screw through the bearing between two connecting plates, the upper end of lead screw is equipped with the handle, the lead screw is connected for screw-thread fit with the outer end of elevator, be connected for sliding fit between the middle part of elevator and the U type frame, the inner of elevator is installed on placing the frame No. one.
Preferably, the link gear include two screens poles, two connecting rods, crane, two briquetting and two sets of compression spring down, the middle part in work groove is connected with the crane through sliding fit's mode, two briquetting down are installed to the left and right sides of crane lower extreme, two activity grooves have been seted up to the left and right sides of elevator lower extreme, even there is compression spring between activity groove and the briquetting down, the left and right sides of crane upper end is connected through the inner of round pin axle with two connecting rods, be the round pin hub connection between the outer end of connecting rod and the screens pole, be sliding fit between screens pole and the work groove and be connected.
Preferably, the lower end of the lower pressing block is provided with a rolling roller through a pin shaft.
Preferably, the upper end of the extrusion column is of a gradually upward inclined structure from inside to outside, and the inner end of the extrusion block is provided with a contact block.
Preferably, the inner end of the sliding rod is attached to the upper end of the angle rod, and the lower end of the angle rod is attached to the upper end of the inner pressing plate.
Preferably, the lower end of the sliding plate is connected with a drag reduction roller through a pin shaft, and the lower end surface of the guide block is of a structure which is gradually inclined inwards from bottom to top.
Preferably, the middle part of the sliding plate is provided with a clamping groove, and the outer end of the clamping rod is positioned in the clamping groove.
The invention has the beneficial effects that:
according to the veneering composite processing technology for the color steel rock wool plate, the overall working efficiency is improved in a multi-station synchronous undercut pressing mode, the butt joint is pressed step by step in a step-by-step pressing mode, the pressing in a large range in the early stage is changed into the pressing in a small-area pertinence in the later stage, and the condition that a color steel sheet is wrinkled and broken is avoided;
secondly, the invention provides a veneering composite processing technology of a color steel rock wool board.A linkage mechanism elastically presses the middle part of a butt joint part, so that two ends of a color steel thin plate are angularly offset towards two sides, and a profile of a concave structure is formed;
the limiting mechanism and the edge pressing mechanism are matched to press the two sides of the butt joint in a sectional type undercut mode, the color steel sheet is guaranteed to be slowly pressed and formed into a specific shape in a step-by-step pressing mode, wrinkles and fractures caused after the color steel sheet is forcibly pressed are avoided, and the defective rate of the rock wool board is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of a composite processing technique for veneering a color steel rock wool board;
FIG. 2 is an overall cross-sectional view of the present invention;
FIG. 3 is a cross-sectional view (from above looking down) of the placement frame of the present invention;
FIG. 4 is a cross-sectional view of the undercut mechanism of the present invention;
FIG. 5 is an enlarged view of the invention in section X of FIG. 4;
FIG. 6 is a view showing the placement of the present invention in relation to a rock wool panel;
fig. 7 is a schematic view of the deformation at the butt joint.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 7, a composite processing technology for color steel rock wool board veneering uses an undercut device, the undercut device comprises a
s1, wrapping and placing: coating a surface glue layer on the rock wool board core, pressing and pasting the color steel sheet on the rock wool board glue layer to form a rock wool board, fixing the rock wool board in position through a first placing
s2, pressing the middle part downwards: the
s3, undercut pressing: the lower pressing
s4, taking out: after pressing, the
Install
A
The
The
The lower end of the lower pressing
The upper end of the
The
During specific work, the
The inner end of the sliding rod 884 is in a fit state with the upper end of the angle rod 885, and the lower end of the angle rod 885 is in a fit state with the upper end of the inner
The lower end of the
The middle part of the
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
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