阅读说明：本技术 纺织品生产线用印染装置及其使用方法 (Printing and dyeing device for textile production line and use method thereof ) 是由 蒋煜彬 董泽生 于 2019-03-25 设计创作，主要内容包括：本发明公开了纺织品生产线用印染装置及其使用方法,包括箱体、万向轮,还包括警报灯、烘干装置,所述箱体的下方设置有所述万向轮,所述箱体的前端设置有控制器,所述控制器与所述箱体通过螺钉连接,所述箱体的顶端设置有所述警报灯,所述警报灯的一侧设置有上盖,所述箱体的侧面一侧设置有推拉手柄,所述推拉手柄与所述箱体通过螺钉连接,所述推拉手柄的下方设置有进料口,所述进料口的下方设置有电机,所述电机的前端设置有第三链轮,所述第三链轮与所述电机通过键连接。本发明可以进行移动,实用性强,功能多样,智能化程度高,染色均匀,工人的劳动强度较低。(The invention discloses a printing and dyeing device for a textile production line and a using method thereof, and the printing and dyeing device comprises a box body, universal wheels, an alarm lamp and a drying device, wherein the universal wheels are arranged below the box body, a controller is arranged at the front end of the box body, the controller is connected with the box body through screws, the alarm lamp is arranged at the top end of the box body, an upper cover is arranged on one side of the alarm lamp, a push-pull handle is arranged on one side of the side surface of the box body, the push-pull handle is connected with the box body through screws, a feeding hole is arranged below the push-pull handle, a motor is arranged below the feeding hole, a third chain wheel is arranged at the front end of the motor, and the third chain wheel is connected with the motor. The invention can move, has strong practicability, various functions, high intelligent degree, uniform dyeing and lower labor intensity of workers.)

1. Textile production line is with stamp-dyeing device, including box (1), universal wheel (2), its characterized in that: the drying machine also comprises an alarm lamp (18) and a drying device (29);

the universal wheel (2) is arranged below the box body (1), the controller (3) is arranged at the front end of the box body (1), the controller (3) is connected with the box body (1) through screws, the alarm lamp (18) is arranged at the top end of the box body (1), the upper cover (17) is arranged on one side of the alarm lamp (18), the push-pull handle (16) is arranged on one side of the side face of the box body (1), the push-pull handle (16) is connected with the box body (1) through screws, the feed inlet (15) is arranged below the push-pull handle (16), the motor (11) is arranged below the feed inlet (15), the third chain wheel (10) is arranged at the front end of the motor (11), and the third chain wheel (10) is in key connection with the motor (11);

the improved automatic feeding device is characterized in that a liquid storage tank (19) is arranged in the tank body (1), a liquid level sensor (34) is arranged at the bottom of the liquid storage tank (19), a discharge pipe (21) is arranged on one side of the liquid level sensor (34), the discharge pipe (21) is connected with the liquid storage tank (19) in a welding mode, an electromagnetic valve (22) is arranged on the discharge pipe (21), a spray head (24) is arranged at the lower end of the discharge pipe (21), a third bearing roller (9) is arranged below the spray head (24), a mounting seat (23) is arranged at the rear end of the third bearing roller (9), a fixing rod (20) is arranged at the rear end of the mounting seat (23), the fixing rod (20) is connected with the mounting seat (23) through bolts, the fixing rod (20) is connected with the tank body (1) in a welding mode, and a fourth chain wheel (13) is arranged at the front end, a second transmission chain (12) is arranged on the fourth chain wheel (13), the fourth chain wheel (13) is connected with the third chain wheel (10) through the second transmission chain (12), a third transmission chain (14) is arranged in front of the second transmission chain (12) on the fourth chain wheel (13), a second chain wheel (8) is arranged at the other end of the third transmission chain (14), a first transmission chain (6) is arranged in front of the third transmission chain (14) on the second chain wheel (8), and a first chain wheel (5) is arranged at the other end of the first transmission chain (6);

a second bearing roller (7) is arranged on one side of the third bearing roller (9), the second bearing roller (7) is in key connection with the second chain wheel (8), a first bearing roller (4) is arranged on one side of the second bearing roller (7), the first bearing roller (4) is in key connection with the first chain wheel (5), a material homogenizing roller (25) is arranged below one side of the first bearing roller (4), a temperature sensor (26) is arranged on one side of the material homogenizing roller (25), a connecting rod (31) is arranged on one side of the liquid storage tank (19), the connecting rod (31) is in welded connection with the tank body (1), and a drying device (29) is arranged below the connecting rod (31);

drying device (29) includes casing (33), hair-dryer (32), heating wire (38), the inside of casing (33) is provided with hair-dryer (32), hair-dryer (32) with casing (33) pass through the screw connection, the below of hair-dryer (32) is provided with heating wire (38), drying device's (29) below is provided with guide roll (28), the side opposite side of box (1) is provided with discharge gate (27), the rear end of box (1) is provided with observation window (35), observation window (35) with box (1) pass through hinge connection, be provided with handle (37) on the rear end face of observation window (35), handle (37) with observation window (35) pass through the screw connection, one side of handle (37) is provided with lock core (36), the top of observation window (35) is provided with ventilative grid (30), the ventilating grille (30) is connected with the box body (1) through screws.

2. The textile production line printing device according to claim 1, wherein: the controller (3) is connected with the motor (11), the alarm lamp (18), the electromagnetic valve (22), the temperature sensor (26), the blower (32), the liquid level sensor (34) and the electric heating wire (38) through leads.

3. The textile production line printing device according to claim 1, wherein: the universal wheel (2) is connected with the box body (1) through screws, and the motor (11) is connected with the box body (1) through bolts.

4. The textile production line printing device according to claim 1, wherein: the liquid storage tank (19) is connected with the tank body (1) in a welding mode, the spray head (24) is connected with the discharge pipe (21) in a threaded mode, and the spray head (24) is provided with 4 spray heads.

5. The textile production line printing device according to claim 1, wherein: the mounting seat (23) is connected with the third bearing roller (9) through a bearing, and the fourth chain wheel (13) is connected with the third bearing roller (9) through a key.

6. The method of using the printing and dyeing apparatus for textile manufacturing line according to claim 1, comprising the steps of:

a. the motor (11) is started, the motor (11) rotates to drive the third bearing roller (9) to rotate, and the motion is transmitted to the second bearing roller (7) and the first bearing roller (4) respectively through the transmission of the third transmission chain (14) and the first transmission chain (6) so as to enable the second bearing roller and the first bearing roller to rotate;

b. the electromagnetic valve (22) is opened, so that the spray head (24) can spray the dye in the liquid storage tank (19), the textile enters and exits from the feed port (15), and when the textile reaches the position below the spray head (24), the sprayed dye dyes the textile;

c. as time increases, the dyed textile wound on the leveling roller (25) will be in sufficient contact with the leveling roller (25) when the dyed portion reaches the leveling roller (25), and the leveling roller (25) will strip out a non-uniform portion of the textile with relatively uniform color patches;

d. the electric heating wire (38) generates heat and blows the heat to the dyed textiles under the action of the blower (32) to dry the dyed textiles, and the dyed textiles can be obtained at the discharge hole (27).

7. The use method of the printing and dyeing apparatus for textile production line according to claim 6, characterized in that: and d, when the drying treatment is carried out in the step d, a display screen on the controller (3) can display the real-time temperature inside the box body (1).

Technical Field

The invention relates to the technical field of printing and dyeing devices, in particular to a printing and dyeing device for a textile production line and a using method thereof.

Background

Printing and dyeing, also called dyeing and finishing, is a processing mode and is a general name of pretreatment, dyeing, printing, after finishing, washing and the like; as early as six and seven thousand years ago in the age of new stone implement, our ancestors can dye flax into red by hematite powder, and can dye the knitting wool into yellow, red, brown, blue and other colors in the original place of the Qinghai chailada pennumu flood area, so as to weave out the wool with color stripes.

The existing textile printing and dyeing device is not strong in practicability, single in function and uneven in dyeing.

Disclosure of Invention

The invention aims to provide a printing and dyeing device for a textile production line and a using method thereof, aiming at solving the problems.

The invention realizes the purpose through the following technical scheme:

the printing and dyeing device for the textile production line comprises a box body, universal wheels, an alarm lamp and a drying device;

the universal wheels are arranged below the box body, the controller is arranged at the front end of the box body, the controller is FX3G in model number, the controller is connected with the box body through screws, the alarm lamp is arranged at the top end of the box body, the upper cover is arranged on one side of the alarm lamp, the push-pull handle is arranged on one side of the side face of the box body and connected with the box body through screws, the feed inlet is formed below the push-pull handle, the motor is arranged below the feed inlet, the third chain wheel is arranged at the front end of the motor, and the third chain wheel is in key connection with the motor;

the liquid storage tank is arranged in the box body, the liquid level sensor is arranged at the bottom of the liquid storage tank, the liquid level sensor is WL705-048 in model, a discharge pipe is arranged on one side of the liquid level sensor, the discharge pipe is connected with the liquid storage tank in a welding mode, an electromagnetic valve is arranged on the discharge pipe, a spray head is arranged at the lower end of the discharge pipe, a third bearing roller is arranged below the spray head, an installation seat is arranged at the rear end of the third bearing roller, a fixing rod is arranged at the rear end of the installation seat and connected with the installation seat through a bolt, the fixing rod is connected with the box body in a welding mode, a fourth chain wheel is arranged at the front end of the third bearing roller, a second transmission chain is arranged on the fourth chain wheel, the fourth chain wheel is connected with the third chain wheel through the second transmission chain, and a third transmission chain is arranged in front of the second transmission chain on the fourth chain wheel, a second chain wheel is arranged at the other end of the third transmission chain, a first transmission chain is arranged on the second chain wheel in front of the third transmission chain, and a first chain wheel is arranged at the other end of the first transmission chain;

a second bearing roller is arranged on one side of the third bearing roller and is in key connection with the second chain wheel, a first bearing roller is arranged on one side of the second bearing roller and is in key connection with the first chain wheel, a material homogenizing roller is arranged below one side of the first bearing roller, a temperature sensor is arranged on one side of the material homogenizing roller, the type of the temperature sensor is PT100, a connecting rod is arranged on one side of the liquid storage tank and is connected with the tank body in a welding mode, and the drying device is arranged below the connecting rod;

drying device includes casing, hair-dryer, heating wire, the inside of casing is provided with the hair-dryer, the hair-dryer with the casing passes through screwed connection, the below of hair-dryer is provided with the heating wire, drying device's below is provided with the guide roll, the side opposite side of box is provided with the discharge gate, the rear end of box is provided with the observation window, the observation window with the box passes through hinge connection, be provided with the handle on the rear end face of observation window, the handle with the observation window passes through screwed connection, one side of handle is provided with the lock core, the top of observation window is provided with ventilative grid, ventilative grid with the box passes through screwed connection.

Preferably: the controller is connected with the motor, the alarm lamp, the electromagnetic valve, the temperature sensor, the blower, the liquid level sensor and the electric heating wire through leads.

So set up: the signal transmission and control are convenient through the wire connection.

Preferably: the universal wheel with the box passes through the screw connection, the motor with the box passes through bolted connection.

So set up: it is right to be convenient for through screwed connection the installation of universal wheel is fixed, the motor is used for providing power, and is convenient right through bolted connection the fixed mounting of motor, the dismouting of also being convenient for simultaneously has guaranteed certain joint strength.

Preferably: the liquid storage tank with the box passes through welded connection, the shower nozzle with the discharging pipe passes through threaded connection, the shower nozzle is provided with 4.

So set up: the welding connection ensures the connection strength between the two connected together, and the spray head is convenient to disassemble and assemble and fix through threaded connection.

Preferably: the mounting seat is connected with the third bearing roller through a bearing, and the fourth chain wheel is connected with the third bearing roller through a key.

So set up: connect the convenience through the bearing the rotation of third carrier roller makes interconnect's connection between the two reliable through the key-type connection.

The use method of the printing and dyeing device for the textile production line comprises the following steps:

a. the motor is started, the motor rotates to drive the third bearing roller to rotate, and the motion is transmitted to the second bearing roller and the first bearing roller respectively through the transmission of the third transmission chain and the first transmission chain, so that the second bearing roller and the first bearing roller rotate;

b. opening the electromagnetic valve to enable the spray head to spray the dye in the liquid storage tank, enabling the textile to enter from the feed inlet, and dyeing the textile by the sprayed dye when the textile reaches the position below the spray head;

c. as time goes on, when the dyed part reaches the equalizing roller, the dyed textile wound on the equalizing roller can be in sufficient contact with the equalizing roller, and the equalizing roller can grind uneven color lump parts on the textile relatively uniformly;

d. the electric heating wire generates heat, the heat is blown to the dyed textile under the action of the blower to dry the dyed textile, and the dyed textile can be obtained at the discharge port.

Preferably: and d, when the drying treatment is carried out in the step d, a display screen on the controller can display the real-time temperature inside the box body.

So set up: the controller is used for controlling the action of the executive component.

Compared with the prior art, the invention has the following beneficial effects:

1. the dye liquid level in the liquid storage tank can be detected by arranging the liquid level sensor, when the dye liquid level is lower than the set liquid level, the alarm can send alarm information to remind people to ensure the continuity of work and improve the work efficiency, the temperature sensor can detect the temperature in the tank body and feed the temperature back to the controller, a display screen on the controller can display the information, the drying temperature can be conveniently mastered in real time, the drying device can dry dyed textiles, the subsequent work flow is reduced, and meanwhile, the practicability and the functionality of the device are improved;

2. the device can remove, and the practicality is strong, and the function is various, and intelligent degree is high, and dyeing is even, and workman's intensity of labour is lower.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural view of a printing and dyeing apparatus for a textile manufacturing line according to the present invention;

FIG. 2 is a schematic view showing the internal structure of the printing and dyeing apparatus for textile manufacturing line according to the present invention;

FIG. 3 is a rear view of the printing and dyeing apparatus for a textile manufacturing line according to the present invention;

FIG. 4 is a block diagram of a circuit structure of the printing and dyeing apparatus for textile production line according to the present invention.

The reference numerals are explained below:

1. a box body; 2. a universal wheel; 3. a controller; 4. a first carrier roller; 5. a first sprocket; 6. a first drive chain; 7. a second carrier roller; 8. a second sprocket; 9. a third carrier roller; 10. a third sprocket; 11. a motor; 12. a second drive chain; 13. a fourth sprocket; 14. a third drive chain; 15. a feed inlet; 16. a push-pull handle; 17. an upper cover; 18. an alarm light; 19. a liquid storage tank; 20. fixing the rod; 21. a discharge pipe; 22. an electromagnetic valve; 23. a mounting seat; 24. a spray head; 25. a material homogenizing roller; 26. a temperature sensor; 27. a discharge port; 28. a guide roller; 29. a drying device; 30. a breathable grid; 31. a connecting rod; 32. a blower; 33. a housing; 34. a liquid level sensor; 35. an observation window; 36. a lock cylinder; 37. a handle; 38. an electric heating wire.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The invention will be further described with reference to the accompanying drawings in which: