Optimized library solution for dental implants
阅读说明:本技术 牙科种植体的经优化的库方案 (Optimized library solution for dental implants ) 是由 A·盖尔 Z·B·萨丁 于 2020-03-30 设计创作,主要内容包括:本文描述了用于拟合牙科替代体的系统和方法。在一个实施例中,可打印包括大小不同的多个替代体凹部的测试块。可对替代体凹部内的牙科替代体进行测试,以确定哪个替代体凹部提供最佳拟合。一旦识别出最佳拟合的替代体凹部,就识别出描述那个替代体凹部的几何结构的相应库文件,并且可基于替代体库文件使用替代体凹部几何结构来3D打印牙科原型模型。通过使用通用打印参数和识别出的替代体库文件进行打印,所获得的打印的牙科原型提供了与在测试块中识别出的替代体凹部相同的拟合度。测试块的这种使用减少或消除了对于打印和测试多个打印的牙科原型的迭代循环的需要。(Systems and methods for fitting a dental substitute are described herein. In one embodiment, a test block comprising a plurality of surrogate recesses of different sizes may be printed. The dental substitute within the substitute recess can be tested to determine which substitute recess provides the best fit. Once the best-fitting surrogate recess is identified, a corresponding library file describing the geometry of that surrogate recess is identified, and the surrogate recess geometry can be used to 3D print the dental prototype model based on the surrogate library file. By printing using the common printing parameters and the identified surrogate library file, the resulting printed dental prototype provides the same degree of fit as the surrogate recess identified in the test block. This use of test blocks reduces or eliminates the need for iterative cycles of printing and testing multiple printed dental prototypes.)
1. A dental surrogate method for generating a dental prototype model, the method comprising:
inserting a dental surrogate into a plurality of surrogate recesses located within a 3D printed test model;
identifying a surrogate recess for a preferred fit of the dental surrogate;
identifying a surrogate library file corresponding to the preferably-fitted surrogate recess, the surrogate library file comprising surrogate recess geometries associated with the preferably-fitted surrogate recess; and
based on the identified surrogate library file, 3D printing uses a final dental prototype model of the surrogate recess geometry.
2. The method of claim 1, wherein each of the plurality of surrogate recesses includes a retention mechanism.
3. The method of claim 2, wherein the retention mechanism comprises at least one of a detent mechanism, a friction fit geometry, a lower mechanical interference mechanism, and a lower surrogate fastener hole.
4. The method of claim 1, wherein each of the plurality of surrogate volume recesses includes a fit feedback device to assist in identifying the preferred fit surrogate volume recess.
5. The method of claim 2, wherein the fitting feedback device comprises at least one of a tactile feedback mechanism and an audible feedback mechanism.
6. The method of claim 1, wherein the method further comprises:
receiving a 3D printable model;
3D printing the 3D printed test model based on the 3D printable model.
7. The method of claim 6, wherein 3D printing the 3D printed test model comprises printing a plurality of visual indicators, each of the plurality of visual indicators uniquely identifying each of the plurality of surrogate volume recesses.
8. The method of claim 1, wherein the plurality of surrogate body recesses are arranged based on progressively increasing geometric features.
9. The method of claim 1, wherein the method further comprises receiving at least one 3D printer parameter, the 3D printing of the test model and the 3D printing of the final dental prototype model both being based on the at least one 3D printer parameter.
10. The method of claim 9, wherein the method further comprises identifying a nominal recess geometry and a surrogate recess tolerance value based on the at least one 3D printer parameter.
11. The method of claim 9, wherein the at least one 3D printer parameter includes at least one of a modified surrogate model, a 3D resin type, a 3D printing technique, and a 3D printer selection.
12. A dental surrogate device for generating a dental prototype model, the device comprising:
a 3D printed test model, the 3D printed test model comprising a plurality of surrogate body recesses, wherein:
each of the plurality of surrogate recesses is configured to receive a dental surrogate to identify a preferably fitting surrogate recess;
each of the plurality of surrogate volume recesses is configured to uniquely identify a surrogate library file corresponding to the preferably-fitted surrogate volume recess, the surrogate library file comprising surrogate volume recess geometries associated with the preferably-fitted surrogate volume recess;
the surrogate library file is configured to be integrated into a 3D printed final dental prototype model.
13. The apparatus of claim 12, wherein each of the plurality of surrogate recesses comprises a retention mechanism.
14. The device of claim 13, wherein the retention mechanism comprises at least one of a detent mechanism, a friction fit geometry, a lower mechanical interference mechanism, and a lower surrogate fastener hole.
15. The apparatus of claim 12, wherein each of the plurality of surrogate body recesses includes fit feedback means to assist in identifying the preferred fit surrogate body recess.
16. The apparatus of claim 13, wherein the fitting feedback device comprises at least one of a tactile feedback mechanism and an audible feedback mechanism.
17. The apparatus of claim 13, wherein the 3D printed test model comprises a plurality of printed visual indicators, each of the plurality of visual indicators uniquely identifying each of the plurality of surrogate volume recesses.
18. The apparatus of claim 12, wherein the plurality of surrogate body recesses are arranged based on progressively increasing geometric features.
19. The apparatus of claim 12, wherein the test model is based on the received 3D printer parameters.
20. The apparatus of claim 19, wherein the 3D printer parameters identify a nominal recess geometry and a surrogate recess tolerance.
Technical Field
The application relates to 3D printing of a dental model for a dental implant.
Background
Digital dentistry has been developed to assist dentists and dental assistants in performing dental procedures. Digital dentistry may include computer-assisted dentistry, which may be used to design dental implants, dental implant restorations, dental implant models, surgical guides, and other dental surgical devices. One example of computer-assisted dentistry is U.S. patent No.8,185,224, which describes the use of scanning and computer-assisted design to manufacture dental implant components.
One form of computer-assisted dentistry involves making a dental implant replica, which may be referred to as a dental substitute (analog). As used herein, a dental substitute includes a dental implant replica that can be used in a physical dental model of a patient. The dental substitute can be used to replicate the position and orientation of the implant in the patient's mouth recess, to develop dental implant restorations or for other dental procedures. The dental substitute may comprise the same connecting elements (e.g. screws, bolts or other fastening means) as the dental implant, but may not require the same macroscopic geometry or surface technique as the dental implant, since the dental substitute is not fixed (e.g. screwed) to (in) the lower jaw of the patient.
The use of the dental substitute may include making a digitized model of the patient's lower jaw, and 3D printing the model to perform a fit of the dental substitute, to build a crown, to build a bridge, or to simulate other dental procedures. When used in conjunction with a digitally rendered 3D printed prototype model of a patient's lower jaw, the dental substitute may be referred to as a digital substitute. The digital substitute acts as a substitute for the dental implant within the printed dental model. When used with a printed dental model, the exterior of the dental surrogate will include features related to the location (e.g., x, y, z location) of the surrogate connector such that a matching recess can be placed into the model, which can control the location of the surrogate and, in turn, the surrogate connector in the printed dental model.
Unfortunately, there are considerable differences between 3D printed prototype models due to differences in the 3D printers, the resins used with these 3D printers, differences in the calibration settings of these printers, differences in the manner in which the models are cleaned or post-processed after being removed from these printers, and other differences. As the number of types of 3D printers and new 3D printing resins increases, the possibility of differences in 3D printed prototype models also increases. Differences between 3D printed prototype models lead to differences in dental surrogate fitting and other dental procedures and can reduce the accuracy of devices made from these models. When the fit of the dental substitute indicates a poor match between the dental substitute and the 3D printed prototype, it is often necessary to print the new prototype using different parameters (e.g., modified substitute model, different resins, different 3D printing techniques, different 3D printers, or other changes). Due to the required accuracy of 3D printed prototype models of the patient's lower jaw, each 3D prototype may take several hours to print to completion. If the next fit of the dental substitute indicates a mismatch between the dental substitute and the newly printed prototype, another prototype may need to be printed. The loop may need to iterate repeatedly until the correct combination of parameters is identified. What is needed is an improved method for fitting a dental substitute.
Drawings
Fig. 1A-1B are perspective and top views of an surrogate test block according to some embodiments.
Fig. 2 is a first cross-sectional view of an surrogate test block according to some embodiments.
Fig. 3 is a second cross-sectional view of an surrogate test block according to some embodiments.
Figure 4 illustrates a flow diagram that illustrates a dental substitute technique according to some embodiments.
Fig. 5 illustrates generally an example of a block diagram of a machine on which any one or more of the techniques (e.g., methods) discussed herein may be implemented in accordance with some embodiments.
Detailed Description
The present disclosure describes a technical solution to the various technical problems faced by the fitting of dental alternatives. In one embodiment, a test block comprising a plurality of surrogate recesses of different sizes may be printed. The dental substitute can be tested in the substitute recess to determine which of the substitute recesses provides the best fit. Once the best-fitting surrogate recess is identified, a corresponding ideal library file or computer-aided design (CAD) file describing the geometry of the surrogate recess is identified, and the dental prototype can be 3D printed based on the ideal surrogate library file. The dental prototype model and test blocks may be printed using printing parameters that are typically used by a dental laboratory or other device that prints the dental model, wherein the printing parameters may include the use of universal 3D printer parameters, 3D printer settings, and resins. By printing using the common printing parameters and the identified ideal proxy library file, a subsequent dental prototype model will result in a fit between the proxy and the model that is the same as the proxy recess identified with the best fit within the test block. This use of test blocks reduces or eliminates the need for iterative cycles of printing and testing multiple printed dental prototypes.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, and not by way of limitation, various embodiments discussed in the present document.
Fig. 1A-1B are perspective and top views of an
The
The nominal dental substitute geometry can be identified as a nominal recess, and adjacent recesses can be augmented by a predetermined tolerance value. In one embodiment, a predetermined tolerance value of 0.02mm may be used to provide successively increasing or decreasing recess diameters. The adjacent surrogate recess and the adjacent set of surrogate recess may be selected based on the type of 3D printing, the 3D printing resin material, or based on other printing parameters. There may be a preferred surrogate geometry and digitization library identified for a particular combination of 3D printer parameters, such as 3D printer type, 3D printed pattern, or 3D printed resin material. For example, although a suitable surrogate recess may not be accurately predicted by a particular combination of 3D printer parameters, these 3D printer parameters may be used to determine a predetermined tolerance value between a nominal surrogate geometry and an adjacent surrogate recess. The nominal surrogate geometry and predetermined tolerance values may be used to design the geometry and arrangement of the surrogate recesses within the
Fig. 2 is a first cross-sectional view of an
Fig. 3 is a second cross-sectional view of
Fig. 4 illustrates a flow diagram that illustrates a
Fig. 5 generally illustrates an example of a block diagram of a
As described herein, examples may include or may operate on logic or multiple components, modules, or similar mechanisms. Such a mechanism is a tangible entity (e.g., hardware) capable of performing specified operations when operated. In one example, the hardware may be specifically configured to perform specific operations (e.g., hardwired). In one example, the hardware may include configurable execution units (e.g., transistors, circuits, etc.) and a computer readable medium containing instructions that configure the execution units to perform specific operations when operated on. This configuration may occur at the direction of the execution unit or loading mechanism. Thus, when the apparatus is operating, the execution unit is communicatively coupled to the computer-readable medium. For example, in operation, an execution unit may be configured by a first set of instructions to implement a first set of features at one point in time and reconfigured by a second set of instructions to implement a second set of features.
A machine (e.g., a computer system) 500 may include a hardware processor 502 (e.g., a Central Processing Unit (CPU), a Graphics Processing Unit (GPU), a hardware processor core, or any combination thereof), a main memory 504 and a static memory 506, some or all of which may communicate with each other via an interconnection link (e.g., a bus) 508. The
The
The storage 516 may include a non-transitory machine-readable medium 522 on which is stored one or more sets of data structures or instructions 524 (e.g., software) embodied or utilized by any one or more of the techniques or functions described herein. The instructions 524 may also reside, completely or at least partially, within the main memory 504, within static memory 506, or within the hardware processor 502 during execution thereof by the
While the machine-readable medium 522 is shown to be a single medium, the term "machine-readable medium" can include a single medium or multiple media (e.g., a centralized or distributed database, or associated caches and servers) configured to store the one or more instructions 524.
The term "machine-readable medium" may include any medium that is capable of storing, encoding or carrying instructions for execution by the
The instructions 524 may also be transmitted or received over a communication network 526 using a transmission medium via the network interface device 520 using any of a variety of transmission protocols (e.g., frame relay, Internet Protocol (IP), Transmission Control Protocol (TCP), User Datagram Protocol (UDP), hypertext transfer protocol (HTTP), etc.). Exemplary communication networks can include a Local Area Network (LAN), a Wide Area Network (WAN), a packet data network (e.g., the Internet), a mobile telephone network (e.g., a cellular network), a Plain Old Telephone (POTS) network, and a wireless data network (e.g., a network distributed by the Bluetooth Special interest group (Bluetooth Special interest group), known as Bluetooth ™
And is known as the Institute of Electrical and Electronics Engineers (IEEE)802.11 family of standards anda personal area network standard family, a peer-to-peer (P2P) network, etc.). In one example, the network interface device 520 may include one or more physical jacks (e.g., ethernet, coaxial, or phone jacks) or one or more antennas to connect to the communication network 526. In one example, network interface device 520 may include multiple antennas to use single-input multiple-output (SIMO) techniques, multiple-input multiple-output (MIMO) techniques, or multiple-input single-output (mlmo) techniquesAt least one of output (MISO) technologies performs wireless communication. The term "transmission medium" shall be taken to include any intangible medium that is capable of storing, encoding or carrying instructions for execution by theEach of these non-limiting examples may exist independently or may be combined in various permutations or combinations with one or more other examples.
The method examples described herein may be machine or computer implemented at least in part. Some examples may include a computer-readable medium or machine-readable medium encoded with instructions operable to configure an electronic device to perform a method as described in the above examples. Implementations of such methods may include code, such as microcode, assembly language code, a high-level language code, and the like. Such code may include computer readable instructions for performing a variety of methods. The code may form portions of a computer program product. Further, in one example, the code can be tangibly stored on one or more volatile, non-transitory, or non-volatile tangible computer-readable media, e.g., during execution or at other times. Examples of such tangible computer-readable media may include, but are not limited to, hard disks, removable magnetic disks, removable optical disks (e.g., compact disks and digital video disks), magnetic cassettes, memory cards or sticks, Random Access Memories (RAMs), Read Only Memories (ROMs), and the like.
Example 1 is a dental surrogate method for generating a dental prototype model, the method comprising: inserting a dental surrogate into a plurality of surrogate recesses within a 3D printed test model; identifying a preferred fit surrogate recess for the dental surrogate; identifying a surrogate library file corresponding to the preferably fitted surrogate recess, the surrogate library file comprising surrogate recess geometries associated with the preferably fitted surrogate recess; and 3D printing the final dental prototype model using the surrogate recess geometry based on the identified surrogate library file.
In example 2, the subject matter of example 1 optionally includes wherein each of the plurality of surrogate body recesses includes a retention mechanism.
In example 3, the subject matter of example 2 can optionally include wherein the retention mechanism comprises at least one of a detent mechanism, a friction fit geometry, a lower mechanical interference mechanism, and a lower surrogate fastener hole.
In example 4, the subject matter of any one or more of examples 1-3 optionally includes wherein each of the plurality of surrogate recesses includes fit feedback means to help identify a preferred fit surrogate recess.
In example 5, the subject matter of any one or more of examples 2-4 optionally includes wherein the fitting feedback device includes at least one of a tactile feedback mechanism and an audible feedback mechanism.
In example 6, the subject matter of any one or more of examples 1-5 optionally includes receiving a 3D printable model; 3D printing the 3D printed test model based on the 3D printable model.
In example 7, the subject matter of example 6 optionally includes wherein 3D printing the 3D printed test model includes printing a plurality of visual indicators, each of the plurality of visual indicators uniquely identifying each of the plurality of surrogate volume recesses.
In example 8, the subject matter of any one or more of examples 1-7 optionally includes wherein the plurality of surrogate recesses are arranged based on a progressively increasing geometric feature.
In example 9, the subject matter of any one or more of examples 1-8 optionally includes wherein the gradually increasing geometric feature comprises a gradually increasing diameter.
In example 10, the subject matter of any one or more of examples 1-9 optionally includes receiving at least one 3D printer parameter, wherein 3D printing the test model and 3D printing the final dental prototype model are both based on the at least one 3D printer parameter.
In example 11, the subject matter of example 10 optionally includes identifying a nominal recess geometry and a surrogate recess tolerance value based on at least one 3D printer parameter.
In example 12, the subject matter of any one or more of examples 10-11 optionally includes wherein the at least one 3D printer parameter comprises at least one of a modified surrogate model, a 3D resin type, a 3D printing technique, and a 3D printer selection.
Example 13 is one or more machine-readable media comprising instructions that, when executed by a computing system, cause the computing system to perform any of the methods described in examples 1-12.
Example 14 is an apparatus comprising means for performing any of the methods of examples 1-12.
Example 15 is a system to perform the operations of any of the methods of examples 1-12.
Example 16 is a dental surrogate device for generating a dental prototype model, the device comprising: a 3D printed test model comprising a plurality of surrogate recesses, wherein: each of the plurality of surrogate recesses is configured to receive a dental surrogate to identify a preferably fitting surrogate recess; each of the plurality of surrogate body pockets is configured to uniquely identify a surrogate library file corresponding to the preferably-fitted surrogate body pocket, the surrogate library file including surrogate body pocket geometries associated with the preferably-fitted surrogate body pocket; the surrogate library file is configured to be integrated into the 3D printed final dental prototype model.
In example 17, the subject matter of example 16 optionally includes wherein each of the plurality of surrogate body recesses includes a retention mechanism.
In example 18, the subject matter of example 17 can optionally include wherein the retention mechanism comprises at least one of a detent mechanism, a friction fit geometry, a lower mechanical interference mechanism, and a lower surrogate fastener hole.
In example 19, the subject matter of any one or more of examples 16-18 optionally includes wherein each of the plurality of surrogate recesses includes fit feedback means to help identify a preferably fit surrogate recess.
In example 20, the subject matter of any one or more of examples 17-19 optionally includes, wherein the fitting feedback device includes at least one of a tactile feedback mechanism and an audible feedback mechanism.
In example 21, the subject matter of any one or more of examples 16-20 optionally includes wherein the 3D printed test model is based on the received 3D printable model.
In example 22, the subject matter of any one or more of examples 17-21 optionally includes wherein the 3D printed test model includes a plurality of printed visual indicators, each of the plurality of visual indicators uniquely identifying each of the plurality of surrogate volume recesses.
In example 23, the subject matter of any one or more of examples 16-22 optionally includes wherein the plurality of surrogate recesses are arranged based on a progressively increasing geometric feature.
In example 24, the subject matter of any one or more of examples 16-23 optionally includes wherein the gradually increasing geometric feature comprises a gradually increasing diameter.
In example 25, the subject matter of any one or more of examples 16-24 optionally includes wherein the test model is based on the received 3D printer parameters.
In example 26, the subject matter of example 25 optionally includes wherein the 3D printer parameters identify a nominal recess geometry and a surrogate recess tolerance.
In example 27, the subject matter of any one or more of examples 25-26 optionally includes wherein the at least one 3D printer parameter comprises at least one of a modified surrogate model, a 3D resin type, a 3D printing technique, and a 3D printer selection.
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