阅读说明：本技术 一种用于火工品自动装配生产线的模具上盖连续分离装置 (Continuous mold upper cover separating device for automatic initiating explosive device assembly production line ) 是由 李京 张欲立 杨浩 张宏光 郭瑞雪 朱贺 母佳庆 李健白 孙阳 洪瑞 贺飞 贾 于 2019-03-29 设计创作，主要内容包括：本专利中模具上盖分离装置由导轨装置、前传送装置、皮带调节装置、后传送装置四部分组成。导轨装置用于分离并传递模具上盖；前传送装置用于驱动模具上盖顺利进入导轨装置；皮带调节装置用于调整皮带的张紧力,通过弹簧调节十个轴承时刻与皮带保持紧密接触,保证模具上盖沿导轨装置倾斜连续输送；后传送装置用于驱动模具上盖在导轨上前进,并将分离后的模具上盖的输送至返回输送线上。待分离模具上盖的模具在传送带上以20米/分钟的速度运动,在模具上盖的外径开设一个长方形槽体,由倾斜导轨装置中的拨叉进入长方形槽体中,模具保持原有速度在传送带上进行输送,模具上盖在拨叉的带动下沿倾斜导轨向上运动,使模具上盖与模具中模分离,达到自动分离模具上盖的要求,分离的模具上盖通过传送带回传至原始工位上,其余模具则继续进行传输至后续工位进行装配。(The mold upper cover separating device in the patent is composed of four parts, namely a guide rail device, a front conveying device, a belt adjusting device and a rear conveying device. The guide rail device is used for separating and transferring the upper cover of the mould; the front conveying device is used for driving the upper cover of the mold to smoothly enter the guide rail device; the belt adjusting device is used for adjusting the tension force of the belt, and the ten bearings are adjusted by the springs to be kept in close contact with the belt at all times, so that the upper cover of the mold is ensured to be obliquely and continuously conveyed along the guide rail device; the rear conveying device is used for driving the upper mold cover to advance on the guide rail and conveying the separated upper mold cover to the return conveying line. The mold to be separated from the upper mold cover moves on the conveying belt at a speed of 20 m/min, a rectangular groove is formed in the outer diameter of the upper mold cover, a shifting fork in the inclined guide rail device enters the rectangular groove, the mold is conveyed on the conveying belt at the original speed, the upper mold cover moves upwards along the inclined guide rail under the driving of the shifting fork, the upper mold cover is separated from the middle mold of the mold, the requirement for automatically separating the upper mold cover is met, the separated upper mold cover is transmitted back to the original station through the conveying belt, and other molds are continuously transmitted to the subsequent station for assembly.)

1. The utility model provides a mould upper cover continuous separation device for initiating explosive device automatic assembly production line which characterized by: an input shaft (28) drives a group of gears (25) and a group of round belt pulleys (18) to rotate, the round belt pulleys (18) drive a shaft A (19) to rotate, the shaft A (19) drives a flat belt pulley (23) to rotate, the flat belt pulley (23) in the rear conveying device drives a pair of flat belt pulleys (6) in the front conveying device to rotate through a belt, and the flat belt pulleys driving the upper cover of the mold to advance keep opposite rotating directions all the time.

Technical Field

The invention relates to a continuous separating device for an upper cover of a mold of an automatic assembly production line of initiating explosive devices.

Background

The continuous separation device for the upper cover of the mold (hereinafter referred to as mold cover separation device) is one of key devices on an automatic assembly production line of initiating explosive devices, and is one of bottleneck stations which currently restrict the output of initiating explosive devices. At present, the current situation of the production line of the initiating explosive devices in China is not optimistic, the phenomena of equipment aging, low automation degree, man-mountain tactics and the like generally exist, particularly the process of separating the upper cover of the mold is adopted, and a plurality of manufacturers still continue to operate by hands or upgrade the production line into the operation by mechanical hands. The manual operation has extremely low production efficiency, and needs a large amount of workers to participate, so that the production cost is increased, and the workers need to bear great labor intensity due to endless repeated single labor; the manipulator is used for grabbing the upper cover of the mould, a mould positioning mechanism needs to be additionally arranged, and the pneumatic driving type manipulator is inaccurate in control and difficult in speed adjustment; the servo motor driven type manipulator is flexible and reliable in action and accurate in positioning, but the manufacturing cost and the maintenance cost of the explosion-proof type servo manipulator are high, the requirement on the technical level of operators is high, and therefore part of enterprises are difficult to bear.

Disclosure of Invention

The invention aims to: the problem of in the automatic assembly production process of initiating explosive devices such as ignition device, throwing pipe, electric explosion pipe, do not influence the transmission speed of initiating explosive device between each station, through mechanical structure's ingenious setting, drive three group's belt pulleys and a set of gear simultaneously by a driving source, make two sets of belt pulleys that contact with the mould upper cover rotate the opposite direction, drive the mould upper cover and do the continuous conveying on the guide rail that inclines 10 and return the transfer chain, all the other moulds then continue to advance along horizontal transport platform, accomplish mould and mould upper cover autosegregation is solved.

The technical scheme for realizing the purpose is as follows:

the mold cover separating device is composed of a guide rail device, a front conveying device, a belt adjusting device and a rear conveying device. The guide rail device is used for separating and transferring the upper cover of the mould; the front conveying device is used for driving the upper cover of the mold to smoothly enter the guide rail device; the belt adjusting device is used for adjusting the tension force of the belt, and the ten bearings are adjusted by the springs to be kept in close contact with the belt at all times, so that the upper cover of the mold is ensured to be obliquely and continuously conveyed along the guide rail device; the rear conveying device is used for driving the upper mold cover to advance on the guide rail and conveying the separated upper mold cover to the return conveying line. The mold to be separated from the upper mold cover moves on the conveying belt at a speed of 20 m/min, a rectangular groove is formed in the outer diameter of the upper mold cover, a shifting fork in the inclined guide rail device enters the rectangular groove, the mold is conveyed on the conveying belt at the original speed, the upper mold cover moves upwards along the inclined guide rail under the driving of the shifting fork, the upper mold cover is separated from the middle mold of the mold, the requirement for automatically separating the upper mold cover is met, the separated upper mold cover is transmitted back to the original station through the conveying belt, and other molds are continuously transmitted to the subsequent station for assembly.

The method is characterized in that: simple structure, full automation, it is efficient.

Drawings

Fig. 1 is a top view of a mold cap separating apparatus.

Fig. 2 is a sectional view of the mold cover separating device a-a.

Fig. 3 is a sectional view in the direction of B-B of the die cover separating device.

Fig. 4 is a sectional view in the direction of the mold cover separating unit C-C.

Fig. 5 is a partial sectional view in the direction D-D of the mold cover separating device.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and detailed description.

The mold cover separating device is composed of a guide rail device, a front conveying device, a belt adjusting device and a rear conveying device.

A guide rail device:

referring to fig. 2, a guide rail (1) on the guide rail device is fixed on a conveying platform through two guide rail supports (2) and six screws, the guide rail and the conveying platform are kept parallel by adjusting the six screws, the two guide rail supports are adjusted to enable separated mold upper covers to smoothly enter a return conveying line, and the guide rail inclined part and the platform keep an inclination angle of 10 degrees, so that the mold upper covers and the molds are conveyed in a layered mode.

A front conveying device:

referring to fig. 3 and 4, the front conveying device is fixed on the conveying platform through a rear support (3) and a front support (10), a bearing seat (9) is fixed on the front support (10) through bolts, an upper gland (7) and a lower gland (8) are fixed on the bearing seat (9) through screws for sealing the bearing seat, two pairs of 61902-type bearings are respectively assembled on the shaft (4), a shaft sleeve (5) is respectively assembled between each pair of bearings, a flat belt pulley (6) is connected on the shaft (4) through a key, and is connected with a pair of flat belt pulleys (23) in the rear conveying device through two flat belts with the length 690, so that the pair of flat belt pulleys (6) and the pair of flat belt pulleys (23) rotate in the same direction, and the rectangular groove body of the upper cover of the mold is smoothly connected on the inclined part of the guide rail (1) by driving the two flat belt pulleys, and the inclined conveying of the upper.

A belt adjusting device:

referring to fig. 2 and 5, the belt adjusting device is fixed on a conveying platform through a pair of small supports (29) and a pair of large supports (30) through bolts, an adjusting plate (12) is fixed on a connecting column (11) through screws, an adjusting seat (13) is connected with the adjusting plate through screws, ten 635-shaped bearings on two sides are rotated through pins (14), an upper cover of a mold entering an inclined guide rail is guided and conveyed, and ten springs (16) are arranged at the rear ends of ten adjusting rods (15) to ensure that the bearings are in close contact with a conveyor belt and keep elasticity all the time.

A rear conveying device:

referring to fig. 3, the rear conveyer and the conveying platform incline 100 degrees, the front support (17) and the rear support (27) are connected through screws to fix the rear conveyer on the conveying platform, the round belt pulley (18) is installed on the shaft A (19) to rotate through nuts, the rotating direction of the shaft A (19) is the same as that of the input shaft (28), the length of the round belt is 518 mm, the gland (20) is fixed on the small bearing seat (24) through screws, a shaft sleeve (21) is installed between two 61902 type bearings, the flat belt pulley (23) is fixed on the shaft A (19) through key connection, a pair of gears (25) are connected on the shaft B (24) through keys, the rotating direction of the shaft B (24) is opposite to that of the input shaft (28) of a driving source, the rotating directions of the pair of flat belt pulleys (23) are also opposite, and the upper cover of a mold on the inclined guide rail is effectively driven to advance along the guide rail, a large bearing seat (26) is fixed on a rear support (27) through bolts.