High-speed hob type roller cotton gin

文档序号:1138629 发布日期:2020-10-09 浏览:44次 中文

阅读说明:本技术 一种高速滚刀式皮辊轧花机 (High-speed hob type roller cotton gin ) 是由 陈蓉 于 2020-07-06 设计创作,主要内容包括:本发明涉及机械设备技术领域,且公开了一种高速滚刀式皮辊轧花机,包括机体,所述机体的顶面固定连接有进料箱,且进料箱背面的左侧固定连接有电机,且电机的输出轴上固定套接有主齿轮,所述电机的输出端延伸至进料箱的内腔且固定连接有碾压筒,且碾压筒的数量为两个。本发明通过采用机械代替人工对棉花进行输送的方式,利用主齿轮与副齿轮之间的相互作用,带动副齿轮转动,副齿轮带动传动杆转动,传动杆带动碾压筒转动,采用转动的碾压筒对棉花均匀输送,避免了采用人工对棉花进行输送,由于人工输送的速度不均,且需要消耗较大的劳动力,造成设备内部卡棉或加工太慢,影响加工进度,导致加工效率低,劳动力浪费的问题。(The invention relates to the technical field of mechanical equipment and discloses a high-speed hob type roller cotton gin which comprises a gin body, wherein the top surface of the gin body is fixedly connected with a feeding box, the left side of the back surface of the feeding box is fixedly connected with a motor, an output shaft of the motor is fixedly sleeved with a main gear, the output end of the motor extends to the inner cavity of the feeding box and is fixedly connected with two rolling cylinders, and the number of the rolling cylinders is two. According to the cotton rolling machine, cotton is conveyed by adopting machinery instead of manpower, the auxiliary gear is driven to rotate by utilizing the interaction between the main gear and the auxiliary gear, the auxiliary gear drives the transmission rod to rotate, the transmission rod drives the rolling barrel to rotate, and the cotton is uniformly conveyed by adopting the rotating rolling barrel, so that the problems of cotton clamping or too slow processing in the equipment, low processing efficiency and labor waste caused by the fact that the cotton is manually conveyed due to uneven speed of manual conveying and large labor consumption are avoided.)

1. The utility model provides a high-speed hobbing cutter formula roller gin, includes organism (1), its characterized in that: the top surface of the machine body (1) is fixedly connected with a feeding box (5), the left side of the back surface of the feeding box (5) is fixedly connected with a motor (31), and the output shaft of the motor (31) is fixedly sleeved with a main gear (32), the output end of the motor (31) extends to the inner cavity of the feeding box (5) and is fixedly connected with a grinding cylinder (6), the number of the rolling cylinders (6) is two, the right side of the inner cavity of the feeding box (5) is movably sleeved with a transmission rod (7), and the transmission rod (7) is fixedly sleeved with a rolling cylinder (6), one end of the transmission rod (7) extends to the back of the feeding box (5) and is fixedly connected with an auxiliary gear (33), the front fixed mounting of organism (1) has drive assembly (4), the left side fixedly connected with leather roller (9) of organism (1), and leather roller (9) are connected with drive assembly (4) transmission.

2. The high-speed hob-type roller gin according to claim 1, wherein: the leather roller is characterized in that one end of the leather roller (9) is fixedly connected with a driving wheel (30) which is located on the back of the machine body (1), a belt (29) is movably sleeved on the driving wheel (30), the left side of the machine body (1) is movably connected with a hobbing cutter (25) which is located below the leather roller (9), one end of the hobbing cutter (25) extends to the back of the machine body (1) and is fixedly connected with a driven wheel (28), the driving wheel (30) is in transmission connection with the driven wheel (28) through the belt (29), the front and the back of the machine body (1) are fixedly connected with a positioning block (11), a screw (26) is fixedly connected with the side face of the positioning block (11), a screw rod (27) is sleeved on the inner screw of the screw (26), a telescopic strip (10) is sleeved on the inner movable of the positioning block (11), and the side face of, one end of the screw rod (27) penetrates through the positioning block (11) and extends to the inside of the telescopic strip (10), and a discharge plate (12) is fixedly connected to the left side of the machine body (1).

3. The high-speed hob-type roller gin according to claim 1, wherein: the bottom surface of the machine body (1) is fixedly connected with a buffer plate (19), the outer part of the buffer plate (19) is movably sleeved with a base (15), the middle part of the bottom surface of the inner cavity of the base (15) is fixedly connected with a guide rail (23), the guide rail (23) is movably sleeved with a slide block (20), the side surface of the slide block (20) is fixedly connected with a spring (24), one end of the spring (24) is fixedly connected with the guide rail (23), the top surface of the slide block (20) is fixedly connected with a stress block (22), the bottom surface of the buffer plate (19) is fixedly connected with a push block (21), the push block (21) is slidably connected with the buffer plate (19), both sides of the bottom surface of the buffer plate (19) are fixedly connected with an elastic part (16), one end of the elastic part (16) is fixedly connected with a limiting plate (18), and the limiting plate (18) is fixedly connected, the top surface of the limiting plate (18) is fixedly connected with a straight rod (17), and one end of the straight rod (17) extends to the upper side of the buffer plate (19).

4. The high-speed hob-type roller gin according to claim 1, wherein: the auxiliary gear (33) is provided with a tooth-engaging wheel matched with the main gear (32), and the auxiliary gear (33) and the main gear (32) are meshed with each other.

5. The high-speed hob-type roller gin according to claim 1, wherein: the equal fixedly connected with in both sides of feeding case (5) inner chamber is located sieve (8) of grinding section of thick bamboo (6) top, and two sieve (8) for the central line bilateral symmetry of feeding case (5).

6. The high-speed hob-type roller gin according to claim 2, wherein: the telescopic strip (10) is provided with a screw hole matched with the screw rod (27), and the screw hole and the screw rod (27) are in clamping connection.

7. The high-speed hob-type roller gin according to claim 2, wherein: grooves matched with the belt (29) are formed in the driven wheel (28) and the driving wheel (30), and anti-skid grains are arranged in the grooves.

8. A high-speed hob-type roller gin according to claim 3, characterized in that: the elastic piece (16) is movably sleeved outside the straight rod (17), and the distance value of the elastic piece (16) is equal to the distance value from the limiting plate (18) to the buffer plate (19).

9. The high-speed hob-type roller gin according to claim 1, wherein: the dust collection device is characterized in that the front and the back of the machine body (1) are fixedly connected with dust collection grooves (2), the top surfaces of the dust collection grooves (2) are fixedly connected with dust collection pumps (3), the output ends of the dust collection pumps (3) are fixedly connected onto the dust collection grooves (2), the input ends of the dust collection pumps (3) are fixedly connected with guide pipes (13), and one ends of the guide pipes (13) are fixedly connected with dust collection covers (14).

Technical Field

The invention relates to the technical field of mechanical equipment, in particular to a high-speed hob type belt roller cotton gin.

Background

The cotton gin is one of cotton processing machines, the machine for separating ginned cotton from cotton seed requires that the quality of cotton fibre and cotton seed are not damaged in the ginning process, and two types of commonly-used saw-toothed ginning machine and roller ginning machine are characterized by that it utilizes the surface of leather roller with larger friction coefficient to adhere and drive cotton fibre so as to attain the goal of separating cotton seed from cotton seed.

The modern uses high-speed hob type gin to carry out the in-process of processing to the cotton, often adopt the manual work to carry the cotton, because the speed of artifical transport is uneven, and need consume great labour, cause the inside card cotton of equipment or process too slowly, influence the processing progress, lead to machining inefficiency, the extravagant problem of labour, simultaneously because the distance between hobbing cutter and the leather roller is fixed when processing, can't adjust according to the speed and the quality of cotton processing, cause the use of equipment to be restricted, lead to equipment availability factor low, the narrow problem of adaptability, equipment during operation can produce a large amount of vibrations in addition when processing cotton, if not eliminate to the vibrational force, cause equipment internals vibration to drop or damage, lead to equipment life weak point, the extravagant problem of cost, a high-speed hob type leather roller gin is put forward now.

Disclosure of Invention

The invention provides a high-speed hob type leather roller cotton gin, which has the advantages of high processing efficiency, labor saving, high use efficiency, wide adaptability, long service life and cost saving, and solves the problems in the background art.

The invention provides the following technical scheme: the utility model provides a high-speed hobbing cutter formula roller gin, includes the organism, the top surface fixedly connected with feeding case of organism, and the left side fixedly connected with motor at the feeding case back, and the fixed cover has connect the master gear on the output shaft of motor, the output of motor extends to the inner chamber and the fixedly connected with of feeding case and rolls a section of thick bamboo, and rolls a quantity and be two, the transfer line has been cup jointed in the right side activity of feeding incasement chamber, and the fixed cover has been cup jointed on the transfer line and rolls a section of thick bamboo, the one end of transfer line extends to the back and the fixedly connected with pinion of feeding case, the positive fixed mounting of organism has the drive assembly, the left side fixedly connected with leather roller of organism, and the leather roller is connected with the drive assembly transmission.

Carefully, the one end fixedly connected with of leather roller is located the action wheel at the organism back, and the belt has been cup jointed in the activity on the action wheel, the left side swing joint of organism has the hobbing cutter that is located the leather roller below, and the one end of hobbing cutter extends to the back and the fixedly connected with of organism from the driving wheel, the action wheel passes through the belt and is connected from the driving wheel transmission, the front and the equal fixedly connected with locating piece in the back of organism, and the side fixedly connected with screw of locating piece, the inside spiral of screw has cup jointed the screw rod, the inside activity of locating piece has cup jointed flexible strip, and the side of flexible strip and the one end fixed connection of hobbing cutter, the inside that the locating piece just extended to flexible strip is run through to the one end of screw rod.

Carefully, the bottom surface fixedly connected with buffer board of organism, and the outside activity of buffer board has cup jointed the base, the middle part fixedly connected with guide rail of inner cavity of the base bottom surface, and the activity has cup jointed the slider on the guide rail, the side fixedly connected with spring of slider, and the one end fixed connection of spring is on the guide rail, the top surface fixedly connected with atress piece of slider, the bottom surface fixedly connected with ejector pad of buffer board, and ejector pad and buffer board sliding connection, the equal fixedly connected with elastic component in both sides of buffer board bottom surface, and the one end fixedly connected with limiting plate of elastic component, limiting plate fixed connection is in the bottom surface of inner cavity of the base, the top surface fixedly connected with straight-bar of limiting plate, and the one end of straight-bar extends to the top of buffer board.

And carefully selecting, wherein the pinion is provided with a tooth-engaging tooth matched with the main gear, and the pinion is meshed with the main gear.

Carefully, the equal fixedly connected with in both sides of feeding case inner chamber is located the sieve that rolls a top, and two sieves bilateral symmetry for the central line of feeding case.

Carefully selecting, set up the screw with screw rod looks adaptation on the telescopic strip, and screw rod be the joint relation.

Carefully, all set up the recess with belt looks adaptation on follow driving wheel and the action wheel, and be equipped with anti-skidding line in the recess.

Carefully selecting, the elastic component activity cup joints the outside at the straight-bar, the distance value of elastic component equals with the distance value of limiting plate to buffer board.

The dust collection device is characterized in that the front side and the back side of the machine body are fixedly connected with dust collection grooves, the top surfaces of the dust collection grooves are fixedly connected with a dust collection pump, the output end of the dust collection pump is fixedly connected to the dust collection grooves, the input end of the dust collection pump is fixedly connected with a guide pipe, and one end of the guide pipe is fixedly connected with a dust collection cover.

The invention has the following beneficial effects:

1. according to the cotton rolling machine, cotton is conveyed by adopting machinery instead of manpower, the auxiliary gear is driven to rotate by utilizing the interaction between the main gear and the auxiliary gear, the auxiliary gear drives the transmission rod to rotate, the transmission rod drives the rolling barrel to rotate, and the cotton is uniformly conveyed by adopting the rotating rolling barrel, so that the problems of cotton clamping or too slow processing in the equipment, influence on processing progress, low processing efficiency and labor waste caused by the fact that the cotton is manually conveyed due to uneven speed of manual conveying and large labor consumption are avoided, and the processing efficiency is improved and the labor is saved.

2. According to the invention, by adjusting the distance between the hob and the leather roller, the telescopic length of the telescopic strip in the positioning block is adjusted by utilizing the interaction of the screw hole on the telescopic strip and the screw rod on the positioning block through the clamping connection of the screw rod and different screw holes, so that the hob is driven to move to adjust the distance between the hob and the leather roller, the problems of limited use of equipment, low use efficiency of the equipment and narrow adaptability caused by the fact that the distance between the hob and the leather roller is fixed and cannot be adjusted according to the speed and quality of cotton processing during processing are solved, and the use efficiency of the equipment is improved while the adaptability is improved.

3. According to the invention, through the mutual matching of the buffer plate, the push block, the stress block, the slide block and the spring, the vibration force of the equipment is utilized to drive the buffer plate to move, the buffer plate drives the push block to move, the push block drives the stress block to move, the stress block drives the slide block to move, the slide block moves to compress the spring to generate elasticity, and the elasticity of the spring is adopted to buffer the vibration force, so that the problems that the equipment can generate a large amount of vibration during working when cotton is processed, if the vibration force is not eliminated, the vibration of parts in the equipment falls or is damaged, the service life of the equipment is short, the cost is wasted are caused, the service life of the equipment is ensured, and the.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic side view of a structural belt roller of the present invention;

FIG. 3 is a schematic top view of a feed box of the present invention configuration;

figure 4 is a schematic top view of a screen panel of the present invention construction.

In the figure: 1. a body; 2. a dust collecting groove; 3. a dust suction pump; 4. a drive assembly; 5. a feeding box; 6. rolling the cylinder; 7. a transmission rod; 8. a sieve plate; 9. a leather roller; 10. a telescopic bar; 11. positioning blocks; 12. a discharge plate; 13. a conduit; 14. a dust hood; 15. a base; 16. an elastic member; 17. a straight rod; 18. a limiting plate; 19. a buffer plate; 20. a slider; 21. a push block; 22. a stress block; 23. a guide rail; 24. a spring; 25. hobbing cutters; 26. a screw; 27. a screw; 28. a driven wheel; 29. a belt; 30. a driving wheel; 31. a motor; 32. a main gear; 33. a pinion gear.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, a high-speed hob-type roller cotton gin comprises a gin body 1, wherein a feeding box 5 is fixedly connected to the top surface of the gin body 1, a motor 31 is fixedly connected to the left side of the back surface of the feeding box 5, a main gear 32 is fixedly sleeved on an output shaft of the motor 31, an output end of the motor 31 extends to an inner cavity of the feeding box 5 and is fixedly connected with two rolling cylinders 6, the number of the rolling cylinders 6 is two, two sides of the inner cavity of the feeding box 5 are fixedly connected with sieve plates 8 positioned above the rolling cylinders 6, the two sieve plates 8 are bilaterally symmetrical relative to the central line of the feeding box 5, the sieve plates 8 are arranged to primarily screen and separate cotton entering the feeding box 5, the probability of cotton stacking is reduced, the uniform feeding effect is improved, the positions of the two sieve plates 8 are arranged at the same time, so that the two sides of the cotton are uniformly stressed and can stably enter the two rolling cylinders 6, the right side of the inner cavity of the feeding box 5 is movably sleeved with a transmission rod 7, the transmission rod 7 is fixedly sleeved with a rolling cylinder 6, one end of the transmission rod 7 extends to the back of the feeding box 5 and is fixedly connected with a pinion 33, the pinion 33 is provided with a tooth matched with the main gear 32, the pinion 33 is meshed with the main gear 32, the pinion 33 is driven to rotate by utilizing the interaction between the main gear 32 and the pinion 33, the pinion 33 drives the transmission rod 7 to rotate, the transmission rod 7 drives the rolling cylinder 6 to rotate, the cotton is uniformly conveyed by adopting the rotating rolling cylinder 6, the problem that the cotton is manually conveyed is avoided, because the manual conveying speed is uneven, and the labor force is consumed greatly, the cotton is clamped or processed too slowly in the equipment, the processing progress is influenced, the processing efficiency is low, the labor force is wasted is solved, the labor force is saved while the processing efficiency is improved, the front of the machine body 1 is fixedly provided with a driving assembly 4, the left side of the machine body 1 is fixedly connected with a leather roller 9, the leather roller 9 is in transmission connection with the driving assembly 4, one end of the leather roller 9 is fixedly connected with a driving wheel 30 positioned on the back of the machine body 1, a belt 29 is movably sleeved on the driving wheel 30, the left side of the machine body 1 is movably connected with a hobbing cutter 25 positioned below the leather roller 9, one end of the hobbing cutter 25 extends to the back of the machine body 1 and is fixedly connected with a driven wheel 28, the driven wheel 28 and the driving wheel 30 are respectively provided with a groove matched with the belt 29, and the grooves are internally provided with anti-skid grains, so that the driving wheel 30 can drive the driven wheel 28 to rotate through the belt 29, thereby driving the transmission rod 7 to rotate, the two grinding cylinders 6 to rotate oppositely, the problem of the structure skid is avoided, the transmission rod 7 cannot rotate, the front and the back of the machine body 1 are both fixedly connected with a positioning block 11, the side of the positioning block 11 is fixedly connected with a screw 26, the screw 26 is spirally sleeved with a screw 27, the inner part of the positioning block 11 is movably sleeved with a telescopic strip 10, the telescopic strip 10 is provided with a screw hole matched with the screw 27, the screw hole and the screw 27 are in a clamping relation, the distance between the hob 25 and the leather roller 9 is adjusted by utilizing the interaction between the screw hole on the telescopic strip 10 and the screw 27 on the positioning block 11 through the clamping of the screw 27 and different screw holes, the telescopic length of the telescopic strip 10 in the positioning block 11 is adjusted, so that the hob 25 is driven to move and adjust the distance between the hob 25 and the leather roller 9, the problem that the distance between the hob 25 and the leather roller 9 is fixed during processing and cannot be adjusted according to the speed and the quality of cotton processing, the use of equipment is limited, the use efficiency of the equipment, the side surface of the telescopic bar 10 is fixedly connected with one end of a hob 25, one end of a screw 27 penetrates through a positioning block 11 and extends to the inside of the telescopic bar 10, the left side of the machine body 1 is fixedly connected with a discharge plate 12, the bottom surface of the machine body 1 is fixedly connected with a buffer plate 19, the outer part of the buffer plate 19 is movably sleeved with a base 15, the middle part of the inner cavity bottom surface of the base 15 is fixedly connected with a guide rail 23, a slide block 20 is movably sleeved on the guide rail 23, the side surface of the slide block 20 is fixedly connected with a spring 24, one end of the spring 24 is fixedly connected on the guide rail 23, the top surface of the slide block 20 is fixedly connected with a stress block 22, the bottom surface of the buffer plate 19 is fixedly connected with a push block 21, the push block 21 is slidably connected with the buffer plate 19, the vibration force of the device is utilized to drive the buffer plate 19 to move, the buffer plate 19, the sliding block 20 moves the compression spring 24 to generate elastic force, the elastic force of the spring 24 is adopted to buffer the vibration force, the problems that when equipment works for processing cotton, a large amount of vibration is generated, if the vibration force is not eliminated, the vibration of internal parts of the equipment falls off or is damaged, the service life of the equipment is short, and the cost is wasted are solved, the service life of the equipment is ensured, the cost is saved, the two sides of the bottom surface of the buffer plate 19 are fixedly connected with the elastic parts 16, the elastic parts 16 are movably sleeved outside the straight rod 17, the distance value of the elastic parts 16 is equal to the distance value from the limiting plate 18 to the buffer plate 19, the position of the elastic parts 16 is limited through the straight rod 17, the problem that the elastic parts 16 are inclined is reduced, meanwhile, the elastic parts 16 are in a normal state initially, the vibration force on the edge of the buffer plate 19 is weakened through the elastic expansion of the elastic parts 16, the buffering efficiency is improved, limiting plate 18 fixed connection is in the bottom surface of base 15 inner chamber, the top surface fixedly connected with straight-bar 17 of limiting plate 18, and the one end of straight-bar 17 extends to the top of buffer board 19, the equal fixedly connected with dust collecting tank 2 in front and the back of organism 1, and the top surface fixedly connected with dust absorption pump 3 of dust collecting tank 2, the output end fixed connection of dust absorption pump 3 is on dust collecting tank 2, the input fixedly connected with pipe 13 of dust absorption pump 3, and the one end fixedly connected with suction hood 14 of pipe 13, utilize mutually supporting of dust absorption pump 3 and dust collecting tank 2, produce suction through dust absorption pump 3, the dust that the suction hood 14 will process the production inhales in the pipe 13, at last dust absorption pump 3 is leading-in dust collecting tank 2 and is collected, guarantee operational environment's clean degree, the feature of environmental protection has.

The working principle is as follows: when the cotton picker is used, firstly, according to the required distance, the screw 27 is rotated, the screw 27 and the screw 26 are in spiral action to drive the screw 27 to move out of a screw hole of the telescopic strip 10, at the moment, the telescopic strip 10 is moved to drive the hob 25 to move, the distance between the hob 25 and the leather roller 9 is adjusted, then, the screw 27 is reversely rotated to be clamped into the screw hole again to fix the telescopic strip 10, equipment is started, so that cotton is put into the feeding box 5, the cotton is firstly primarily screened by the screen plate 8, the motor 31 drives the main gear 32 to rotate, the main gear 32 drives the auxiliary gear 33 to rotate, the main gear 32 and the auxiliary gear 33 drive the rolling barrel 6 to rotate to uniformly convey the cotton, the conveyed cotton enters the machine body 1 to be processed, the driving assembly 4 drives the leather roller 9 to rotate, the leather roller 9 drives the driving wheel 30 to rotate, the driving wheel 30 drives the driven wheel 28, the processed cotton is discharged from the discharge plate 12, the dust hood 14 sucks dust into the guide pipe 13, the dust is guided into the dust collection groove 2 by the dust collection pump 3 to be collected, the vibration force generated by the equipment presses the buffer plate 19 downwards, the buffer plate 19 drives the push block 21 to move downwards, the push block 21 drives the stress block 22 to move, the stress block 22 drives the slide block 20 to move, the slide block 20 moves to compress the spring 24 to generate elasticity, the vibration force is buffered through the elasticity of the spring 24, the elastic piece 16 is also compressed when the buffer plate 19 moves downwards, and the elastic piece 16 generates rebound force to drive the buffer plate 19 to move upwards to improve the buffering effect.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Meanwhile, in the drawings of the invention, the filling pattern is only used for distinguishing the layers and is not limited at all.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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