Early-support later-fixing early-dismantling formwork system and construction method thereof
阅读说明:本技术 一种先支后装定型早拆模板体系及其施工方法 (Early-support later-fixing early-dismantling formwork system and construction method thereof ) 是由 吴贤情 廖春艳 于 2020-07-29 设计创作,主要内容包括:本发明一种先支后装定型早拆模板体系,包括支撑系统和模板系统;支撑系统包括支撑架体、顶托、支撑梁和梁底支撑装置;支撑架体是由脚手架钢管搭设而成的整体支架;顶托包括早拆顶托和普通顶托;支撑梁包括板底支撑梁和梁底支撑梁;模板系统包括楼板模板、后拆垫板、梁侧模板和梁底模板,楼板模板位于板底支撑梁上;梁底模板位于梁底支撑装置上侧,梁侧模板分别位于梁底模板两侧。本发明大大降低了定型模板的强度和刚度要求,从而降低了定型模板的重量、造价和加工难度,有效的解决了定型模板难以适应整体支撑体系的问题,具有更大的应用范围。(The invention relates to a first-support later-fixing early-dismantling template system, which comprises a support system and a template system; the supporting system comprises a supporting frame body, a top support, a supporting beam and a beam bottom supporting device; the support frame body is an integral support formed by erecting scaffold steel pipes; the jacking comprises an early-dismantling jacking and a common jacking; the supporting beams comprise plate bottom supporting beams and beam bottom supporting beams; the template system comprises a floor template, a rear dismantling base plate, a beam side template and a beam bottom template, wherein the floor template is positioned on the bottom support beam; the beam bottom template is positioned on the upper side of the beam bottom supporting device, and the beam side templates are respectively positioned on two sides of the beam bottom template. The invention greatly reduces the strength and rigidity requirements of the sizing template, thereby reducing the weight, the manufacturing cost and the processing difficulty of the sizing template, effectively solving the problem that the sizing template is difficult to adapt to an integral supporting system and having wider application range.)
1. A first-support later-fixing early-dismantling template system comprises a support system and a template system; the method is characterized in that:
the supporting system comprises a supporting frame body, a top support, a supporting beam and a beam bottom supporting device (4); the support frame body is an integral support formed by erecting scaffold steel pipes and comprises a plate bottom rear-dismantling support upright stanchion (10), a plate bottom early-dismantling support upright stanchion (12), a beam bottom rear-dismantling support upright stanchion (1), a beam bottom early-dismantling support upright stanchion (14) and a connecting cross rod (13); the top support comprises an early-dismantling top support (2) and a common top support (11), the early-dismantling top support (2) is respectively positioned at the upper ends of the plate bottom early-dismantling supporting upright stanchion (10) and the beam bottom late-dismantling supporting upright stanchion (1), and the common top support (11) is respectively positioned at the upper ends of the plate bottom early-dismantling supporting upright stanchion (12) and the beam bottom early-dismantling supporting upright stanchion (14); the supporting beams comprise plate bottom supporting beams (8) and beam bottom supporting beams (3), and the plate bottom supporting beams (8) and the beam bottom supporting beams (3) are respectively positioned on early-dismantling top supports (2) and common top supports (11) at the corresponding plate bottom and beam bottom positions; the beam bottom supporting devices (4) are arranged on the beam bottom supporting beam (3) at intervals;
the template system comprises a floor template (7), a rear dismantling cushion plate (9), beam side templates (5) and a beam bottom template (6), wherein the floor template (7) is positioned on a plate bottom supporting beam (8), the floor template (7) is formed by linearly splicing a plurality of shaping templates (71), triangular notches (711) are arranged at the corners of the positions, corresponding to the plate bottom rear dismantling supporting upright rods (10), of the shaping templates (71), the triangular notches (711) of four adjacent shaping templates (71) are enclosed to form cushion plate notches (72) consistent with the outline of the rear dismantling cushion plate (9), and the rear dismantling cushion plate (9) is positioned in the cushion plate notches (72) formed by enclosing the shaping templates (71);
the beam bottom template (6) is positioned on the upper side of the beam bottom supporting device (4), the beam side templates (5) are respectively positioned on two sides of the beam bottom template (6), the lower ends of the beam side templates (5) are respectively and vertically connected with two side edges of the beam bottom template (6), and the upper ends of the beam side templates (5) are respectively spliced with the corresponding side internal corners of the floor slab template (7);
the plate bottom rear-dismantling supporting vertical rods (10) are uniformly arranged along the middle part of the floor slab template (7), and the plate bottom early-dismantling supporting vertical rods (12) are arranged between the plate bottom rear-dismantling supporting vertical rods (10) and the beam or between the plate bottom rear-dismantling supporting vertical rods (10) and the wall column; the beam bottom rear-dismantling supporting upright stanchions (1) are uniformly arranged along the central line of the beam bottom in the beam span, and the beam bottom early-dismantling supporting upright stanchions (14) are arranged between the beam bottom rear-dismantling supporting upright stanchions (1) and a wall or between the beam bottom rear-dismantling supporting upright stanchions (1) and a column; the adjacent supporting upright rods are connected through a connecting cross rod (13) to form a stable integral support.
2. The pre-supporting post-sizing early-dismantling formwork system as claimed in claim 1, wherein: the early-dismantling jacking device comprises an early-dismantling jacking screw rod (21), a top plate (25), an early-dismantling jack (24), a first early-dismantling adjusting nut (22) and a second early-dismantling adjusting nut (23), wherein the top plate (25) is arranged at the top of the early-dismantling jacking screw rod (21) and is connected with the early-dismantling jacking screw rod (21) in a welding manner, the early-dismantling jack (24) is movably sleeved outside the early-dismantling jacking screw rod (21), the first early-dismantling adjusting nut (22) and the second early-dismantling adjusting nut (23) are respectively matched with the early-dismantling jacking screw rod (21) in a threaded manner and are positioned below the early-dismantling jack (24), the lower end of the early-dismantling jacking screw rod (21) is respectively positioned at the corresponding plate bottom rear-dismantling supporting upright rod (10) and the upper end of the beam bottom rear-supporting upright rod (1), the first early-dismantling adjusting nut (22) abuts against the upper end of the corresponding rear-dismantling supporting upright rod, and the second early-dismantling adjusting nut (23) abuts against the lower side of the early-dismantling jacking screw rod (24), the height of the top plate (25) can be adjusted by rotating the first early-dismantling adjusting nut (22), and the height of the early-dismantling support (24) can be adjusted by rotating the second early-dismantling adjusting nut (23).
3. The pre-supporting post-sizing early-dismantling formwork system as claimed in claim 2, wherein: the overall dimension of the rear dismantling backing plate (9) is larger than that of the top plate (25) of the early dismantling jacking plate (2).
4. The pre-supporting post-sizing early-dismantling formwork system as claimed in claim 1, wherein: ordinary top support (11) including ordinary top support lead screw (1101), layer board (1103) and adjusting nut (1102), layer board (1103) set up in ordinary top support lead screw (1101) top and pass through welded connection with ordinary top support lead screw (1101), adjusting nut (1102) and ordinary top support lead screw (1101) screw-thread fit, the lower extreme of ordinary top support lead screw (1101) is fixed a position at the board bottom that corresponds early tear open support pole (12) and the roof beam bottom early tear open support pole (14) upper end, and adjusting nut (1102) support the upper end at the early tear open support pole that corresponds, through the height of rotatory adjusting nut (1102) adjustable layer board (1103).
5. The pre-supporting post-sizing early-dismantling formwork system as claimed in claim 1, wherein: the beam bottom supporting device (4) comprises a supporting transverse ridge (405), a handle (401), a nut (402), a screw rod (403), a lantern ring (407), a movable stopper (404) and a fixed stopper (406), wherein the nut (402) and the fixed stopper (406) are respectively connected to two ends of the supporting transverse ridge (405), the lantern ring (407) is sleeved on the outer side of the supporting transverse ridge (405) between the nut (402) and the fixed stopper (406), and the lantern ring (407) can slide along the supporting transverse ridge (405); the movable stopper (404) is connected with the lantern ring (407), the screw rod (403) penetrates through the nut (402) and is in threaded fit with the nut (402), one end of the screw rod (403) penetrating through the nut (402) abuts against the outer side of the movable stopper (404), the handle (401) is connected with one end, away from the movable stopper (404), of the screw rod (403), and the movable stopper (404) and the lantern ring (407) can be driven to slide along the supporting transverse edge (405) by rotating the screw rod (403) through the handle (401); the supporting transverse ribs (405) are formed by processing and manufacturing square steel pipes, and the cross sections of the lantern rings (407) correspond to the cross sections of the supporting transverse ribs (405); the movable stopper (404) and the fixed stopper (406) are made of angle steel, the fixed stopper (406) is connected with the supporting transverse edge (405) through welding, and the nut (402) is connected with the supporting transverse edge (405) through welding; the movable stopper (404) is connected with the collar (407) through welding.
6. The pre-supporting post-sizing early-dismantling formwork system as claimed in claim 1, wherein: the support frame body is an integral support which is formed by erecting any one type of scaffold steel pipes of a fastener type, a bowl buckle type, a disc buckle type, a wheel buckle type and a key groove type.
7. A construction method of a pre-supporting and post-setting early-dismantling formwork system as claimed in any one of claims 1 to 6, comprising the steps of:
s1, erecting a support frame body, and connecting the plate bottom rear-dismantling support upright stanchion (10), the plate bottom early-dismantling support upright stanchion (12), the beam bottom rear-dismantling support upright stanchion (1) and the beam bottom early-dismantling support upright stanchion (14) through a connecting cross rod (13) to form a stable integral support;
s2, mounting a common top support (11) and an early-dismantling top support (2), respectively inserting and positioning the common top support (11) and the early-dismantling top support (2) at the upper ends of corresponding supporting vertical rods, and adjusting the height of a top plate (25) of the early-dismantling top support (2), so that the heights of the top plates (25) of the early-dismantling top supports (2) at the upper ends of the plate bottom later-dismantling supporting vertical rods (10) are consistent, and the heights of the top plates (25) of the early-dismantling top supports (2) at the upper ends of the beam bottom later-dismantling supporting vertical rods (1) are consistent;
s3, mounting the beam bottom support beam (3) and the plate bottom support beam (8), placing and positioning the beam bottom support beam (3) and the plate bottom support beam (8) on a corresponding supporting plate (1103) of the common top support (11) and an early-dismantling support (24) of the early-dismantling top support (2), and adjusting the height and the levelness of the beam bottom support beam (3) and the plate bottom support beam (8) through an adjusting nut (1102) on the common top support (11) and a second early-dismantling adjusting nut (23) of the early-dismantling top support (2);
s4, mounting the beam bottom supporting devices (4), and uniformly positioning the beam bottom supporting devices (4) on the beam bottom supporting beam (3) at intervals;
s5, mounting a beam bottom template (6) and beam side templates (5), mounting the beam bottom template (6) on a beam bottom supporting device (4), respectively mounting the beam side templates (5) on two sides of the beam bottom template (6), and clamping and positioning the lower sides of the beam side templates (5) on two sides of the beam bottom template (6) through the beam bottom supporting device (4);
s6, laying a floor slab template (7), splicing and positioning the shaped template (71) on the slab bottom support beam (8) in a straight line, and enabling a cushion plate gap (72) formed by enclosing the shaped template (71) to correspond to the early-dismantling jacking (2);
s7, mounting a rear dismantling backing plate (9), respectively positioning the rear dismantling backing plate (9) on a top plate (25) of the early dismantling jacking support (2), and positioning the rear dismantling backing plate (9) in a backing plate gap (72) formed by enclosing the shaping template (71) and flush with the upper end face of the floor slab template (7);
s8, pouring concrete on the floor slab template (7) and the beam bottom template (6);
s9, after the concrete strength reaches 50% of the designed strength, removing the common top support (11), the plate bottom support beam (8), the beam bottom support beam (3), the floor slab template (7), the beam bottom support device (4), the beam side template (5), the plate bottom early-dismantling support upright stanchion (12), the beam bottom early-dismantling support upright stanchion (14) and the corresponding connecting cross rod (13), removing the corresponding beam bottom support beam (3) and the plate bottom support beam (8) by rotating the adjusting nut (1102) of the common top support (11) and the second early-dismantling adjusting nut (23) of the early-dismantling top support (2), and then removing the plate bottom early-dismantling support upright stanchion (12), the beam bottom early-dismantling support upright stanchion (14) and the corresponding connecting cross rod (13);
s10, after the concrete strength reaches the strength capable of completely removing the formwork, the early-removal top support (2) is removed, the backing plate (9) is removed, the beam bottom formwork (6) is removed, the support upright rod (10) is removed after the bottom of the slab, the support upright rod (1) and the corresponding connecting cross rod (13) are removed after the bottom of the beam, the adjusting nut (22) is removed through rotating the first early-removal top support (2), the support for the later-removal backing plate (9) and the beam bottom formwork (6) is removed by the early-removal top support (2), the backing plate (9) and the beam bottom formwork (6) are removed after the removal, the support upright rod (10) is removed after the bottom of the slab is removed, the support upright rod (1) and the corresponding connecting cross rod (13) are removed after the bottom of.
8. The construction method of a formwork system with early propping and later shaping as claimed in claim 7, wherein in step S1, the distance between the slab bottom early-dismantling supporting vertical rods (10) is determined by the calculation of the floor slab supporting system stress, and the slab bottom early-dismantling supporting vertical rods (12) are arranged between the slab bottom early-dismantling supporting vertical rods (10) and the beam, or between the slab bottom early-dismantling supporting vertical rods (10) and the wall column; the beam bottom rear-dismantling support upright posts (1) are uniformly arranged along the central line of the beam bottom in a beam span, the distance between the beam bottom rear-dismantling support upright posts (1) is determined by the stress calculation of a beam support system, and the distance between the beam bottom rear-dismantling support upright posts (1) is the same as the distance between the plate bottom rear-dismantling support upright posts (10) or is one time of an integer of the distance between the plate bottom rear-dismantling support upright posts (10); the beam bottom early-dismantling supporting vertical rod (14) is arranged between the beam bottom later-dismantling supporting vertical rod (1) and a wall, or between the beam bottom later-dismantling supporting vertical rod (1) and a column; and the adjacent supporting upright poles are connected by any one type of fastener type, bowl type, disc type, wheel type and key groove type through the connecting cross rod (13) to form a stable integral support.
9. The construction method of a pre-supporting and post-setting early demolition formwork system according to claim 7, wherein the operations of installing the bottom beam support device (4), the bottom beam formwork (6), and the side beam formwork (5) in steps S4 and S5 are as follows: a plurality of beam bottom supporting devices (4) are uniformly arranged on a beam bottom supporting beam (3) at intervals, a beam bottom template (6) is placed on a supporting transverse ridge (405) between a movable stopper (404) and a fixed stopper (406), the lower ends of two beam side templates (5) are respectively vertically connected with the two sides of the beam bottom template (6), a screw rod (403) is rotated through a handle (401), the screw rod (403) drives the movable stopper (404) and a sleeve ring (407) to slide to one side of the fixed stopper (406) along the supporting transverse ridge (405), and therefore the lower sides of the beam side templates (5) are clamped on the two sides of the beam bottom template (6).
Technical Field
The invention belongs to the technical field of building engineering, relates to an early-dismantling formwork system, and particularly relates to an early-dismantling formwork system formed by supporting first and then shaping and a construction method thereof.
Background
The early-dismantling formwork is a formwork supporting device and a method adopted for realizing early dismantling of a floor formwork, and the working principle is that a plate is dismantled without dismantling columns, the floor formwork and part of supporting vertical rods can be dismantled only when the strength of concrete reaches 50% of the design strength, most of the supporting vertical rods and adjustable supports still keep a supporting state, and when the strength of the concrete reaches the design requirement, all the supporting vertical rods are dismantled. The early-dismantling formwork is divided into a first support and then assembly method and a first assembly and then assembly method according to the construction sequence, and is divided into an integral supporting system and a single-rod supporting system according to the type of the supporting system. The method of supporting and installing the template comprises the steps of firstly building a template supporting system and then installing the template; the method of firstly installing and then supporting is to install the template and then support or install the template and support at the same time; the integral supporting system is constructed by adopting various types of scaffold steel pipes to support and erect the formworks into an integral frame body and adopting a first-support and later-installation method; the single-rod supporting system is characterized in that each supporting vertical rod is independently arranged, and the single-rod supporting system is constructed by adopting a first mounting and then constructing method. The support frame body of the integral support system has larger support capacity and stability, and has small requirements on the strength and the rigidity of the template, but the integral support upright rod erected by adopting a first support and later installation method of the integral support system is difficult to realize accurate positioning, and the shaping template is difficult to adapt to the first support and later installation method; the upright rod of the single-rod support system has no stability, and the stability of the whole template system can be ensured only by the template with higher strength and rigidity, so that the weight, the manufacturing cost and the processing difficulty of the template are increased, and the application range of the shaping template and the early-dismantling template technology is greatly reduced; at present, the single-rod support system and the method of firstly mounting and then mounting are mostly adopted for the sizing templates such as the steel frame plywood template, the ribbed plastic template, the aluminum alloy and the like, and the templates are only applied to high-rise buildings with small structural change at present due to the large weight, high manufacturing cost and poor size adaptability. If the shaping template can be applied to an early-dismantling template system with integral support after being supported first, the weight, the manufacturing cost and the processing difficulty of the template can be greatly reduced, and the application range of the template is greatly enlarged.
Disclosure of Invention
The early-dismantling formwork system greatly reduces the requirements on strength and rigidity of the shaping formwork, thereby reducing the weight, the manufacturing cost and the processing difficulty of the shaping formwork and effectively solving the problems in the prior art.
The technical scheme adopted by the invention for realizing the purpose is as follows: a first-support later-fixing early-dismantling template system comprises a support system and a template system;
the supporting system comprises a supporting frame body, a top support, a supporting beam and a beam bottom supporting device; the support frame body is an integral support formed by erecting scaffold steel pipes and comprises a plate bottom rear-dismantling support upright rod, a plate bottom early-dismantling support upright rod, a beam bottom rear-dismantling support upright rod, a beam bottom early-dismantling support upright rod and a connecting cross rod; the top support comprises an early-dismantling top support and a common top support, the early-dismantling top support is respectively positioned at the upper ends of the plate bottom early-dismantling supporting vertical rod and the beam bottom late-dismantling supporting vertical rod, and the common top support is respectively positioned at the upper ends of the plate bottom early-dismantling supporting vertical rod and the beam bottom early-dismantling supporting vertical rod; the supporting beams comprise a plate bottom supporting beam and a beam bottom supporting beam, and the plate bottom supporting beam and the beam bottom supporting beam are respectively positioned on an early-dismantling top support and a common top support at the corresponding plate bottom and the beam bottom; the beam bottom supporting devices are arranged on the beam bottom supporting beams at intervals;
the template system comprises a floor template, a rear dismantling backing plate, beam side templates and a beam bottom template, wherein the floor template is positioned on a plate bottom supporting beam and is formed by linearly splicing a plurality of shaping templates, triangular notches are arranged at the corners of the shaping templates corresponding to the plate bottom rear dismantling supporting vertical rods, the triangular notches of four adjacent shaping templates are enclosed to form backing plate notches with the contour consistent with that of the rear dismantling backing plate, and the rear dismantling backing plate is positioned in the backing plate notches formed by enclosing the shaping templates;
the beam bottom template is positioned on the upper side of the beam bottom supporting device, the beam side templates are respectively positioned on two sides of the beam bottom template, the lower ends of the beam side templates are respectively and vertically connected with two side edges of the beam bottom template, and the upper ends of the beam side templates are respectively spliced with the corresponding side internal corners of the floor template;
the plate bottom rear-dismantling supporting vertical rods are uniformly arranged along the middle part of the floor slab formwork, and the plate bottom early-dismantling supporting vertical rods are arranged between the plate bottom rear-dismantling supporting vertical rods and the beam or between the plate bottom rear-dismantling supporting vertical rods and the wall column; the beam bottom rear-dismantling supporting vertical rods are uniformly arranged in the beam span along the central line of the beam bottom, and the beam bottom early-dismantling supporting vertical rods are arranged between the beam bottom rear-dismantling supporting vertical rods and a wall or between the beam bottom rear-dismantling supporting vertical rods and a column; the adjacent supporting upright rods are connected through a connecting cross rod to form a stable integral support.
The further technical scheme of the invention is as follows: the early-dismantling top support comprises an early-dismantling top support screw rod, a top plate, an early-dismantling support, a first early-dismantling adjusting nut and a second early-dismantling adjusting nut, the top plate is arranged at the top of the early-dismantling top support screw rod and is connected with the early-dismantling top support screw rod in a welding manner, the early-dismantling support movable sleeve is arranged at the outer side of the early-dismantling top support screw rod, the first early-dismantling adjusting nut and the second early-dismantling adjusting nut are respectively matched with the early-dismantling top support screw rod in a threaded manner and are positioned below the early-dismantling support, the lower end of the early-dismantling top support screw rod is respectively positioned at the upper end of a support upright rod and a support upright rod after dismantling at the bottom of a corresponding plate, the first early-dismantling adjusting nut supports the upper end of the support upright rod after dismantling correspondingly, the second early-dismantling adjusting nut supports the lower side of the early-dismantling support, the height of the top plate can be adjusted by rotating the first early-dismantling adjusting nut.
The further technical scheme of the invention is as follows: the utility model discloses a support pole setting, including ordinary top support lead screw, layer board and adjusting nut, ordinary top support is including ordinary top support lead screw, layer board and adjusting nut, the layer board sets up in ordinary top support lead screw top and passes through welded connection with ordinary top support lead screw, and adjusting nut and ordinary top support lead screw thread fit, the lower extreme of ordinary top support lead screw is fixed a position respectively and is early torn open at the bottom of the board that corresponds and support pole setting and the roof beam and early tear open and support the pole setting upper end, and adjusting nut supports the upper end that supports the pole setting in the early tearing open of correspondence, through the height.
The further technical scheme of the invention is as follows: the beam bottom supporting device comprises a supporting transverse ridge, a handle, a nut, a screw, a lantern ring, a movable stopper and a fixed stopper, wherein the nut and the fixed stopper are respectively connected to two ends of the supporting transverse ridge; the movable stopper is connected with the lantern ring, the screw rod penetrates through the nut and is in threaded fit with the nut, one end of the screw rod penetrating through the nut abuts against the outer side of the movable stopper, the handle is connected with one end of the screw rod, which is far away from the movable stopper, and the movable stopper and the lantern ring can be driven to slide along the supporting transverse ridge by rotating the screw rod through the handle; the supporting transverse ribs are formed by processing and manufacturing square steel pipes, and the cross sections of the lantern rings correspond to the cross sections of the supporting transverse ribs; the movable stopper and the fixed stopper are made of angle steel, the fixed stopper is connected with the supporting transverse ridge in a welding manner, and the nut is connected with the supporting transverse ridge in a welding manner; the movable stopper is connected with the lantern ring through welding.
The further technical scheme of the invention is as follows: the support frame body is an integral support which is formed by erecting any one type of scaffold steel pipes of a fastener type, a bowl buckle type, a disc buckle type, a wheel buckle type and a key groove type.
The further technical scheme of the invention is as follows: the overall dimension of the rear dismantling backing plate is larger than that of the top plate of the early dismantling jacking.
The other technical scheme of the invention is as follows: a construction method of a formwork system which is firstly supported and then shaped and is early dismantled comprises the following steps:
s1, erecting a support frame body, and connecting the plate bottom rear-dismantling support upright stanchion, the plate bottom early-dismantling support upright stanchion, the beam bottom rear-dismantling support upright stanchion and the beam bottom early-dismantling support upright stanchion through a connecting cross rod to form a stable integral support;
s2, mounting a common top support and an early-dismantling top support, respectively inserting and positioning the common top support and the early-dismantling top support at the upper ends of corresponding supporting vertical rods, and adjusting the heights of top plates of the early-dismantling top supports, so that the heights of the top plates of the early-dismantling top supports at the upper ends of the plate bottom late-dismantling supporting vertical rods are consistent, and the heights of the top plates of the early-dismantling top supports at the upper ends of the beam bottom late-dismantling supporting vertical rods are consistent;
s3, mounting the beam bottom supporting beam and the plate bottom supporting beam, placing and positioning the beam bottom supporting beam and the plate bottom supporting beam on the corresponding supporting plate of the common top support and the early-dismantling support of the early-dismantling top support, and adjusting the height and the levelness of the beam bottom supporting beam and the plate bottom supporting beam through the adjusting nut on the common top support and the second early-dismantling adjusting nut of the early-dismantling top support;
s4, mounting beam bottom supporting devices, and uniformly positioning a plurality of beam bottom supporting devices on the beam bottom supporting beams at intervals;
s5, mounting a beam bottom template and a beam side template, mounting the beam bottom template on a beam bottom supporting device, respectively mounting the beam side template on two sides of the beam bottom template, and clamping and positioning the lower sides of the beam side templates on two sides of the beam bottom template through the beam bottom supporting device;
s6, laying floor slabs, splicing and positioning the shaped templates on the slab bottom support beams in a straight line, wherein a cushion plate gap formed by enclosing the shaped templates corresponds to the early-dismantling jacking position;
s7, mounting a rear dismantling backing plate, respectively positioning the rear dismantling backing plate on a top plate of the early dismantling jacking, wherein the rear dismantling backing plate is positioned in a backing plate gap formed by enclosing of the shaping template and is flush with the upper end surface of the floor slab template;
s8, pouring concrete on the floor slab template and the beam bottom template;
s9, after the strength of concrete reaches 50% of the designed strength, removing the common top support, the plate bottom support beam, the beam bottom support beam, the floor slab template, the beam bottom support device, the beam side template, the plate bottom early-dismantling support upright stanchion, the beam bottom early-dismantling support upright stanchion and the corresponding connecting cross rod, and removing the corresponding beam bottom support beam and the plate bottom support beam by rotating the adjusting nut of the common top support and the second early-dismantling adjusting nut of the early-dismantling top support, so as to remove the beam bottom support device, the beam side template and the floor slab template, and then removing the plate bottom early-dismantling support upright stanchion, the beam bottom early-dismantling support upright stanchion and the corresponding connecting cross rod;
s10, after the concrete strength reaches the strength capable of completely removing the formwork, removing the early-removing top support, the late-removing base plate, the beam bottom formwork, the support vertical rod after removing the slab bottom, the support vertical rod after removing the beam bottom and the corresponding connecting cross rod, and removing the support vertical rod after removing the slab bottom and the corresponding connecting cross rod through rotating the first early-removing adjusting nut of the early-removing top support, so that the early-removing top support removes the support for the late-removing base plate and the beam bottom formwork, thereby realizing the removal of the late-removing base plate and the beam bottom formwork, and removing the support vertical rod after removing the slab bottom, the support vertical rod after removing the beam bottom and the.
The further technical scheme of the invention is as follows: in step S1, the distance between the slab bottom rear-dismantling support uprights is determined by calculation of the floor slab support system stress, and the slab bottom early-dismantling support uprights are arranged between the slab bottom rear-dismantling support uprights and the beams, or between the slab bottom rear-dismantling support uprights and the wall columns; the beam bottom rear-dismantling support upright posts are uniformly arranged in the beam span along the central line of the beam bottom, the distance between the beam bottom rear-dismantling support upright posts is determined by the stress calculation of a beam support system, and the distance between the beam bottom rear-dismantling support upright posts is the same as the distance between the plate bottom rear-dismantling support upright posts or is one-time integer times of the distance between the plate bottom rear-dismantling support upright posts; the beam bottom early-dismantling supporting vertical rod is arranged between the beam bottom later-dismantling supporting vertical rod and a wall or between the beam bottom later-dismantling supporting vertical rod and a column; and the adjacent supporting upright rods are connected by any one type of fastener type, bowl buckle type, disc buckle type, wheel buckle type and key groove type through the connecting cross rod to form a stable integral support.
The further technical scheme of the invention is as follows: in steps S4 and S5, the operations of installing the bottom sill support, the bottom sill mold, and the side sill mold are as follows: the beam bottom supporting devices are evenly arranged on the beam bottom cross beam at intervals, the beam bottom template is arranged on the supporting transverse ribs between the movable blocking pieces and the fixed blocking pieces, the lower ends of the two beam side templates are respectively vertically connected with the two sides of the beam bottom template, the screw is rotated by the handle and drives the movable blocking pieces and the lantern rings to slide towards one side of the fixed blocking pieces along the supporting transverse ribs, and therefore the lower sides of the beam side templates are clamped on the two sides of the beam bottom template.
The early-dismantling template system with the functions of supporting first and shaping later has the following beneficial effects by adopting the technical scheme:
1. the support frame body is an integral support which is erected by any one type of scaffold steel pipes such as a fastener type scaffold steel pipe, a bowl type scaffold steel pipe, a disc type scaffold steel pipe, a wheel type scaffold steel pipe and a key groove type scaffold steel pipe which are commonly used in the market at present, has the bearing capacity of bearing templates, concrete and construction loads, and also has the stability of ensuring the stability of the whole template system, and compared with single-rod support, the support frame body greatly reduces the requirements on the strength and the rigidity of the templates, thereby greatly reducing the weight and the processing difficulty of the templates and greatly reducing the manufacturing cost of the template system; in addition, as the template is simple to process, part of non-standard size template components are convenient to process on site according to the actual size, the adaptability of the template can be greatly improved, and the template has a larger application range;
2. according to the construction method of supporting firstly and then installing later, a gap larger than the early-dismantling top supporting plate is reserved on the floor slab template, and finally the gap is blocked by the later-dismantling base plate, so that certain deviation between the position of the later-dismantling supporting upright rod and the size of the floor slab template can be allowed, and the problem that the shaping template is difficult to adapt to an integral supporting system is solved;
3. the beam bottom template is reserved and then is detached, the beam side template, the floor slab template, the beam bottom support beam and the plate bottom support beam are all detached early, and the beam template and the floor slab template are well fused into a set of early detaching system with complete technology;
4. the beam bottom supporting device integrates the beam bottom supporting small beam and the beam side template bottom supporting into a whole, the beam bottom supporting is designed into a tool structure, the advantages of reliable reinforcement, convenient and fast construction, repeated turnover use and a large amount of materials conservation are achieved, the beam bottom supporting device is suitable for early formwork removal systems, the application range is wide, and the popularization value is very high.
The early-dismantling formwork system with the first support and the later fixing and the construction method thereof are further described with reference to the accompanying drawings and the embodiment.
Drawings
FIG. 1 is a bottom view of a pre-stressed, post-stressed, shaped, early-disassembled form system of the present invention (with the top support omitted);
FIG. 2 is a front view of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a bottom view of a pre-stressed post-stressed form-hardened early demolition template system with the early demolition elements removed in accordance with the present invention;
FIG. 5 is a front view of the present invention with the early disconnect removed;
FIG. 6 is a side view of the present invention with the early disconnect removed;
FIG. 7 is a schematic structural view of a sizing die plate;
FIG. 8 is a schematic view of the construction of the rear release liner;
FIG. 9 is a front view of the early removal jacking;
FIG. 10 is a side view of the early release jacking;
FIG. 11 is a front view of a conventional jack;
FIG. 12 is a side view of a conventional jacking;
FIG. 13 is a front view of the beam bottom support apparatus;
FIG. 14 is a top view of the beam bottom support apparatus;
FIG. 15 is a side view of the beam bottom support apparatus;
fig. 16 is a schematic structural diagram of the beam side template and the beam bottom template positioned on the beam bottom rear-dismantling supporting upright rod through the beam bottom supporting device and the beam bottom supporting beam;
the reference numbers illustrate: 1-beam bottom rear dismantling supporting upright rod, 2-early dismantling top support, 21-early dismantling top support screw rod, 22-first early dismantling adjusting nut, 23-second early dismantling adjusting nut, 24-early dismantling support, 25-top plate, 3-beam bottom supporting beam, 4-beam bottom supporting device, 401-handle, 402-nut, 403-screw rod, 404-movable stopper, 405-supporting transverse ridge, 406-fixed stopper, 407-lantern ring, 5-beam side template, 6-beam bottom template, 7-floor template, 71-shaped template, 711-triangular notch, 72-base plate notch, 8-plate bottom supporting beam, 9-rear dismantling base plate, 10-plate bottom rear dismantling upright rod, 11-common top support, 1101-common top support screw rod, 1102-adjusting nuts, 1103-supporting plates, 12-early-dismantling supporting vertical rods at the plate bottoms, 13-connecting cross rods and 14-early-dismantling supporting vertical rods at the beam bottoms.
Detailed Description
As shown in fig. 1 to 16, the early-dismantling formwork system for early-branch and later-fixing of the invention comprises a supporting system and a formwork system.
The supporting system comprises a supporting frame body, a top support, a supporting beam and a beam bottom supporting device 4; the support frame body is an integral support formed by erecting any type of scaffold steel pipes in a fastener type, a bowl buckle type, a disc buckle type, a wheel buckle type and a key groove type, has the bearing capacity of bearing a formwork, concrete and construction load, and has the stability of ensuring the stability of the whole formwork system, and in the embodiment, the support frame body comprises a plate bottom rear-dismantling support
The formwork system comprises a
During construction, the plate bottom rear-dismantling support upright posts 10 are uniformly arranged at intervals along the middle part of the floor slab formwork 7, and the distance between the plate bottom rear-dismantling support upright posts 10 is determined by the floor slab support system stress calculation; the slab bottom early-dismantling supporting upright stanchion 12 is arranged between the slab bottom later-dismantling supporting upright stanchion 10 and a beam, or between the slab bottom later-dismantling supporting upright stanchion 10 and a wall column; the beam bottom rear-dismantling supporting vertical rods 1 are uniformly arranged in a beam span along the central line of the beam bottom, and the distance between the beam bottom rear-dismantling supporting vertical rods 1 is determined by the stress calculation of a beam supporting system; of course, the distance between the beam bottom rear-dismantling support vertical rods 1 can also be set to be the same as the distance between the plate bottom rear-dismantling support vertical rods 10, or be an integer multiple of the distance between the plate bottom rear-dismantling support vertical rods 10; the beam bottom early-dismantling supporting upright stanchions 14 are arranged between the beam bottom later-dismantling supporting upright stanchions 1 and a wall or between the beam bottom later-dismantling supporting upright stanchions 1 and a column, and adjacent supporting upright stanchions are connected through the connecting cross rods 13 to form a stable integral support.
In addition, the length of the
As shown in fig. 9 and 10, the early-dismantling jack 2 includes an early-dismantling jack screw 21, a top plate 25, an early-dismantling jack 24, a first early-dismantling adjusting nut 22 and a second early-dismantling adjusting nut 23, wherein the top plate 25 is arranged at the top of the early-dismantling jack screw 21 and is connected with the early-dismantling jack screw 21 by welding; in the embodiment, the overall dimension of the rear dismantling backing plate 9 is larger than the overall dimension of the top plate 25 of the early dismantling jacking 2, a construction method of supporting and installing the supporting system is adopted, the floor slab formwork 7 is installed, and finally the backing plate notch 72 on the floor slab formwork 7 is sealed by the rear dismantling backing plate 9, so that the position of the supporting and erecting rod and the dimension of the floor slab formwork 9 are allowed to have a certain deviation, and the problem that the shaped formwork is difficult to adapt to construction by the supporting and installing method is solved; early tear support 24 movable sleeve open and locate early tear the top support lead screw 21 outside early, first early tear adjusting nut 22 open and early tear adjusting nut 23 open with early tear the top support lead screw 21 screw-thread fit and lie in early tear support 24 below early tear respectively, early tear the lower extreme of top support lead screw 21 open respectively and support pole setting 10 and the roof beam bottom after tearing open support pole setting 1 upper end after corresponding board bottom, and first early tear adjusting nut 22 open support the upper end of pole setting after corresponding, early tear adjusting nut 23 open the downside of support 24 in early tear support in the second, through the height of the adjustable roof 25 of rotatory first early tear adjusting nut 22 open, through the height of the adjustable early tear support 24 in rotatory second early tear adjusting nut 23 open.
As shown in fig. 11 and 12, the common
As shown in fig. 13 to 15, the beam bottom supporting device 4 includes a supporting cross ridge 405, a handle 401, a nut 402, a screw 403, a collar 407, a movable stopper 404 and a fixed stopper 406, the supporting cross ridge 405 is made of square steel pipe, the cross section of the collar 407 corresponds to the cross section of the supporting cross ridge 405, the collar 407 can be just inserted into the supporting cross ridge 405, and the movable stopper 404 and the fixed stopper 406 are made of angle steel. The nut 402 and the fixed stopper 406 are respectively connected to two ends of the supporting transverse ridge 405, the collar 407 is sleeved outside the supporting transverse ridge 405 between the nut 402 and the fixed stopper 406, and the collar 407 can slide along the supporting transverse ridge 405; the movable stopper 404 is connected with the collar 407 through welding, the screw 403 passes through the nut 402 and is in threaded fit with the nut 402, one end of the screw 403 passing through the nut 402 abuts against the outer side of the movable stopper 404, the handle 401 is connected with one end of the screw 403 far away from the movable stopper 404, and the movable stopper 404 and the collar 407 can be driven to slide along the supporting cross ridge 405 by rotating the screw 403 through the handle 401.
In addition, the invention also provides a construction method of the early-dismantling formwork system with the steps of firstly supporting and then shaping, comprising the following steps of:
s1, erecting a support frame body, and connecting the plate bottom rear-dismantling support
s2, mounting the common
s3, mounting the beam-bottom support beams 3 and the plate-bottom support beams 8, placing and positioning the beam-bottom support beams 3 and the plate-bottom support beams 8 on the corresponding supporting plates 1103 of the common
s4, mounting the beam bottom supporting devices 4, and uniformly positioning the beam bottom supporting devices 4 on the beam
s5, mounting the
s6, laying a
s7, mounting the rear
s8, pouring concrete on the
s9, after the strength of concrete reaches 50% of the designed strength (namely after 3-4 days of concrete pouring), removing the common
s10, after the concrete strength reaches the strength capable of completely removing the formwork, the early-removal
In step S1, the distance between the slab bottom rear-dismantling support uprights 10 is determined by the floor slab support system stress calculation, and the slab bottom early-dismantling support uprights 12 are arranged between the slab bottom rear-dismantling support uprights 10 and the beams, or between the slab bottom rear-dismantling support uprights 10 and the wall columns; the beam bottom rear-dismantling support upright stanchions 1 are uniformly arranged along the central line of the beam bottom in a beam span, the distance between the beam bottom rear-dismantling support upright stanchions 1 is determined by the stress calculation of a beam support system, and the distance between the beam bottom rear-dismantling support upright stanchions 1 is the same as the distance between the plate bottom rear-dismantling support upright stanchions 10 or is one integral multiple of the distance between the plate bottom rear-dismantling support upright stanchions 10; the beam bottom early-dismantling supporting upright stanchion 14 is arranged between the beam bottom later-dismantling supporting upright stanchion 1 and a wall or between the beam bottom later-dismantling supporting upright stanchion 1 and a column; and the adjacent supporting upright rods are connected by any one type of fastener type, bowl buckle type, disc buckle type, wheel buckle type and key groove type through the connecting cross rod 13 to form a stable integral support.
As shown in fig. 1 and 4, after concrete is poured, the beam or the wall column can support the floor slab, so that the supporting vertical rod near the beam or the wall column can be designed into an early-dismantling structure, and the floor slab near the beam or the wall column does not need to be supported when the concrete strength reaches 50% of the designed strength, and only the middle part of the floor slab needs to be supported; the same principle applies to the support of the lower part of the beam.
In steps S4 and S5, the operations of mounting the bottom beam support device 4, the
It should be noted that the common jacking of the present invention is prior art, and the leveling and detaching of the support beam by the common jacking is also prior art, and will not be described in detail in this embodiment.
The above embodiments are only preferred embodiments of the present invention, and the structure of the present invention is not limited to the forms of the above embodiments, and any modifications, equivalents and the like within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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