阅读说明：本技术 包括具有自由回转功能的上部回转体的挖掘机 (Excavator comprising upper slewing body having free slewing function ) 是由 昔玉珍 李春汉 于 2018-01-26 设计创作，主要内容包括：一种用于使建筑设备的上部回转体能够自由回转的系统。作业装置附接到上部回转体,以提升和移动物体。回转马达连接到动力单元,以使上部回转体回转。控制器被电连接到作业装置和回转马达,以检测施加到作业装置的力,并且基于所检测到的力生成控制信号以控制回转马达,使得上部回转体自由回转。该系统使上部回转体能够在该上部回转体提升负载时自由回转,以在确保安全性的同时减少能量消耗。(A system for enabling the free slewing of the upper slewing body of construction equipment. The working device is attached to the upper slewing body to lift and move the object. The swing motor is connected to the power unit to swing the upper swing body. The controller is electrically connected to the working device and the swing motor to detect a force applied to the working device, and generates a control signal to control the swing motor based on the detected force such that the upper swing body freely swings. The system enables the upper slewing body to freely slew when the upper slewing body lifts a load, to reduce energy consumption while ensuring safety.)

1. A system for enabling free slewing of an upper slewing body of construction equipment, the construction equipment including a lower traveling body and an upper slewing body on the lower traveling body, the system comprising:

a working machine attached to the upper slewing body to lift and move an object;

a power unit;

a swing motor connected to the power unit to swing the upper swing body; and

a controller electrically connected to the working device and the swing motor to detect a force applied to the working device, and generating a control signal based on the detected force to control the swing motor such that the upper swing body is freely swung.

2. A system for enabling free slewing of an upper slewing body of construction equipment, the construction equipment including a lower traveling body and an upper slewing body on the lower traveling body, the system comprising:

a working machine attached to the upper slewing body to lift and move an object;

a hydraulic pump;

a swing motor that swings the upper swing body;

a swing brake that controls a swing of the swing motor;

an electro proportional valve connected to the hydraulic pump to control free swing of the swing motor;

a reservoir connected to the electro proportional valve and containing hydraulic fluid for controlling the swing motor; and

a controller connected to the swing brake and the electro proportional valve to generate a control signal for free swing of the upper swing body.

3. The system of claim 2, further comprising a pressure regulator connected to the swing motor and the electro proportional valve to account for abnormal increases in pressure.

4. The system according to claim 1 or 2, further comprising a sensor that detects the magnitude and direction of the force applied to the working device and transmits the detected data to the controller.

5. The system of claim 1 further comprising a freewheeling switch connected to said controller to turn on or off a freewheeling function of said upper slewing body.

6. The system of claim 4, wherein the controller generates the control signal based on the force detected by the sensor and a magnitude of the force.

7. The system according to claim 5, wherein when the free-wheeling switch is turned on, the slewing motor is released in response to the input of the control signal to the slewing motor, thereby enabling the upper slewing body to slew freely.

8. The system of claim 2 further comprising a freewheeling switch connected to said controller to turn on or off the freewheeling function of said upper slewing body.

9. The system of claim 8, wherein when said freewheeling switch is on, said electro-proportional valve is released in response to said control signal input to said electro-proportional valve, thereby enabling said upper slewing body to freewheel.

10. The system of claim 7 or 9, wherein said upper slewing body is free to slew to a point a predetermined distance from an alignment position, and from said point to said alignment position by said slewing motor instead of being free to slew.

11. The system according to claim 4, wherein the controller generates a control signal for instructing the working device to move in a direction in which the resultant force is eliminated, when the resultant force detected by the sensor is applied to the working device in a forward or backward direction, not in a leftward or rightward direction.

Technical Field

The present disclosure relates to an excavator, and more particularly, to an excavator having functions of: that is, the upper slewing body is allowed to freely slew when the upper slewing body lifts a load, so as to reduce energy consumption while ensuring safety.

Background

In the prior art, during operation of the excavator, heavy objects such as pipes and the like are often connected to the bucket using ropes while being lifted. This operation requires a lot of attention for the following reasons. When the boom is operated in an improper position, a heavy object may move in an unintended manner (e.g., the boom may accidentally turn in the air while being lifted). Such unintended movement of objects can cause concern over accidents, such as injury to people around heavy equipment (e.g., excavators) and damage to the heavy equipment.

Furthermore, an increase in the swing of the boom may increase the risk of: heavy equipment (e.g., an excavator) may tip over and an operator of the heavy equipment may be injured as a result.

When an object is not lifted vertically directly from the location where the object is located, the heavy equipment may be required to apply a greater force, and thus a greater amount of energy may be consumed. Further, since it is necessary to perform a plurality of precise swing operations to vertically lift the object, the operator must concentrate on the attention for a long time. However, despite these efforts made by the operator, the equipment may not be properly aligned while performing the operation, resulting in the hazardous situation and waste described above.

Disclosure of Invention

Technical problem

Accordingly, the present disclosure has been made keeping in mind the above problems occurring in the prior art, and the present disclosure proposes a configuration that allows an upper slewing body of an excavator to freely slew in response to force to prevent danger and waste during a load lifting operation.

Technical scheme

According to one aspect of the present disclosure, there is provided a system for enabling an upper slewing body of construction equipment to freely slew, the construction equipment including a lower traveling body and the upper slewing body on the lower traveling body. The system may include: a working machine attached to the upper slewing body to lift and move the object; a power unit; a swing motor connected to the power unit to swing the upper swing body; and a controller electrically connected to the working device and the swing motor to detect a force applied to the working device and generate a control signal based on the detected force to control the swing motor such that the upper swing body freely swings.

There is also provided a system for enabling free slewing of an upper slewing body of construction equipment including a lower traveling body and an upper slewing body on the lower traveling body. The system may include: a working machine attached to the upper slewing body to lift and move the object; a hydraulic pump; a revolving motor that revolves the upper revolving body; a swing brake that controls a swing of the swing motor; an electro proportional valve connected to the hydraulic pump to control free swing of the swing motor; a reservoir connected to the electro proportional valve and containing hydraulic fluid for controlling the swing motor; and a controller connected to the swing brake and the electro proportional valve to generate a control signal for free swing of the upper swing body.

The system may also include a pressure regulator connected to the swing motor and the electro-proportional valve to account for abnormal increases in pressure.

The system may further include a sensor that detects the magnitude and direction of the force applied to the working device and transmits the detected data to the controller.

The system may further include a freewheeling switch connected to the controller to turn on or off the freewheeling function of the upper slewing body.

The controller may generate a control signal based on the force and the magnitude of the force detected by the sensor.

When the free-wheeling switch is turned on, the slewing motor may be deactivated (deactivated) in response to a control signal input thereto so that the upper slewing body can freely slew.

When the free-wheeling switch is turned on, the electro proportional valve may be released (deactivated) in response to a control signal input thereto so that the upper slewing body can freely slew.

The upper slewing body is freely slewing to a point at a predetermined distance from the alignment position, and can be slewing from that point to the alignment position by the slewing motor instead of being free slewing.

When the resultant force detected by the sensor is applied to the working device in a forward or backward direction, rather than in a leftward or rightward direction, the controller may generate a control signal for instructing the working device to move in a direction in which the resultant force is eliminated.

Advantageous effects

Application of the present disclosure can improve safety of people around an excavator during a load lifting operation of the excavator, and safety of the excavator.

Furthermore, the present disclosure can reduce energy waste of the excavator.

Drawings

FIG. 1A is a conceptual diagram illustrating forces that cause an upper slewing body with a freewheeling function in accordance with an exemplary embodiment;

FIG. 1B shows a case where a force associated with a swing of an upper slewing body according to an exemplary embodiment is 0;

FIG. 1C shows a case where a force associated with the slewing of the upper slewing body according to the example embodiment is not 0;

FIG. 2 is a conceptual diagram illustrating an excavator including an upper slewing body having a freewheeling function in accordance with an exemplary embodiment;

fig. 3 is a block diagram showing a configuration of an electric excavator including an upper slewing body having a free slewing function according to an exemplary embodiment;

fig. 4 is a block diagram showing a configuration of a hydraulic excavator including an upper slewing body having a free slewing function according to an exemplary embodiment;

FIG. 5 is a block diagram showing a configuration including a pressure regulator in addition to the configuration shown in FIG. 4;

fig. 6A shows a position before an upper slewing body having a freewheeling function lifts a load m in accordance with an exemplary embodiment;

fig. 6B shows a case where the load m to be lifted is located outside in the vertical direction and is thus forced toward the excavator;

fig. 6C shows a case where the load m to be lifted is located inside in the vertical direction and is thus forced outward with respect to the excavator;

FIG. 7A shows a position before an upper slewing body with freewheeling function lifts a load in accordance with an exemplary embodiment;

fig. 7B shows a case where the load to be lifted is located on the left side in the vertical direction when viewed from the perspective of the excavator;

fig. 7C shows a case where the load m to be lifted is located on the right side in the vertical direction when viewed from the angle of the excavator and is thus forced toward the center;

fig. 8A shows a case where a load m to be lifted by the upper slewing body having the free slewing function is located on the vertically outer right side when viewed from the excavator;

fig. 8B shows a case where the load m to be lifted is located on the left outer side in the vertical direction when viewed from the angle of the excavator; and is

Fig. 8C is a plan view showing the direction in which the load is stressed when the load is lifted, according to the position of the load to be lifted with respect to the vertical direction of the working device.

Detailed Description

The term "excavator" as used herein refers to a typical excavator currently in use, and the term "hydraulic excavator" as used herein refers to a typical excavator currently in use that is actuated by hydraulic pressure. The term "electric excavator" as used herein refers to an excavator whose arm is actuated using electricity rather than using hydraulic pressure. The construction and operation of the electric excavator, in which components related to hydraulic pressure are omitted, are substantially the same as those of the hydraulic excavator.

The present disclosure will be described in detail with reference to the accompanying drawings.

Fig. 1A-1C illustrate exemplary excavator operation in a system to which the present disclosure is applicable. Fig. 1A to 1C illustrate a boom-up operation of an upper slewing body of an excavator, in which the upper slewing body lifts a heavy object D using a rope fixed to one end of an arm (work implement) and fixed to the heavy object D when the object D is not located at an aligned position (in a vertical direction). Here, the alignment position refers to a position where the object D and the working device (e.g., the stick) are aligned in the vertical direction. In fig. 1A, reference symbol a denotes a force that lifts the object D, B denotes a force applied by the object that is not located in the aligned position when lifted, and C denotes a resultant force generated by the force a and the force B (of course, the rope is tensioned when lifting the object D).

Fig. 1B shows the following case: the object is lifted by the forces a 'and B' and no force is generated for moving the object laterally since the object is in the aligned position, whereas fig. 1C shows the situation where a resultant force C "is formed due to the object not being in the aligned position, the lifting force a" and the pulling force B "generated by the object. In this case, the upper slewing body is free to stop slewing at the point where the resultant force C ″ ends, due to the laws of physics. Then, the end of the stick (i.e., the position where the rope is suspended) and the object are located on a vertical line. Hereinafter, this position will be referred to as an alignment position.

When a force C ″ is generated as shown in fig. 1C, a boom-up operation performed by an excavator including an upper slewing body having a free-slewing function can bring the upper slewing body into an aligned position with respect to the object.

This case will be described in detail as follows.

As is apparent from the laws of physics, when an object D is lifted vertically as shown in fig. 1B, a force F acting vertically downward on the object D_materialEqual to mass m of object D and gravity plusThe product of the speeds g is mg. Thus, the arm (working device) can be simply operated by applying a force greater than the force F_materialThe force of (a) pulls the object D upward to lift the object D. However, as shown in fig. 1A or 1C, in a case where the object is not in the aligned position, when the upper slewing body is released from the fixed position to be able to freely slew, the upper slewing body of the excavator is freely swiveled to a position corresponding to the object by the force applied by the object before the force applied by the excavator to lift the object exceeds the force applied by the object, so that the upper slewing body of the excavator is aligned with the object.

A configuration for achieving such free rotation will be described below with reference to fig. 2.

When the free-swing on/off switch 82 for the upper swing body is turned on, the electric proportional control valve 87 in the closed position between the port a of the swing motor 85 and the reservoir 88, and the electric proportional control valve 87 in the closed position between the port B of the swing motor 85 and the reservoir 88 are moved to the open position by the set values, and the swing brake 89 is released. Therefore, the swing motor 85 can swing freely in response to the operator manipulating the boom-up input device 81.

For example, as shown in fig. 1A, when the arm (work implement) of the upper slewing body is positioned on the right side of the object as viewed from the operator, the boom-up operation can be performed by turning on the upper slewing body free-slewing on/off switch 82. In this case, the upper slewing body is slewing to the left to align with the object, the hydraulic fluid stored in the reservoir 88 is supplied to the slewing motor 85 through the electric proportional control valve 87 set to open between the reservoir 88 and the port B of the slewing motor 85, and the hydraulic fluid discharged by the slewing motor 85 is returned to the reservoir 88 through the electric proportional control valve 87 set to open between the port a of the slewing motor 85 and the reservoir 88.

Fig. 4 and 5 show the structure of the upper slewing body having the free slewing function in the hydraulic excavator. This configuration will be described below.

During an operation of lifting an object connected to the work implement 28 or 38 of the excavator, in a state where a force is applied to the object, the free swing switch 20 or 30 is turned on even if the object is not yet lifted. When the sensor S detects the force applied to the working device as described above, the controller 21 or 31 determines that free wheeling is required.

When it is determined that free wheeling is required, the controller 21 or 31 generates a control signal and transmits the control signal to the swing brake 26 or 36 and the swing motor 25 or 35. When receiving this control signal, the swing brake releases the brake function, and the swing motor can swing freely in the direction in which the resultant force is applied, based on the hydraulic action as described above.

Fig. 5 shows a configuration including a pressure regulator in addition to the configuration shown in fig. 4. The pressure regulator 37 may be a pressure regulating relief valve for coping with an abnormal increase in pressure.

Fig. 3 shows a structure of an upper slewing body having a free slewing function in an electric excavator not using hydraulic pressure. Describing with reference to the configuration shown in fig. 3, during an operation of lifting an object by connecting the object to the working device 18 of the excavator, the free swing switch 10 is turned on in a state where a force is applied to the object but the object is not yet lifted. In response to the sensor S detecting the force applied to the working device, the controller 11 determines that free wheeling is required.

When it is determined that free-wheeling is required, the controller 11 generates a control signal and transmits the control signal to the swing motor 15. When receiving the control signal, the swing motor 15 is unlocked from the engine (unlock), so that free swing can be performed in the direction in which the resultant force is applied.

As described above, this free-swing operation allows the working device (stick) to swing freely to the aligned position by detecting the physical force. However, in practice, the arm may not be accurately moved to the aligned position due to friction or the like. Therefore, when the working device has almost been moved to the aligned position, the final movement of bringing the working device to the point where the lateral turning force does not occur is performed by driving the turning motor using the sensor S. In this case, the final moving distance may be predetermined as a predetermined value in consideration of the characteristics and conditions of the excavator.

Fig. 6A shows a case in which an object connected to the working device is aligned with the object on a vertical line, fig. 6B shows a case in which the object connected to the working device is away from the working device with respect to the vertical line, and fig. 6C shows a case in which the object connected to the working device is adjacent to the working device with respect to the vertical line. In this case, even if the free-wheeling switch is turned on, free-wheeling is not performed, and in the case of fig. 6B, the working device (arm) moves outward (in the forward direction), and in the case of fig. 6C, the working device (arm) moves inward (in the rearward direction) to cancel out the pulling force caused by the object.

Fig. 7A, 7B, and 7C show a case where the free-wheeling function is required. Fig. 7A shows a case where the free swing to the aligned position is not performed when the free swing switch is turned on, fig. 7B shows a case where the swing to the left side of the working device (excavator) is performed when the free swing switch is turned on, and fig. 7C shows a case where the swing to the right side of the working device (excavator) is performed when the free swing switch is turned on.

Fig. 8A, 8B, and 8C show a case where the case of fig. 6A to 6C is combined with the case of fig. 7A to 7C. In the case shown in fig. 8A to 8C, the working machine (upper slewing body) not only swings laterally but also moves inward or outward.

Referring to fig. 8C, the forces generated at the relative positions of the object K with respect to the position of the work machine M are indicated by arrows. When the free-wheeling switch is turned on, the working machine and the upper slewing body move in the direction in which the respective arrows are eliminated (e.g., move leftward or rightward or inward or outward).

In the case where both lateral swing and inward or outward movement are required, when the free-swing switch is turned on, the working device (stick) may first perform free-swing to the left or right and then move inward or outward. However, this is not essential and the order may vary.

Description of the reference numerals

10. 20, 30, 82: switches 11, 21, 31, 83: controller

15. 25, 35, 85: rotation motor 17: engine (Power unit)

18. 28, 38: working devices 22, 32, 84: hydraulic pump

26. 36, 89: slewing brake 23, 33, 87: proportional valve

24. 34, 88: storage tank

37. 86: pressure regulator (safety valve)

81: boom-up input device S: sensor with a sensor element