阅读说明：本技术 一种轮转式烟管装烟装置 (Rotary smoke tube tobacco loading device ) 是由 高静 周文 刘仡 徐恒 胡希 于 2020-06-08 设计创作，主要内容包括：本发明公开了一种轮转式烟管装烟装置,包括空管输送带,空管输送带的行进方向的末端设置转轴卡槽器,转轴卡槽器安装在旋转轴上,转轴卡槽器的侧面具有若干个卡槽,空管输送带的行进方向的末端对应连接到卡槽所在处；转轴卡槽器的附近设置自动装茄器,自动装茄器的雪茄出口位于转轴卡槽器的上方,且转轴卡槽器的任何一个卡槽都能够与雪茄出口上下对齐；转轴卡槽器的附近设置自动装盖器,自动装盖器的机械手抓取管盖并安装到空管上；转轴卡槽器的其中一个卡槽旁边设置成品出口挡阀,同时该卡槽与成品出口传送带对接,成品出口挡阀将包装好的烟管拨至成品出口传送带上。该装置提高了手工雪茄烟的包装效率。(The invention discloses a rotary smoke tube tobacco loading device, which comprises an empty tube conveyer belt, wherein a rotary shaft clamping groove device is arranged at the tail end of the advancing direction of the empty tube conveyer belt and is arranged on a rotary shaft; an automatic cigar loader is arranged near the rotating shaft clamping groove device, a cigar outlet of the automatic cigar loader is positioned above the rotating shaft clamping groove device, and any clamping groove of the rotating shaft clamping groove device can be vertically aligned with the cigar outlet; an automatic cover loader is arranged near the rotating shaft clamping groove device, and a manipulator of the automatic cover loader grabs the pipe cover and installs the pipe cover on the empty pipe; a finished product outlet blocking valve is arranged beside one of the clamping grooves of the rotating shaft clamping groove device, the clamping groove is in butt joint with the finished product outlet conveying belt, and the finished product outlet blocking valve shifts the packaged smoke pipe to the finished product outlet conveying belt. The device improves the packaging efficiency of the manual cigar.)

1. A rotary type tobacco pipe tobacco loading device is characterized by comprising an empty pipe conveying belt, wherein a rotary shaft clamping groove device is arranged at the tail end of the advancing direction of the empty pipe conveying belt and is arranged on a rotary shaft, a plurality of clamping grooves are formed in the side face of the rotary shaft clamping groove device, and the tail end of the advancing direction of the empty pipe conveying belt is correspondingly connected to the clamping grooves; an automatic cigar loader is arranged near the rotating shaft clamping groove device, a cigar outlet of the automatic cigar loader is positioned above the rotating shaft clamping groove device, and any clamping groove of the rotating shaft clamping groove device can be vertically aligned with the cigar outlet; an automatic cover loader is arranged near the rotating shaft clamping groove device, and a manipulator of the automatic cover loader grabs the pipe cover and installs the pipe cover on the empty pipe; a finished product outlet blocking valve is arranged beside one of the clamping grooves of the rotating shaft clamping groove device, the clamping groove is in butt joint with the finished product outlet conveying belt, and the finished product outlet blocking valve shifts the packaged smoke pipe to the finished product outlet conveying belt.

2. The rotary smoke tube cigarette-loading device according to claim 1, further comprising an automatic cap screwing device, wherein the automatic cap screwing device comprises a manipulator and a lifting shaft connected to the manipulator, and the lifting shaft drives the manipulator to rotate and lift.

3. The rotary smoke tube loading apparatus of claim 1 further comprising a tube cap conveyor, the tube cap conveyor being located adjacent to the automatic capping device, the automatic capping device grasping the tube cap from the tube cap conveyor.

4. The rotary smoke tube cigarette loading device according to claim 1, wherein the empty tube conveyer has a baffle on both sides thereof, the baffle enables the end of the empty tube conveyer in the traveling direction to be always butted with only one slot of the rotary shaft slot device during the rotation of the rotary shaft slot device.

5. The rotary smoke tube loading apparatus as claimed in claim 1, wherein said automated cigar loader comprises a cigar conveyor and a cigar outlet mounted at the end of the cigar conveyor, said cigar outlet being capable of accommodating only a single row of cigars advancing side by side, the cigar outlet opening at the bottom to allow the cigars to automatically drop into the empty tube.

6. The rotary smoke tube loading device of claim 1, wherein the robot of the automatic lid loader is connected to a lifting shaft, and the robot of the automatic lid loader is a suction cup type robot.

7. The rotary smoke tube loading device of claim 1 further comprising a console connected to the respective control systems of the empty tube conveyor, the rotary shaft slot device, the automatic loading device, the automatic capping device, and the outlet conveyor.

8. The rotary smoke tube loading apparatus of claim 7 wherein said control station is further connected to a respective control system of said automatic screw-on cap conveyor.

9. The rotary type tobacco pipe tobacco loading device according to claim 1, wherein a retaining clip is disposed outside the rotating shaft retaining device, and the retaining clip blocks the outer side of the retaining clip at other positions of the non-empty pipe inlet and the non-finished product outlet.

10. The rotary smoke tube loading device of claim 1, wherein the product outlet stop valve is formed by a combination of a vertical rod and a horizontal rod, and the rod is stopped on the slot of the rotary shaft slot device beside the product outlet conveyor belt.

Technical Field

The invention relates to automatic tobacco loading equipment, in particular to a rotary tobacco pipe tobacco loading device.

Background

The cigar is a special tobacco product, different from cigarettes, the cigar is composed of a cigar core, a cigar sleeve and a cigar coat (from inside to outside), and the cigar is divided into a whole-leaf-roll cigar, a half-leaf-roll cigar and a cigar-type cigarette according to the material quality of the three parts, and is divided into a manual cigar and a machine-made cigar according to the processing mode. The cigar in the traditional sense is a whole-leaf roll handmade cigar (hereinafter, the handmade cigar is abbreviated as the handmade cigar), namely, the cigar core, the cigar sleeve and the cigar coat are all composed of tobacco leaves, and the whole production process is completed by the whole hand.

The tobacco leaf of the outer layer of the eggplant coat of the manual cigar can wrap the inner eggplant cover and the inner eggplant core tobacco leaf and play a certain role in the fragrance of the whole cigar, and the most important point is to beautify the appearance. The first impression of the consumers on the cigar products is the appearance of cigarettes, and the eggplant-coated tobacco plays an important role, so that the eggplant-coated tobacco of the sold products must be complete, fine and glossy. The eggplant-coated tobacco leaves are usually a layer of tobacco leaves with very thin texture, loose tissue structure and fine and smooth hand feeling. Therefore, in order to ensure that the manual cigars cannot cause damage to the cigarettes in a plurality of links of transportation and sale, the cigarettes can be protected by adopting a certain packaging mode.

At present, cigars are packaged in a plurality of ways, mainly including aluminum tube packaging, plastic cigarette sleeve packaging, iron boxes, paper boxes, wood boxes and the like, and can be packaged in one or two ways. Among them, the mode of using aluminum pipe + wood/iron/carton is the best effect of protecting cigars, and is a combined packaging mode which is used most in the current production.

The smoke tube is a tubular cigarette package made according to the shape of a cigarette, is similar to the shape of the cigarette but has a volume slightly larger than that of the cigarette, usually consists of a tube body and a tube cap, can be effectively closed to form a closed space, and protects the cigarette from being damaged due to jolt and the like in the transportation process. According to different packaging modes of cigars, the cigarette tube can be divided into a transparent tube, an aluminum tube and the like. At present, an automatic device which can meet the requirement that manual cigars are directly loaded into a smoke tube does not exist.

At present, the cigarette is manually loaded into a cigarette tube in production, and the following problems mainly exist: firstly, the labor cost is high, the working efficiency is low, the yield per day is very large for factory production, all the packaging processes need a large amount of manpower to complete, and even for skilled workers, the maximum packaging quantity per hour is only about 600; secondly, the artificial cigarette filling process easily causes the problem of artificial shortage; and thirdly, in the manual operation process, the operation methods of everyone are inconsistent, and the artificial cigarette head is damaged in the process of tube filling of some cigarettes.

In view of the technical problem, under the condition of ensuring that the rolling process is completed manually, the device for loading the cigars is urgently needed to be developed, so that the subsequent manufacturing process flow of the manual cigars is simplified, the production efficiency and the precision are improved, and the processing cost is reduced.

Disclosure of Invention

The invention overcomes the defects of the prior art, provides an implementation mode of a rotary type cigarette tube cigarette-packaging device, and aims to solve the problem of low cigarette packaging efficiency of cigars.

In order to solve the technical problem, one embodiment of the present invention adopts the following technical solutions:

a rotary type tobacco pipe tobacco loading device comprises an empty pipe conveying belt, wherein a rotary shaft clamping groove device is arranged at the tail end of the advancing direction of the empty pipe conveying belt and is installed on a rotary shaft, a plurality of clamping grooves are formed in the side face of the rotary shaft clamping groove device, and the tail end of the advancing direction of the empty pipe conveying belt is correspondingly connected to the clamping grooves; an automatic cigar loader is arranged near the rotating shaft clamping groove device, a cigar outlet of the automatic cigar loader is positioned above the rotating shaft clamping groove device, and any clamping groove of the rotating shaft clamping groove device can be vertically aligned with the cigar outlet; an automatic cap installing device is arranged near the rotating shaft slot device, and a manipulator of the automatic cap installing device grabs the tube cap and installs the tube cap on the tube body; a finished product outlet blocking valve is arranged beside one of the clamping grooves of the rotating shaft clamping groove device, the clamping groove is in butt joint with the finished product outlet conveying belt, and the finished product outlet blocking valve shifts the packaged smoke pipe to the finished product outlet conveying belt.

The further technical scheme is that the rotary smoke tube tobacco loading device further comprises an automatic cap screwing device, the automatic cap screwing device comprises a mechanical arm and a lifting rotating shaft connected with the mechanical arm, and the lifting rotating shaft drives the mechanical arm to rotate and lift.

According to a further technical scheme, the rotary smoke tube cigarette loading device further comprises a tube cover conveying belt, the tube cover conveying belt is located beside the automatic cap loading device, and the automatic cap loading device grabs the tube cover from the tube cover conveying belt.

According to a further technical scheme, two sides of an empty pipe conveying belt of the rotary smoke tube tobacco loading device are provided with baffles, and the baffles enable the tail end of the advancing direction of the empty pipe conveying belt to be always butted with only one clamping groove of a rotary shaft clamping groove device in the rotating process of the rotary shaft clamping groove device. The baffle keeps the pipe body upright.

The further technical scheme is that the automatic cigar loading device of the rotary type smoke tube cigarette loading device comprises a cigar conveying belt and a cigar outlet arranged at the tail end of the cigar conveying belt, wherein the cigar outlet can only accommodate a single row of cigars to move forwards side by side, and the cigar outlet is opened at the bottom to enable the cigars to automatically fall into an empty pipe. The cigar conveyor belt can also be provided with baffles on both sides like an empty pipe conveyor belt, on one hand to keep the cigars upright and on the other hand to gradually push the cigars into the cigar outlet and form a single row of cigars.

The further technical scheme is that a mechanical arm of an automatic cover mounting device of the rotary type tobacco pipe cigarette mounting device is connected to a lifting rotating shaft, and the mechanical arm of the automatic cover mounting device is a sucker type mechanical arm.

The further technical scheme is that the rotary smoke tube tobacco loading device further comprises a control console, and the control console is connected with corresponding control systems of the hollow tube conveying belt, the rotating shaft clamping groove device, the automatic eggplant loading device and the outlet conveying belt.

Preferably, the control console of the rotary type tobacco pipe tobacco loading device is also connected with the corresponding control systems of the automatic cap screwing device and the pipe cap conveying belt.

The rotary type smoke tube cigarette loading device is characterized in that a clamping groove fixing clamp is arranged on the outer side of a rotary shaft clamping groove device of the rotary type smoke tube cigarette loading device, and the clamping groove fixing clamp blocks the outer sides of clamping grooves in other positions of a non-empty tube inlet and a non-finished product outlet.

The finished product outlet blocking valve of the rotary type smoke tube cigarette loading device is formed by combining a vertical supporting rod and a horizontal blocking rod, and the blocking rod is blocked on a clamping groove of a rotating shaft clamping groove device beside a finished product outlet conveying belt.

The empty tube may be a tube commonly used for packaging cigars, such as an aluminum tube, a transparent tube, etc.

Compared with the prior art, the invention has at least the following beneficial effects:

(1) the cigar packing tubes with different specifications can be met only by replacing aluminum tubes or transparent tubes of various brands; (2) manual operation is only limited to replacing various smoke pipes, and the automation degree is high; (3) quality problems such as missing cigarettes or damaged cigarette heads in the process of tubing caused by manual operation are avoided, and accurate positioning can be realized after the machine is set; (4) the operation is high-efficient, and a machine is operated to alone, and work efficiency is high, and the efficiency improvement than artifical dress cigarette is nearly 5 times.

Drawings

FIG. 1 is a schematic view of an orientation structure of the rotary smoke tube cigarette-loading device of the present invention.

Fig. 2 is another orientation structure diagram of the rotary smoke tube cigarette-loading device of the invention.

Fig. 3 is another orientation structure diagram of the cigarette-loading device of the rotary smoke tube of the present invention.

In the figure, an empty pipe conveying belt 1, a baffle 2, an automatic cigar loading device 3, a cigar 4, a pipe cover 5, an automatic cover loading device 6, a pipe cover conveying belt 7, an automatic cover screwing device 8, a clamping groove fixing clamp 9, a rotating shaft clamping groove device 10, a finished product outlet conveying belt 11, a finished product outlet baffle valve 12, a control console 13, a clamping groove 14 and a cigar outlet 15.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 1 to fig. 3, the structure of the rotary tobacco pipe tobacco loading device provided by the present invention comprises an empty pipe conveyor belt 1, which can be a conventional conveyor belt and is used for conveying an empty pipe body for packaging cigars into the clamping grooves of a rotary shaft clamping device 10. The tail end of the advancing direction of the hollow pipe conveying belt is provided with a rotating shaft clamping device 10, the rotating shaft clamping device is installed on a rotating shaft, and the rotating shaft can provide rotating power through a motor. The side of the rotating shaft clamping device is provided with a plurality of clamping grooves 14 which are uniformly distributed. The tail end of the empty pipe conveying belt in the advancing direction is correspondingly connected to the clamping groove; further, the both sides of the empty pipe conveyer belt of rotation formula tobacco pipe dress cigarette device have baffle 2, and the baffle makes the terminal of the advancing direction of empty pipe conveyer belt only can dock a draw-in groove of pivot draw-in groove ware all the time in the rotatory process of pivot draw-in groove ware, can make the empty pipe get into the draw-in groove that corresponds more easily like this, and the empty pipe is transported by vertically, and its open end is up, and the empty pipe can be the pipe that the packing cigar was used commonly, for example aluminum pipe, hyaline tube etc.. The shape of baffle 2 can set up as required, for example sets up the part that the baffle of empty pipe conveyer belt both sides is close to pivot draw-in groove ware to less passageway, only allows single row body to pass through, and sets up to great passageway between the baffle of other parts, can hold the body of arranging more and pass through.

An automatic cigar loading device 3 is arranged near the rotating shaft clamping groove device and consists of a cigar conveying belt and a cigar outlet 15 arranged at the tail end of the cigar conveying belt, manual cigar cigarettes are fed forwards one by one through the automatic cigar loading device, the cigar outlet can only accommodate a single row of cigars to move forwards side by side, and the cigar outlet is opened at the bottom so that the cigars 4 automatically fall into the hollow pipes positioned by the rotating shaft clamping groove device under the action of gravity. The cigar outlet 15 of the automatic cigar loader is positioned above the rotary shaft slot device 10, and any slot of the rotary shaft slot device can be aligned with the cigar outlet up and down.

An automatic cover installing device 6 is arranged near the rotating shaft clamping groove device, and a manipulator of the automatic cover installing device grabs the pipe cover and installs the pipe cover on the pipe body. The manipulator of the automatic cap loader is connected to the lifting rotating shaft, and the manipulator of the automatic cap loader is a sucker type manipulator. For example, a cylindrical coordinate robot may be used for the automatic capping machine. The automatic cap loader adsorbs the caps conveyed in place through the suckers, and the positioning caps enter the corresponding tube bodies below the caps.

The rotary smoke tube tobacco loading device is also provided with a tube cover conveyer belt 7, the tube cover is placed on the tube cover conveyer belt 7, the tube cover conveyer belt is positioned beside the automatic cover loader 6, and the automatic cover loader 6 grabs the tube cover 5 from the tube cover conveyer belt 7.

The rotary type tobacco pipe tobacco loading device is also provided with an automatic cap screwing device 8, the automatic cap screwing device comprises a mechanical arm and a liftable rotating shaft connected with the mechanical arm, and the liftable rotating shaft drives the mechanical arm to rotate and lift. The automatic capping machine may use a jaw type robot. The automatic screw capping device is suitable for aluminum pipes needing threaded rotary tightening, and if transparent pipes are used for cigarette filling, the structure is omitted.

A finished product outlet blocking valve 12 is arranged beside one of the clamping grooves of the rotating shaft clamping groove device, the clamping groove is in butt joint with a finished product outlet conveyor belt 11, the finished product outlet blocking valve shifts the packaged tobacco pipe onto the finished product outlet conveyor belt, and the tobacco pipe containing cigars is collected into the device. The finished product outlet blocking valve of the rotary smoke tube cigarette loading device is formed by combining a vertical supporting rod and a horizontal blocking rod, and the blocking rod is blocked on a clamping groove of a rotating shaft clamping groove device beside a finished product outlet conveyor belt.

In order to prevent that the finished product that empty pipe and packing were accomplished from droing automatically in the pivot draw-in groove ware, consequently set up draw-in groove fixation clamp 9 in the pivot draw-in groove ware outside, the draw-in groove fixation clamp blocks the draw-in groove outside that is located the other positions of non-empty pipe entry and non-finished product export, empty pipe gets into the draw-in groove from fixed position like this, the empty pipe of rotatory transportation of pivot draw-in groove ware, after having adorned the cigar, just can break away from the draw-in groove when waiting the finished product to reach the draw-in groove position that the valve place was kept off in the finished.

A control console 13 is arranged for the rotary smoke tube tobacco loading device, and is connected with corresponding control systems of the empty tube conveyer belt, the rotating shaft clamping groove device, the automatic tobacco loading device, the automatic capping device, the outlet conveyer belt, the automatic capping device and the tube cap conveyer belt, so that the automatic control efficiency can be improved, and the control console can be omitted to control the work of each part of structure respectively.

The operation method of the rotary type smoke tube tobacco loading device comprises the following steps: the aluminum pipe or the transparent pipe body is conveyed to the inlet of the aluminum pipe or the transparent pipe through the empty pipe conveying belt. The manual cigar cigarettes are fed forward by one automatic cigar loader and fall into an aluminum pipe or a transparent pipe body positioned below the wheel in a rotating mode under the action of gravity. The automatic cap loader adsorbs the caps conveyed in place through the suckers, and the caps are positioned and covered in the corresponding tube body below the caps. The aluminum tube requires screwing to tighten the tube cap with an automatic screw-down (if the transparent tube is used for cigarette loading, this step is omitted). The rotating shaft clamping groove device controls the hollow pipe and the cigarette to be filled in the operation process and the finished product covered with the cover to rotate, and the clamping groove fixing clamp enables the finished product to be fixed and not to be inclined. The tube containing the cigarettes is transported from the outlet by a product outlet conveyor and collected in a certain apparatus.

Packaging examples

The great wall (flourishing age No. 5) cigarettes are provided with transparent tubes for efficiency comparison and packaging quality comparison.

The great wall (No. 3) cigarette aluminum tube is carried out efficiency comparison and packaging quality comparison.

1. Materials and methods

1.1 materials

Cigars with the length of 150mm and the circumference of 56mm are packed in boxes.

Cigars with the length of 150mm and the circumference of 50mm are packed in boxes.

1.2 methods

The method comprises the following steps: the mode of tube loading of the artificial cigarettes;

the method 2 comprises the following steps: the whole process of loading cigarettes by using the rotary type cigarette tube cigarette loading device.

2. Results and analysis

2.1 comparison of work efficiency

The method comprises the following steps: the cigarettes were subjected to tubulation and packaging by two methods, the efficiency was recorded and the results are shown in table 1.

TABLE 1 comparison of work efficiency

As can be seen from the table 1, the working efficiency of the method 2, namely the rotary type tobacco pipe loading device, is improved to a higher degree, the device can be operated by 1 person, and the working efficiency of the method 2 is improved by about 5 times compared with the whole process of manual cigarette loading.

2.2 packaging quality comparison

The method comprises the following steps: the cigarettes are packed in tubes by two methods, and the quality qualification rate is recorded, inspected and judged, and the result is shown in table 2.

TABLE 2 comparison of packaging quality

As can be seen from Table 2, the method 2 has higher packaging quality of cigarettes filled by using the rotary type cigarette tube filling device, and the precision of the packaging quality is better than that of the whole process of manually filling the cigarettes into the tube.

3. Conclusion

The working efficiency and the packaging quality are compared by comparing two methods of manual operation and rotary smoke tube packaging devices. The rotary type tobacco pipe tobacco loading device has obvious advantages in working efficiency and packaging quality, so that the use of the device has very important significance for industrial production.

Although the invention has been described herein with reference to illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More specifically, various variations and modifications may be made to the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure herein. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.