阅读说明：本技术 动植物粪便残骸往复式循环升降立体生产设备及其生产工艺 (Animal and plant excrement wreckage reciprocating type circular lifting three-dimensional production equipment and production process thereof ) 是由 王胜 江杰 刘大欣 于 2020-06-18 设计创作，主要内容包括：本发明提出了一种动植物粪便残骸往复式循环升降立体生产设备及其生产工艺,包括机架和若干个由升降传动机构驱动的发酵箱,每一发酵箱内均形成一发酵腔,每一发酵箱侧壁上均滑动安装有一由第一驱动机构驱动的滑动板,每一发酵腔内均滑动安装有由第二驱动机构驱动的滑动座,每一滑动座上均安装有一用于平整动植物粪便残骸的平整机构,每一平整机构的一侧均设置有一用于铲动动植物粪便残骸的推铲机构,机架外侧设置有粪便残骸输送带,本发明采用了往复式循环升降立体结构,同时实现了动植物粪便残骸的自动装卸,提高了动植物粪便残骸装卸的效率,具有占用面积小、降低工人劳动强度、发酵效果好的特点。(The invention provides a reciprocating type circular lifting three-dimensional production device for animal and plant excrement remains and a production process thereof, wherein the device comprises a rack and a plurality of fermentation boxes driven by a lifting transmission mechanism, a fermentation cavity is formed in each fermentation box, a sliding plate driven by a first driving mechanism is slidably mounted on the side wall of each fermentation box, a sliding seat driven by a second driving mechanism is slidably mounted in each fermentation cavity, a leveling mechanism for leveling animal and plant excrement remains is mounted on each sliding seat, a push shovel mechanism for shoveling animal and plant excrement remains is arranged on one side of each leveling mechanism, and an excrement residue conveying belt is arranged on the outer side of the rack Reducing the labor intensity of workers and having good fermentation effect.)

1. Animal and plant excrement debris reciprocating type circular lifting three-dimensional production equipment is characterized by comprising a vertically arranged rack, wherein a plurality of fermentation boxes driven by a lifting transmission mechanism to reciprocate and circularly lift are arranged in the rack, a side wall plate arranged in an oval shape is arranged in each fermentation box, a fermentation cavity is formed between each side wall plate and the inner wall of each fermentation box, an excrement debris inlet and outlet communicated with the fermentation cavity is arranged on the side wall of each fermentation box, a sliding plate driven by a first driving mechanism is slidably arranged in each excrement debris inlet and outlet, a sliding seat driven by a second driving mechanism is slidably arranged in each fermentation cavity, a leveling mechanism used for leveling animal and plant excrement debris is arranged on each sliding seat, a push shovel mechanism used for shoveling the animal and plant excrement debris is arranged on one side of each leveling mechanism, each push shovel mechanism is arranged on the corresponding sliding seat, and the outer side of the rack is provided with an excrement debris conveying belt corresponding to the excrement debris inlet and outlet.

2. The animal and plant excrement debris reciprocating type cycle lifting three-dimensional production equipment according to claim 1, wherein each leveling mechanism comprises a transmission shaft rotatably mounted on the sliding seat, each transmission shaft is horizontally arranged, each transmission shaft is fixed with a plurality of leveling teeth for leveling the animal and plant excrement debris, each transmission shaft is fixedly mounted with a first transmission chain wheel, each sliding seat is rotatably mounted with a second transmission chain wheel driven by a first driving motor, each first driving motor is fixed on the sliding seat, each second transmission chain wheel is matched with the corresponding first transmission chain wheel, and each first transmission chain wheel and each second transmission chain wheel are engaged with a transmission chain.

3. The animal and plant excrement and debris reciprocating type cycle lifting three-dimensional production equipment of claim 1, wherein each said pushing shovel mechanism comprises a pushing shovel rotatably mounted on the corresponding said sliding seat, and a first driving oil cylinder is hinged between each said pushing shovel and the corresponding said sliding seat.

4. The animal and plant excrement and debris reciprocating type circular lifting three-dimensional production equipment is characterized in that the lifting transmission mechanism comprises two driving chain wheels driven by a power driving motor, each driving chain wheel is rotatably installed on one side wall of the rack, two driven chain wheels are further rotatably installed on the side wall of the rack, each driven chain wheel is matched with the corresponding driving chain wheel, each driven chain wheel and the corresponding driving chain wheel are meshed with a power chain together, a plurality of connecting shafts corresponding to the fermentation boxes are arranged between the two power chains, two ends of each connecting shaft are respectively rotatably installed with a hinged seat fixed on the power chain, and each fermentation box is fixed with the connecting shafts through fixed connecting rods.

5. The animal and plant excrement residue reciprocating type cycle lifting three-dimensional production equipment according to claim 1, wherein each of said first driving mechanisms is a second driving oil cylinder, a cylinder body of each of said second driving oil cylinders is mounted on said connecting shaft, and a piston rod of each of said second driving oil cylinders is connected with said sliding plate.

6. The animal and plant fecal debris reciprocating cycle elevating stereoscopic production apparatus according to claim 1, its characterized in that, each second actuating mechanism all include by second driving motor drive pivoted drive gear, each drive gear all rotate install in on the sliding seat, each all rotate on the sliding seat install one with drive gear engaged with driven gear, each all be equipped with on the inside wall of fermentation box with driven gear engaged with rack, each all be equipped with the slip passage that is oval setting on the lateral wall board, each the one end of sliding seat all passes and all stretches out slip passage, each all be equipped with one on the lateral wall of lateral wall board and be oval and be on a parallel with the spout of slip passage, each equal slidable mounting has a movable pulley in the spout, each the movable pulley all through the universal joint install in on the sliding seat.

7. The animal and plant fecal debris reciprocating circulating elevating stereoscopic producing apparatus according to claim 1 wherein each of said side wall plates has the same shape as that of said fermentation tank.

8. The process for producing animal and plant fecal debris reciprocating cycle elevating stereoscopic production apparatus of claims 1-7, characterized by comprising the steps of:

s1: starting a lifting transmission mechanism, driving one of the fermentation boxes to move to the lowest end of the rack by the lifting transmission mechanism, and controlling a second driving oil cylinder to drive a sliding plate to slide upwards to open the excrement and debris inlet and outlet;

s2: the processed dry animal and plant excrement remains are conveyed to the outer side of an excrement remain inlet and outlet corresponding to the excrement remain conveying belt under the conveying action of the excrement remain conveying belt and enter a fermentation cavity of the fermentation box through the excrement remain inlet and outlet;

s3: when the fermentation cavity is filled with animal and plant excrement remains, the excrement remains conveying belt stops running, the second driving oil cylinder drives the sliding plate to move downwards and closes the excrement remains inlet and outlet, the lifting transmission mechanism drives the fermentation boxes to move, the fermentation boxes filled with animal and plant excrement remains rotate away, the next empty fermentation box moves to the lowest end of the rack, the excrement remains conveying belt starts running and the animal and plant excrement remains are introduced into the corresponding fermentation boxes;

s4: starting a first driving motor and a second driving motor, wherein the first driving motor drives a transmission shaft to rotate through power transmission, the transmission shaft drives a leveling tooth to rotate, meanwhile, the second driving motor drives a sliding seat to move in a fermentation cavity through power transmission, and the leveling tooth moves while rotating, so that animal and plant excrement wreckages in the fermentation cavity can be combed and leveled;

s5: after the animal and plant excrement remains in the fermentation box are fermented, the second driving motor drives the sliding seat to move to one side of the excrement and plant excrement remains inlet and outlet, the second driving oil cylinder drives the sliding plate to move upwards to open the excrement and plant excrement remains inlet and outlet, the first driving oil cylinder drives the push shovel to rotate and fall on the bottom wall of the fermentation cavity, the second driving motor drives the sliding seat and the push shovel to move to push the fermented animal and plant excrement remains to move and leave the fermentation cavity through the excrement and plant excrement remains inlet and outlet, the animal and plant excrement remains leaving the fermentation cavity fall on the excrement and plant excrement and excrement conveyor belt, and the excrement and excrement remain conveyor belt runs reversely to convey the animal and plant excrement and excrement remains to the next process.

Technical Field

The invention relates to the technical field of excrement treatment, in particular to reciprocating type circular lifting three-dimensional production equipment for animal and plant excrement remains and a production process thereof.

Background

Since the eighties of the last century, the requirements of people on food are changed from plant type to animal type, so that the animal husbandry is developed rapidly, the animal husbandry solves the requirements of residents in cities and countryside on meat, eggs, milk and the like, and simultaneously, the large-scale animal and poultry breeding industry causes huge animal and poultry excrement discharge and a large amount of animal and poultry excrement brings great pollution to the environment. Due to the increasingly strict requirements on environmental protection, the treatment and utilization of livestock manure has become an important problem in China today.

The recycling of feces is roughly classified into three recycling approaches, i.e., organic composting, feed production, and energy production, and in the organic composting and recycling approach of feces, feces need to be fermented and then treated in order to improve the quality of organic fertilizers. The prior excrement production equipment mainly has the following problems: firstly, excrement and the like are required to be shoveled into a fermentation box manually for fermentation, the loading and unloading of a large amount of livestock excrement not only needs to consume a large amount of physical power of workers and increase the labor intensity of the workers, but also is carried out manually, and the efficiency is very slow; secondly, most of the existing production equipment is one-layer, and fermentation of a large amount of excrement needs to occupy a very large area, so that the utilization of space is unreasonable.

Therefore, there is a need for a reciprocating type circular lifting three-dimensional production equipment for animal and plant excrement remains and a production process thereof, which can solve the above problems.

Disclosure of Invention

The invention provides animal and plant excrement debris reciprocating type circular lifting three-dimensional production equipment and a production process thereof.

One technical scheme of the invention is realized as follows:

animal and plant excrement debris reciprocating type circular lifting three-dimensional production equipment comprises a vertically arranged rack, wherein a plurality of fermentation boxes driven by a lifting transmission mechanism to reciprocate and circularly lift are arranged in the rack, a side wall plate arranged in an oval shape is arranged in each fermentation box, a fermentation cavity is formed between each side wall plate and the inner wall of each fermentation box, an excrement debris inlet and outlet communicated with the fermentation cavity is arranged on the side wall of each fermentation box, a sliding plate driven by a first driving mechanism is slidably mounted in each excrement debris inlet and outlet, a sliding seat driven by a second driving mechanism is slidably mounted in each fermentation cavity, a leveling mechanism used for leveling animal and plant excrement debris is mounted on each sliding seat, and a push shovel mechanism used for shoveling the animal and plant excrement debris is arranged on one side of each leveling mechanism, each push shovel mechanism is arranged on the corresponding sliding seat, and the outer side of the rack is provided with an excrement debris conveying belt corresponding to the excrement debris inlet and outlet.

As an optimal technical scheme, each leveling mechanism all including one rotate install in transmission shaft on the sliding seat, each the transmission shaft is the level setting, each all be fixed with a plurality of on the transmission shaft and be used for leveling the level tooth of animal and plant excrement and urine debris, each equal fixed mounting has a first drive sprocket on the transmission shaft, each all rotate on the sliding seat and install a second drive sprocket by a driving motor driven, each first driving motor all is fixed in on the sliding seat, each second drive sprocket all with correspond first drive sprocket looks adaptation, each all mesh together on first drive sprocket and the second drive sprocket has a drive chain.

As a preferred technical scheme, each shovel pushing mechanism comprises a shovel which is rotatably arranged on the corresponding sliding seat, and a first driving oil cylinder is hinged between each shovel pushing mechanism and the corresponding sliding seat.

As an optimal technical scheme, lifting gearing includes two drive sprocket by power drive motor drive, each drive sprocket all rotates install in on a frame lateral wall, still rotate on the lateral wall of frame and install two driven sprocket, each driven sprocket all with correspond drive sprocket looks adaptation, each driven sprocket and corresponding all mesh jointly on the drive sprocket has a power chain, two be provided with between the power chain a plurality of with the connecting axle that the fermenting case corresponds, each the both ends of connecting axle are equallyd divide and are do not rotated and install one and be fixed in articulated seat on the power chain, each the fermenting case all through fixed connecting rod with the connecting axle is fixed together.

As a preferred technical scheme, each of the first driving mechanisms is a second driving oil cylinder, a cylinder body of each of the second driving oil cylinders is mounted on the connecting shaft, and a piston rod of each of the second driving oil cylinders is connected with the sliding plate.

As an optimal technical scheme, each second actuating mechanism all includes by second driving motor drive pivoted drive gear, each drive gear all rotate install in on the sliding seat, each all rotate on the sliding seat install one with drive gear engaged with driven gear, each all be equipped with on the inside wall of fermentation box with driven gear engaged with rack, each all be equipped with the slip passage that is oval setting on the lateral wall board, each the one end of sliding seat all passes and all stretches out slip passage, each all be equipped with one on the lateral wall of lateral wall board and be oval and be on a parallel with slip passage's spout, each equal slidable mounting has a movable pulley in the spout, each the movable pulley all through the universal joint install in on the sliding seat.

As a preferable technical scheme, the shape of each side wall plate is the same as that of the fermentation box.

The other technical scheme of the invention is realized as follows:

the production process of the reciprocating type circular lifting three-dimensional production equipment for animal and plant excrement remains comprises the following steps:

s1: starting a lifting transmission mechanism, driving one of the fermentation boxes to move to the lowest end of the rack by the lifting transmission mechanism, and controlling a second driving oil cylinder to drive a sliding plate to slide upwards to open the excrement and debris inlet and outlet;

s2: the processed dry animal and plant excrement remains are conveyed to the outer side of an excrement remain inlet and outlet corresponding to the excrement remain conveying belt under the conveying action of the excrement remain conveying belt and enter a fermentation cavity of the fermentation box through the excrement remain inlet and outlet;

s3: when the fermentation cavity is filled with animal and plant excrement remains, the excrement remains conveying belt stops running, the second driving oil cylinder drives the sliding plate to move downwards and closes the excrement remains inlet and outlet, the lifting transmission mechanism drives the fermentation boxes to move, the fermentation boxes filled with animal and plant excrement remains rotate away, the next empty fermentation box moves to the lowest end of the rack, the excrement remains conveying belt starts running and the animal and plant excrement remains are introduced into the corresponding fermentation boxes;

s4: starting a first driving motor and a second driving motor, wherein the first driving motor drives a transmission shaft to rotate through power transmission, the transmission shaft drives a leveling tooth to rotate, meanwhile, the second driving motor drives a sliding seat to move in a fermentation cavity through power transmission, and the leveling tooth moves while rotating, so that animal and plant excrement wreckages in the fermentation cavity can be combed and leveled;

s5: after the animal and plant excrement remains in the fermentation box are fermented, the second driving motor drives the sliding seat to move to one side of the excrement and plant excrement remains inlet and outlet, the second driving oil cylinder drives the sliding plate to move upwards to open the excrement and plant excrement remains inlet and outlet, the first driving oil cylinder drives the push shovel to rotate and fall on the bottom wall of the fermentation cavity, the second driving motor drives the sliding seat and the push shovel to move to push the fermented animal and plant excrement remains to move and leave the fermentation cavity through the excrement and plant excrement remains inlet and outlet, the animal and plant excrement remains leaving the fermentation cavity fall on the excrement and plant excrement and excrement conveyor belt, and the excrement and excrement remain conveyor belt runs reversely to convey the animal and plant excrement and excrement remains to the next process.

By adopting the technical scheme, the invention has the beneficial effects that:

because animal and plant excrement and urine remains reciprocating type cycle goes up and down the stereoscopic production facility, including the stander, several fermentation tanks and animal remains conveyer belt that go up and down by the drive of the lifting drive mechanism in a reciprocating cycle, compared with in the traditional production facility, the fermentation tank mostly adopts a layer of structure, while fermenting the animal and plant excrement and urine remains in a large number, need to occupy very large area, the land utilization rate is very low and very unreasonable to the utilization of space, and the invention has adopted the stereoscopic structure that goes up and down in a reciprocating cycle, several fermentation tanks are in the reciprocating type stereoscopic arrangement on the stander, fully utilize the upper space, has greatly reduced the floor area of the production facility, has raised the utilization rate of the land; after the animal and plant excrement remains are processed in the previous process, the animal and plant excrement remains are directly conveyed into the fermentation box through the excrement remains conveying belt, the fermentation box is automatically lifted through the lifting transmission mechanism, workers do not need to shovel the animal and plant excrement remains into the fermentation box through manpower, automatic loading of the animal and plant excrement remains is achieved, labor intensity of the workers is reduced, and efficiency of loading the animal and plant excrement remains into the fermentation box is greatly improved.

Because the side wall of each fermentation box is provided with the sliding plate driven by the first driving mechanism, when animal and plant excrement remains do not need to be loaded and unloaded into the fermentation box, the sliding plate falls down to close the excrement remains inlet and outlet on the side wall of the fermentation box, so that a closed space is formed in the fermentation box, on one hand, the animal and plant excrement remains in the fermentation box can be prevented from falling out of the fermentation box, on the other hand, the closed space can also ensure that the animal and plant excrement remains are fully fermented, and the quality of organic fertilizer prepared from the animal and plant excrement remains is improved.

Because a sliding seat is arranged in each fermentation box in a sliding way, a leveling mechanism is arranged on each sliding seat, in the invention, the sliding seat can slide back and forth in the fermentation cavity in the fermentation box and can drive the leveling mechanism to slide back and forth, meanwhile, the leveling teeth on the leveling mechanism can rotate under the driving of the first driving motor, and can level animal and plant excrement remains in the fermentation cavity, so that the thickness of the stacked animal and plant excrement remains at different positions in the fermentation cavity is approximately the same, the problem that the fermentation effect of part of animal and plant excrement remains is poor due to too large difference of stacked thickness is avoided, the fermentation effect of the animal and plant excrement remains in the fermentation box is improved, and the problem that the remaining animal and plant excrement remains cannot enter the fermentation cavity due to too thick stacking of the animal and plant excrement remains at a certain position is avoided.

Because each sliding seat is also provided with a push shovel mechanism, when the fermented animal and plant excrement remains need to be taken out from the fermentation box, the push shovel can fall on the bottom wall of the fermentation cavity through the first driving oil cylinder, the sliding seats can drive the push shovel to move in the moving process, the push shovel can push the animal and plant excrement remains to move forwards and fall on the excrement remain conveying belt through the excrement remain inlet and outlet, the sliding seats can drive the push shovel to move for a plurality of circles in the fermentation cavity, the animal and plant excrement remains in the fermentation cavity can be completely pushed to the excrement remain conveying belt, the excrement remain conveying belt can convey the animal and plant excrement remains to the position of the next procedure, in the invention, compared with the automatic loading and unloading of the animal and plant excrement remains in the fermentation cavity, the manual loading and unloading mode adopted in the traditional production equipment is realized through the push shovel mechanism and the excrement remain conveying belt, the loading and unloading efficiency of the animal and plant excrement remains is improved, the labor intensity of workers is reduced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the structure of the fermenter according to the present invention;

FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;

FIG. 4 is a schematic view of the installation of the fermentation tank and the feces and debris conveyor belt according to the present invention;

FIG. 5 is a schematic view of the leveling mechanism of the present invention;

FIG. 6 is a schematic view of the construction of the blade mechanism of the present invention;

fig. 7 is a schematic view of the mounting between the grading mechanism and the blade mechanism of the present invention.

Wherein: 1. a frame; 2. a fermentation box; 3. a side wall panel; 4. a fermentation chamber; 5. an entrance and exit for the fecal remains; 6. a sliding plate; 7. a sliding seat; 8. a fecal debris conveyor belt; 9. a drive shaft; 10. flattening the teeth; 11. a first drive sprocket; 12. a first drive motor; 13. a second drive sprocket; 14. a drive chain; 15. pushing and shoveling; 16. a first drive cylinder; 17. a power driven motor; 18. a drive sprocket; 19. a driven sprocket; 20. a power chain; 21. a connecting shaft; 22. a hinged seat; 23. fixing the connecting rod; 24. a second driving oil cylinder; 25. a second drive motor; 26. a drive gear; 27. a driven gear; 28. a rack; 29. a slide channel; 30. a chute; 31. a sliding wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.