Coal mine paste filling rotary distributing valve

文档序号:1154050 发布日期:2020-09-15 浏览:4次 中文

阅读说明:本技术 一种煤矿膏体充填旋布阀 (Coal mine paste filling rotary distributing valve ) 是由 潘国卫 于 2020-06-19 设计创作,主要内容包括:本发明涉及旋布阀技术领域,且公开了一种煤矿膏体充填旋布阀,包括旋布阀体和主轴,所述旋布阀体的正面焊接有防尘盒,所述防尘盒的内部设有大齿轮,所述大齿轮的中部安装有贯穿旋布阀体腔体伸出的主轴,所述大齿轮的左侧啮合有被动齿轮,所述被动齿轮的左侧啮合有主动齿轮,所述主动齿轮的中部安装有动力轴,所述动力轴的背面固定安装有正反转马达。该煤矿膏体充填旋布阀,通过将传统的齿轮与丝杆的传动结构改为全齿轮的传动结构,这种传动方式一方面能够保证齿轮的磨损更小,不用经常更换丝杆,影响工作效率;另一方面能够通过齿轮自身的自紧特质,保证阀芯在关闭之后更加严实,不会造成膏体泄露的问题。(The invention relates to the technical field of rotary distribution valves and discloses a coal mine paste filling rotary distribution valve which comprises a rotary distribution valve body and a main shaft, wherein a dust-proof box is welded on the front side of the rotary distribution valve body, a large gear is arranged inside the dust-proof box, the main shaft extending out of a cavity of the rotary distribution valve body is installed in the middle of the large gear, a driven gear is meshed on the left side of the large gear, a driving gear is meshed on the left side of the driven gear, a power shaft is installed in the middle of the driving gear, and a forward and reverse rotating motor is fixedly installed on the back of the power shaft. According to the coal mine paste filling rotary distribution valve, a traditional transmission structure of a gear and a screw rod is changed into an all-gear transmission structure, so that on one hand, the transmission mode can ensure that the gear is less in wear, the screw rod is not required to be replaced frequently, and the working efficiency is influenced; on the other hand, the self-tightening characteristic of the gear can ensure that the valve core is more compact after being closed, and the leakage of the paste cannot be caused.)

1. The utility model provides a coal mine lotion fills rotary distribution valve, includes rotary distribution valve body (1) and main shaft (6), its characterized in that: the front welding of revolving cloth valve body (1) has dust-proof box (11), the inside of dust-proof box (11) is equipped with gear wheel (12), the mid-mounting of gear wheel (12) has main shaft (6) of running through revolving cloth valve body (1) cavity and stretching out, the left side meshing of gear wheel (12) has driven gear (13), the left side meshing of driven gear (13) has driving gear (14), the mid-mounting of driving gear (14) has power shaft (15), the back fixed mounting of power shaft (15) has positive reverse motor (16), dust-proof cover (17) are installed in the front of dust-proof box (11), the inside that main shaft (6) back is located revolving cloth valve body (1) is equipped with case (18), Y style of calligraphy passageway (19) has been seted up to the side of case (18).

2. The coal mine paste filling rotary distribution valve according to claim 1, characterized in that: the dustproof box (11) is prepared from an aluminum alloy material, the diameter of the dustproof box (11) is 3cm shorter than the diameter of the cross section of the rotary cloth valve body (1), and three threaded holes are formed in the side face of the dustproof box (11).

3. The coal mine paste filling rotary distribution valve according to claim 1, characterized in that: the dustproof cover plate (17) is made of plastic materials, and the front face of the dustproof cover plate (17) is installed with three threaded holes in the side face of the dustproof box (11) through three screws.

4. The coal mine paste filling rotary distribution valve according to claim 1, characterized in that: the valve core (18) is a cylindrical box body, and the side surface of the valve core (18) is tightly attached to the inner wall of the rotary cloth valve body (1).

5. The coal mine paste filling rotary distribution valve according to claim 1, characterized in that: the Y-shaped channel (19) is an inverted Y-shaped channel, and the section of any position of the Y-shaped channel (19) is a circular ring.

Technical Field

The invention relates to the technical field of rotary distribution valves, in particular to a coal mine paste filling rotary distribution valve.

Background

The rotary distributing valve is a three-way switching valve for a pipeline for conveying flowing paste media, and is used for switching paste to be filled into a back goaf from a filling main pipeline in paste filling and mining.

Referring to fig. 1, the conventional rotary distribution valve structure includes a rotary distribution valve body 1, a base 2 welded to the bottom of the rotary distribution valve body 1, a valve port 3 arranged on a side surface of the rotary distribution valve body 1, a transmission box 4 welded to a front surface of the rotary distribution valve body 1, a transmission gear 5 arranged in a middle of the transmission box 4, a main shaft 6 installed in a middle of the transmission gear 5 in a linkage manner, a lead screw 7 engaged with a top end of the transmission gear 5, two ends of the lead screw 7 respectively connected with two rotary cylinders 8, a hydraulic bidirectional lock 9 installed right below the transmission box 4 on the front surface of the rotary distribution valve body 1, and a lifting ring 10 welded to a top end of the rotary distribution valve.

The rotary distribution valve with the structure has the following problems in the working process: 1. because the three-way switching valve needs to frequently switch the valve port 3 to work, the screw rod 7 can frequently drive the transmission gear 5 to rotate, and the screw rod 7 is an inclined thread and can also receive the reaction force of the transmission gear 5 when driving the transmission gear 5 to rotate, so that the thread abrasion of the screw rod 7 can be accelerated, and the service life is influenced; 2. the existing valve core is generally divided into two types, wherein one type is a traditional solid valve core, the valve core can increase energy consumption due to heavier weight of the valve core, the other type is an existing box valve core, the interior of the valve core is of a hollow structure, but the interior of the valve core is easy to cause the residue of transport materials due to the direct opening on the valve core, and the interior of the valve core is blocked and cannot normally rotate due to the fact that the interior of the valve core is blocked.

Disclosure of Invention

The invention provides a coal mine paste filling rotary distribution valve which has the advantages that the matching of a screw rod and a gear is changed into an all-gear, the service life is prolonged, the performance is more stable, the valve core is energy-consuming and clean, and the service life is ensured, so that the problems in the background art are solved.

The invention provides the following technical scheme: a coal mine paste filling rotary distribution valve comprises a rotary distribution valve body and a main shaft, wherein a dustproof box is welded on the front side of the rotary distribution valve body, a large gear is arranged inside the dustproof box, the main shaft extending out of the rotary distribution valve body is installed in the middle of the large gear in a penetrating mode, a driven gear is meshed on the left side of the large gear, a driving gear is meshed on the left side of the driven gear, a power shaft is installed in the middle of the driving gear, a forward and reverse rotating motor is fixedly installed on the back of the power shaft, a dustproof cover plate is installed on the front side of the dustproof box, a valve core is arranged on the back side of the main shaft in the rotary distribution valve body, and a Y-shaped channel is formed.

Preferably, the dustproof box is prepared from an aluminum alloy material, the diameter of the dustproof box is 3cm shorter than the diameter of the cross section of the rotary cloth valve body, and three threaded holes are formed in the side face of the dustproof box.

Preferably, the dustproof cover plate is made of plastic materials, and the front face of the dustproof cover plate is installed with three threaded holes in the side face of the dustproof box through three screws.

Preferably, the valve core is a cylindrical box body, and the side surface of the valve core is tightly attached to the inner wall of the rotary cloth valve body.

Preferably, the Y-shaped channel is an inverted Y-shaped channel, and the section of any position of the Y-shaped channel is a circular ring.

The invention has the following beneficial effects:

1. according to the coal mine paste filling rotary distribution valve, a traditional transmission structure of a gear and a screw rod is changed into an all-gear transmission structure, so that on one hand, the transmission mode can ensure that the gear is less in wear, the screw rod is not required to be replaced frequently, and the working efficiency is influenced; on the other hand, the self-tightening characteristic of the gear can ensure that the valve core is more compact after being closed, and the leakage of the paste cannot be caused.

2. This colliery lotion fills and revolves cloth valve, through setting up the inside case that has "Y" style of calligraphy passageway, the inside of this kind of case is hollow, it is lighter to compare traditional solid case quality, consequently can guarantee the saving of energy consumption, and compare the case of current hollow structure, be provided with confined cavity between case and inside "Y" style of calligraphy passageway, just so can guarantee that the lotion can not flow into the inside of case and pile up, only flow in the inside of "Y" style of calligraphy passageway, guarantee the inside cleanness of case, the life of case is improved.

Drawings

FIG. 1 is a schematic view of a conventional swirl valve according to the present invention;

FIG. 2 is a semi-sectional view of the rotary distributor valve structure of the present invention;

FIG. 3 is a schematic view of a rotary distributor valve according to the present invention;

FIG. 4 is a side view of a rotary distributor valve structure of the present invention;

FIG. 5 is a schematic view of the valve cartridge of the present invention;

FIG. 6 is a side cross-sectional view of the valve cartridge structure of the present invention;

FIG. 7 is a schematic view showing the flow direction of the paste of the present invention when the valve core structure is not in operation;

fig. 8 is a schematic view of the flow direction of the working paste of the valve core structure of the present invention.

In the figure: 1. a cloth rotating valve body; 2. a base; 3. a valve port; 4. a transmission box; 5. a transmission gear; 6. a main shaft; 7. a screw rod; 8. rotating the oil cylinder; 9. hydraulic bidirectional lock; 10. lifting a lifting ring; 11. a dust-proof box; 12. a bull gear; 13. a driven gear; 14. a driving gear; 15. a power shaft; 16. a forward and reverse rotation motor; 17. a dust-proof cover plate; 18. a valve core; 19. a Y-shaped channel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 2-8, a coal mine paste filling rotary distribution valve comprises a rotary distribution valve body 1 and a main shaft 6, wherein a dust-proof box 11 is welded on the front side of the rotary distribution valve body 1, the dust-proof box 11 is made of an aluminum alloy material, the diameter of the dust-proof box 11 is 3cm shorter than the cross-sectional diameter of the rotary distribution valve body 1, three threaded holes are formed in the side surface of the dust-proof box 11, a large gear 12 is arranged inside the dust-proof box 11, the main shaft 6 extending out through the cavity of the rotary distribution valve body 1 is installed in the middle of the large gear 12, a driven gear 13 is engaged on the left side of the large gear 12, a driving gear 14 is engaged on the left side of the driven gear 13, a power shaft 15 is installed in the middle of the driving gear 14, a forward and reverse rotating motor 16 is fixedly installed on the back surface of the power shaft 15, a dust-proof cover plate 17 is installed on the front side of the dust-, the back of the main shaft 6 is located inside the rotary cloth valve body 1 and is provided with a valve core 18, a Y-shaped channel 19 is formed in the side face of the valve core 18, the gear wheel 12, the driven gear 13 and the driving gear 14 are in transmission connection, the connection between the existing gear and the screw rod 7 is changed, the problem of abrasion of the screw rod 7 is avoided, the abrasion is smaller due to the meshing relation of the gears, the service life of the transmission structure is longer, the gears have the self-tightening characteristic, the closing sealing degree of the valve core 18 is guaranteed, and the paste is prevented from overflowing.

The valve core 18 is a cylindrical box body, the side face of the valve core 18 is tightly attached to the inner wall of the rotary distribution valve body 1, the Y-shaped channel 19 is an inverted Y-shaped channel, the tangent plane of any position of the Y-shaped channel 19 is a circular ring, and the valve core 18 is arranged in the cylindrical box body, so that the valve core 18 is tightly attached to the inner wall of the rotary distribution valve body 1, the sealing performance is guaranteed, and in addition, the box type valve core 18 overcomes the problems of high quality and energy consumption of the traditional solid valve core 18 and the problem that paste is not easy to clean due to the fact that the paste is accumulated inside the existing hollow valve core 18.

According to the working principle, when the device works, forward and reverse rotation of the forward and reverse rotation motor 16 drives forward and reverse rotation of the power shaft 15, further drives forward and reverse rotation of the driving gear 14, finally drives the driven gear 13 and the large gear 12 to rotate forward and reverse respectively, and the valve core 18 can rotate anticlockwise through linkage of the large gear 12 and the main shaft 6, so that paste is changed to flow out from different valve ports 3.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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