Temperature measurement collector and temperature measurement monitoring method
阅读说明:本技术 一种测温采集器及测温监控方法 (Temperature measurement collector and temperature measurement monitoring method ) 是由 祖贵东 陈辉 邹峰 潘博 于 2020-05-12 设计创作,主要内容包括:本发明公开了一种测温采集器及测温监控方法,包括上壳(4)、主板(5)、电池(7)、天线(9)、进线端(20)、下壳(12),上壳(4)和下壳(12)将各个部件密封安装在其内部,并由电池(7)进行独立供电,其中,进线端(20)用于连接若干条测温线缆,每条测温线缆上设置有分布于待测温区域内的若干个测温传感器;主板(5)上设置ZigBee模块来与外部控制端进行连接,接收控制指令、数据参数进行工作,并向外无线传输温度采集数据。本发明测温采集器及测温监控方法,可实现通信距离500米以上,至少支持40个测温点的温度采集,可设置温度上报周期,采集的温度变化量超过预警值或粮食温度过高时都会触发粮温报警,从而实现粮情监控的自动化。(The invention discloses a temperature measurement collector and a temperature measurement monitoring method, which comprise an upper shell (4), a main board (5), a battery (7), an antenna (9), a wire inlet end (20) and a lower shell (12), wherein each component is hermetically installed in the upper shell (4) and the lower shell (12), and is independently powered by the battery (7), the wire inlet end (20) is used for connecting a plurality of temperature measurement cables, and each temperature measurement cable is provided with a plurality of temperature measurement sensors distributed in a temperature measurement area; set up the zigBee module on mainboard (5) and come to be connected with external control end, receive control command, data parameter and carry out work to outside wireless transmission temperature data collection. The temperature measurement collector and the temperature measurement monitoring method can realize the communication distance of more than 500 meters, at least support the temperature collection of 40 temperature measurement points, can set the temperature reporting period, and can trigger the grain temperature alarm when the collected temperature variation exceeds the early warning value or the grain temperature is too high, thereby realizing the automation of grain condition monitoring.)
1. A temperature measurement collector is characterized by comprising an upper shell (4), a main board (5), a battery (7), an antenna (9), a wire inlet end (20) and a lower shell (12), wherein the upper shell (4) and the lower shell (12) hermetically install all the components in the collector and are independently powered by the battery (7), the wire inlet end (20) is used for being connected with a plurality of temperature measurement cables, and each temperature measurement cable is provided with a plurality of temperature measurement sensors distributed in a temperature measurement area; set up the zigBee module on mainboard (5) and come to be connected with external control end, receive control command, data parameter and carry out work to outside wireless transmission temperature data collection.
2. The temperature measurement collector according to claim 1, wherein the antenna (9) is connected with the main board (5) through an SMA seat (30), an integrally-formed upper fixing seat (31) is arranged on the upper shell (4), the upper fixing seat (31) comprises a base formed by a reinforcing grid plate (32) and a semi-cylindrical concave upper fixing opening (43) formed by extending the base, and a positioning groove (33) is arranged on the end surface of the upper fixing opening (43); the lower shell (12) is provided with an integrally-made lower fixed seat (42), the lower fixed seat (42) comprises a base formed by a reinforcing grid plate (32) and a semi-cylindrical concave lower fixed opening (44) formed by extending the base, and the end surface of the lower fixed opening (44) is provided with a positioning column (34); after the upper shell (4) and the lower shell (12) are pressed, the positioning column (34) and the positioning groove (33) are mutually positioned, so that the upper fixing port and the lower fixing port are integrally formed into a fixing port, and the outer end of the antenna (9) is fixed in the fixing port.
3. The temperature measurement collector according to claim 2, wherein a first mounting part (35) is provided at the upper side of the upper shell (4) in a protruding manner, a first through hole (36) is provided on the first mounting part (35), and the SMA seat (30) is fixedly mounted on the upper side of the upper shell (4) after passing through the first through hole (36); inferior valve (12) relative position is provided with first recess (37), first installation department (35) and first recess (37) are mutually supported the location installation fixed.
4. The temperature measurement collector according to claim 1, wherein a second mounting part (38) is provided at the lower side of the upper shell (4) and protrudes, a second through hole (39) is provided on the second mounting part (38), and the wire inlet end (20) is fixedly mounted at the lower side of the upper shell (4) after passing through the second through hole (39); the relative position of inferior valve (12) is provided with second recess (40), second installation department (38) and second recess (40) are mutually supported the location installation fixed.
5. The temperature measurement collector according to claim 1, wherein the battery (7) and the main board (5) are fixedly mounted on the upper case (4) side by side, the battery (7) is mounted in the battery box (6) and is fixedly mounted on the upper case (4) through two battery fixing parts (15), each battery fixing part (15) comprises an inwards concave fixing cavity and screw fixing support lugs (28) arranged on two sides of the fixing cavity, and the screw fixing support lugs (28) on one side are fixed and then are simultaneously pressed on the main board (5) to fix the battery (7) and the main board (5) at the same time.
6. The temperature measurement collector according to claim 1, wherein the upper shell (4) is provided with (3) light guide holes (23), light guide columns (10) are installed in the light guide holes (23), and the outer surfaces of the light guide holes (23) are covered with PVC adhesive films (24); the light guide column (10) is respectively communicated with a power indicator, a system working state indicator and a temperature acquisition indicator on the main board (5), and the light of the indicator is displayed outwards through the light guide column (10); the upper shell (4) is also provided with a power switch key (25) and a temperature acquisition key (27), and the lower shell (12) is provided with a reset key (26); the three keys are made of rubber materials to form sealing with the upper shell.
7. The temperature measurement collector according to claim 1, wherein a groove (21) is formed in the edge end face of the upper shell (4), a flange (22) is formed in the edge end face of the lower shell (12), a sealing ring (19) is arranged in the groove (21), and after the upper shell (4) and the lower shell (12) are pressed together, the flange (22) is pressed tightly in the groove (21) and tightly presses the sealing ring (19) to achieve the purpose of sealing.
8. The temperature measurement collector according to claim 5, wherein a grid unit formed by a plurality of reinforcing ribs (41) is arranged on the inner wall of the upper shell (4), and the battery (7) is fixed on the grid unit through the battery box (6); the inner wall of the upper shell (4) is provided with a plurality of screw mounting columns, and the main board (5) is fixedly mounted on the screw mounting columns through screws.
9. A temperature measurement monitoring method is characterized by comprising the following steps:
arranging a plurality of temperature measuring cables in a temperature area to be measured, wherein each temperature measuring cable is provided with a plurality of temperature measuring sensors;
installing temperature measuring collectors, wherein each temperature measuring collector is at least connected with 10 temperature measuring cables;
the temperature measurement collector is connected with a back-end server platform in a networking way through a ZigBee module;
setting a time interval of temperature acquisition and a time interval of temperature reporting of the temperature measurement acquisition device;
setting a temperature early warning value of a temperature measurement collector;
controlling the temperature measuring collector to work, lighting a temperature collecting indicator lamp, turning off the indicator lamp after the collection is finished, and checking temperature data through the rear-end server platform;
when the collected temperature is within the temperature early warning value range, the temperature is in a normal working state; and when the acquired temperature exceeds the temperature early warning value range, the rear-end server platform gives an alarm for prompt.
10. The temperature measurement monitoring method according to claim 9, wherein the area to be measured is a granary, and the temperature measurement sensor is buried in grains for measuring temperature; the temperature early warning value is-40-80 ℃, and the temperature acquisition precision of the temperature measurement acquisition device is 0.0625 ℃, 0.125 ℃, 0.25 ℃ or 0.5 ℃; the parameter setting and the working process of the temperature measurement collector can be controlled by remote communication through the rear-end server platform.
Technical Field
The invention relates to a temperature measurement collector and a temperature measurement monitoring method.
Background
The traditional temperature data acquisition mode is mostly manual acquisition or wired acquisition, the nodes are generally in a wired connection mode, wiring is complex, expansibility and transportability are poor, particularly for temperature acquisition in a wide space environment such as a granary, if the wired mode is adopted, cost and power consumption are high, the problems of difficult installation and difficult maintenance exist, and the requirement on the environment is high during use.
Chinese patent 201621431605.7 describes a multipoint temperature measurement acquisition instrument based on DS18B20, which is composed of a single chip microcomputer control system, a power management circuit, a single bus driver, a storage unit, a channel chip selection board and a communication circuit, wherein the power management circuit, the storage unit and the communication circuit are connected with the single chip microcomputer control system, the single chip microcomputer control system is connected with the single bus driver, the single bus driver is connected with the channel chip selection board, and the channel chip selection board is connected with a temperature sensor DS18B 20.
The multipoint temperature measurement acquisition instrument still adopts a series-parallel wired connection mode, solves partial problems of on-site temperature sensor acquisition, and reduces partial cost of temperature sensor acquisition. But the whole structure still has the problems of difficult wiring, difficult maintenance, high cost and power consumption and the like.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a temperature measurement collector which is convenient to use, low in cost and low in power consumption, and the invention also aims to provide a temperature measurement monitoring method for implementing the temperature measurement collector.
In order to achieve the purpose, the temperature measurement collector comprises an
Further, the
Further, a convex
Further, a
Further,
Further, 3
Furthermore, a groove 21 is formed in the edge end face of the
Furthermore, a grid unit formed by a plurality of reinforcing
A temperature measurement monitoring method for implementing the temperature measurement collector specifically comprises the following steps:
1) arranging a plurality of temperature measuring cables in a temperature area to be measured, wherein each temperature measuring cable is provided with a plurality of temperature measuring sensors;
2) installing temperature measuring collectors, wherein each temperature measuring collector is at least connected with 10 temperature measuring cables;
3) the temperature measurement collector is connected with a back-end server platform in a networking way through a ZigBee module;
4) setting a time interval of temperature acquisition and a time interval of temperature reporting of the temperature measurement acquisition device;
5) setting a temperature early warning value of a temperature measurement collector;
6) controlling the temperature measuring collector to work, lighting a temperature collecting indicator lamp, turning off the indicator lamp after the collection is finished, and checking temperature data through the rear-end server platform;
7) when the collected temperature is within the temperature early warning value range, the temperature is in a normal working state; and when the acquired temperature exceeds the temperature early warning value range, the rear-end server platform gives an alarm for prompt.
Furthermore, the area to be measured is a granary, and the temperature measuring sensor is buried in grains for measuring temperature.
Further, the temperature early warning value is-40 ℃ to 80 ℃, and the temperature acquisition precision of the temperature measurement acquisition device is 0.0625 ℃, 0.125 ℃, 0.25 ℃ or 0.5 ℃.
Furthermore, the parameter setting and the working process of the temperature measurement collector can be controlled by remote communication through the back-end server platform.
The temperature measurement collector and the temperature measurement monitoring method can realize the communication distance of more than 500 meters, at least support the temperature collection of 40 temperature measurement points, can set the temperature reporting period, and can trigger the grain temperature alarm when the collected temperature variation exceeds the early warning value or the grain temperature is too high, thereby realizing the automation of grain condition monitoring.
Drawings
FIG. 1 is a schematic structural view of a disassembled temperature measuring collector of the present invention;
FIG. 2 is a schematic structural view of another working state of the temperature measurement collector of the present invention;
FIG. 3 is a front view of the upper shell;
FIG. 4 is a rear view of the upper shell;
FIG. 5 is a side view of the upper shell;
FIG. 6 is a perspective view of the upper shell;
FIG. 7 is a front view of the lower case;
FIG. 8 is a rear view of the lower shell;
FIG. 9 is a side view of the lower shell;
FIG. 10 is a perspective view of the lower case;
FIG. 11 is a front view of the motherboard;
FIG. 12 is a perspective view of the motherboard;
FIG. 13 is a perspective view of the SMA holder;
FIG. 14 is a front view of the inlet end;
FIG. 15 is a perspective view of the inlet end;
fig. 16 is a perspective view of the antenna;
FIG. 17 is a front view of the battery holder;
FIG. 18 is a perspective view of a battery holder;
FIG. 19 is a front view of the upper shell silicone key;
FIG. 20 is a perspective view of the silicone key of the upper case;
fig. 21 is a partially enlarged view of the upper case and the lower case in a butted state;
FIG. 22 is a diagram of the positions of components on a motherboard;
FIG. 23 is a schematic diagram of a motherboard circuit;
wherein the reference numerals are:
stainless steel U-shaped code 1, PVC pipe 2, silica gel
Detailed Description
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the exemplary embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
For ease of description, spatially relative terms, such as "upper," "lower," "left," "right," and the like, may be used herein to describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "lower" can encompass both an upper and a lower orientation. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
As shown in fig. 1 to 23, the temperature measurement collector of the present invention comprises a stainless steel U-shaped code 1, a PVC pipe 2, a silica gel
The
The
The
The edge end face of the
The
An upper fixing
The upper side edge of the
The lower side edge of the
The opposite position of
In the present invention, as shown in fig. 22, the conditions of the relevant components in the
in this embodiment, the temperature measurement collector has the following technical parameters:
the temperature measurement collector is a wireless temperature measurement collector, adopts a zigbee3.0 protocol, is powered by a lithium subcell, does not need an external power supply, is flexible in use, can be fixed for long-term use, and can be carried about and used in a plug-and-play mode. 1-50 temperature measuring cables (DS18B20 sensors) can be freely accessed according to business requirements, and not only the existing old 2-wire cable of the grain depot is supported, but also the new 3-wire cable is supported.
The temperature measurement collector can flexibly set collection frequency, and sends an instruction by the server, if the granary is stored, the temperature measurement collector can set high collection frequency to closely monitor grain temperature change, and when the granary is empty, the collection frequency can be reduced to save power consumption. The temperature measurement collector also comprises a vibration sensor, and the equipment triggers an alarm and reports the alarm to the server when being moved.
A temperature measurement monitoring method for implementing the temperature measurement collector specifically comprises the following steps:
1) arranging a plurality of temperature measuring cables in a temperature area to be measured, wherein each temperature measuring cable is provided with a plurality of temperature measuring sensors;
2) installing temperature measuring collectors, wherein each temperature measuring collector is at least connected with 10 temperature measuring cables;
3) the temperature measurement collector is connected with a back-end server platform in a networking way through a ZigBee module;
4) setting a time interval of temperature acquisition and a time interval of temperature reporting of the temperature measurement acquisition device;
5) setting a temperature early warning value of a temperature measurement collector;
6) controlling the temperature measuring collector to work, lighting a temperature collecting indicator lamp, turning off the indicator lamp after the collection is finished, and checking temperature data through the rear-end server platform;
7) when the collected temperature is within the temperature early warning value range, the temperature is in a normal working state; and when the acquired temperature exceeds the temperature early warning value range, the rear-end server platform gives an alarm for prompt.
In this embodiment, the temperature measurement area is the granary, and the temperature measurement sensor is buried in the grain and measures the temperature. The communication distance is 500 meters, the temperature acquisition of at least 40 temperature measurement points is supported, the temperature reporting period can be set, the grain temperature alarm can be triggered when the acquired temperature variation exceeds the early warning value or the grain temperature is too high, and the automation of grain condition monitoring is realized.
In this embodiment, the temperature warning value of the temperature measurement collector is-40 ℃ to 80 ℃, the temperature measurement collector can set the collection resolution according to the service requirement, and the temperature collection precision is supported to four precisions of 0.0625 ℃, 0.125 ℃, 0.25 ℃ or 0.5 ℃. The parameter setting and the working process of the temperature measurement collector can be controlled by remote communication through a rear-end server platform, the rear-end server platform can adopt the existing temperature monitoring platform, for example, an onenet platform is adopted, whether equipment is on-line or not can be checked through the onenet platform, whether an equipment state indicator lamp is normal or not can be checked, whether a product power switch is turned on or not can be checked, and the like, and the air upgrading of software can be supported through the platform.
When in work:
1. networking equipment:
the equipment is electrified, after waiting for the system status indicator lamp to stabilize, the equipment can be deployed through the web end, and the networking status indicator lamp flickers for 5 times at intervals of 0.5 second, which indicates that networking is successful.
2. The temperature acquisition and reset method comprises the following steps:
each device can be connected with at least 10 temperature measuring cables (4 temperature measuring sensors in each temperature measuring cable);
secondly, when the equipment is successfully networked, after the cable is connected, the temperature acquisition key is pressed, the temperature acquisition indicator lamp is turned on, and after a few seconds, the indicator lamp is turned off to indicate that the acquisition is finished, and the temperature data can be checked through the service platform;
thirdly, commands can be issued through the service platform, and the time interval of temperature acquisition and the time interval of temperature reporting are set;
fourthly, sending commands through the service platform and setting temperature early warning values;
and fifthly, pressing the reset key for 10 seconds, and returning the equipment to factory setting and quitting the network.
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