Method for determining the rotor position of an electric motor, elevator and electric converter unit
阅读说明:本技术 确定电发动机的转子位置的方法、电梯和电转换器单元 (Method for determining the rotor position of an electric motor, elevator and electric converter unit ) 是由 T.考皮嫩 L.斯托尔特 M.帕基嫩 于 2020-03-06 设计创作,主要内容包括:提出了用于确定电发动机(12)的转子位置的方法、电梯(100)和电转换器单元(14)。该方法包括:向电发动机(12)供应(41)第一激励信号(ES1);确定(42)响应于第一激励信号(ES1)在电发动机(12)中生成的第一响应信号(RS1);基于第一响应信号(RS1)确定(43)发动机(12)的直轴(D,-D,+D)相对于静止参考系的电角度;向发动机(12)供应(44)第二激励信号(ES2),其中第二激励信号(ES2)基于所确定的电角度;确定(45)响应于第二激励信号(ES2)在发动机(12)中生成的第二响应信号(RS2);以及基于第二响应信号(RS2)确定(46)转子位置。(A method, an elevator (100) and an electrical converter unit (14) for determining the rotor position of an electrical motor (12) are proposed. The method comprises the following steps: supplying (41) a first excitation signal (ES1) to the electric motor (12); determining (42) a first response signal (RS1) generated in the electric motor (12) in response to the first excitation signal (ES 1); determining (43) an electrical angle of a straight axis (D, -D, + D) of the engine (12) relative to a stationary reference frame based on the first response signal (RS 1); supplying (44) a second energizing signal (ES2) to the engine (12), wherein the second energizing signal (ES2) is based on the determined electrical angle; determining (45) a second response signal (RS2) generated in the engine (12) in response to the second excitation signal (ES 2); and determining (46) the rotor position based on the second response signal (RS 2).)
1. A method for determining a rotor position of an electric motor (12), the method comprising:
-supplying (41) a first excitation signal (ES1) to the electric motor (12),
-determining (42) a first response signal (RS1) generated in the electric motor (12) in response to the first excitation signal (ES1),
characterized in that the method further comprises:
-determining (43), based on the first response signal (RS1), an electrical angle of a straight axis (D, -D, + D) of the electric motor (12) relative to a stationary reference frame, for example with respect to a stator of the electric motor (12),
-supplying (44) a second excitation signal (ES2) to the electric motor (12), wherein the second excitation signal (ES2) is based on the determined electric angle,
-determining (45) a second response signal (RS2) generated in the electric motor (12) in response to the second excitation signal (ES2), and
-determining (46) the rotor position based on the second response signal (RS 2).
2. The method of claim 1, wherein
The first excitation signal (ES1) is, for example, a first alternating voltage signal having a constant amplitude and the first response signal (RS1) is a first response current generated in response to the first alternating voltage signal, or/and
the second excitation signal (ES2) is, for example, a second alternating voltage signal having a constant amplitude, and the second response signal (RS2) is a second response current generated in response to the second alternating voltage signal.
3. The method of claim 1, wherein,
the first excitation signal (ES1) is, for example, a first alternating current signal having a constant amplitude and the first response signal (RS1) is a first response voltage generated in response to the first alternating current signal, or/and
the second excitation signal (ES2) is, for example, a second alternating current signal having a constant amplitude, and the second response signal (RS2) is a second response voltage generated in response to the second alternating current signal.
4. The method according to any of the preceding claims, comprising: -before the supplying of the first excitation signal (ES1), applying a force having a first amount in relation to a direction for counteracting a movement of the rotor (11) in order to keep the rotor (11) of the engine (12) in its position at least during the supplying (41) of the first excitation signal (ES1) and the determining (42) of the first response signal (RS 1).
5. Method according to any of the preceding claims, wherein the first excitation signal (ES1) comprises continuously supplying inside the motor (12) one alternating excitation signal, such as a voltage or a current, generating a rotating field in one direction and another alternating excitation signal, such as a voltage or a current, generating a rotating field in the opposite direction.
6. The method according to any one of the preceding claims, wherein the determining (43) an electrical angle comprises determining an electrical angle of the first excitation signal (ES1) when a maximum amount of the first response signal (RS1) occurs.
7. The method according to any one of the preceding claims, wherein the determining (46) a rotor position comprises comparing values of a maximum amount of the second response signal (RS2) in order to determine positions of a south pole and a north pole of the rotor (11).
8. A method according to any one of the preceding claims, wherein the second excitation signal (ES2) is configured to be supplied by gradually increasing its amplitude so as to avoid a step change in the force generated in the engine (12).
9. Method according to any of claims 4-8, wherein the electric motor (12) is an elevator motor (12) of an elevator (100), wherein the elevator (100) comprises at least one elevator brake (16) for braking the motor (12), the method comprising applying a force by means of the at least one elevator brake (16).
10. Method according to any of claims 4 to 9, wherein the force generated by the first excitation signal (ES1) for moving the rotor (11) is smaller than the first amount such that the rotor maintains its position during the supplying (41) of the first excitation signal (ES 1).
11. Method according to any of the preceding claims, wherein the electric motor (12) is one of the following: the synchronous reluctance motor, the permanent magnet linear motor, the permanent magnet auxiliary synchronous reluctance motor and the linear switch reluctance motor.
12. An elevator (100) comprising:
an elevator car (10),
an elevator motor (12) configured to move the elevator car (10),
an electrical converter unit (14) for operating the elevator motor (12),
at least one elevator brake (16), and
a control unit (1000; 14A) configured to cause at least the elevator (100), preferably its electrical converter unit (14), to:
-supplying (41) a first excitation signal (ES1), such as a first excitation voltage or current signal, to the elevator motor (12),
-determining (42) a first response signal (RS1), such as a first response current or voltage, respectively generated in the elevator motor (12) in response to the first excitation signal (ES 1);
characterized in that the elevator (100) is further configured to:
-determining (43), based on the first response signal (RS1), an electrical angle of a straight axis (D, -D, + D) of the electric motor (12) relative to a stationary reference frame, for example with respect to a stator of the electric motor (12),
-supplying (44) a second excitation signal (ES2), such as a second excitation voltage or current signal, to the electric motor (12), wherein the second excitation signal (ES2) is based on the determined electrical angle,
-determining (45) a second response signal (RS2), such as a second response current or voltage, respectively generated in the electric motor (12) in response to the second excitation signal (ES2), and
-determining (46) a rotor position based on the second response current (RS 2).
13. Elevator (100) according to claim 12, wherein the control unit (1000) is further configured to cause at least the at least one elevator brake (16) to:
-applying, at least during said supplying (41) a first excitation signal (ES1) and said determining (42) a first response signal (RS1), a force having a first amount in a direction for opposing the movement of the rotor (11) in order to hold the rotor (11) of the engine (12) in its position, for example locked in its position.
14. Elevator (100) according to claim 12 or 13, wherein the determining (43) of the electrical angle comprises determining the electrical angle of the first excitation signal (ES1) when the maximum amount of the first response signal (RS1) occurs.
15. Elevator (100) according to any of claims 12-14, wherein the determining (46) of the rotor position comprises comparing the values of the greatest quantities of the second response signal (RS2) in order to determine the position of the south and north poles of the rotor (11).
16. An electrical converter unit (14) configured to:
-supplying (41) a first excitation signal (ES1), such as a first excitation voltage or current signal, to the elevator motor (12),
-determining (42) a first response signal (RS1), such as a first response current or voltage, respectively generated in the elevator motor (12) in response to the first excitation signal (ES 1);
characterized in that the electrical converter unit (14) is further configured to:
-determining (43), based on the first response signal (RS1), an electrical angle of a straight axis (D, -D, + D) of the electric motor (12) relative to a stationary reference frame, for example with respect to a stator of the electric motor (12),
-supplying (44) a second excitation signal (ES2), such as a second excitation voltage or current signal, to the electric motor (12), wherein the second excitation signal (ES2) is based on the determined electrical angle,
-determining (45) a second response signal (RS2), such as a second response current or voltage, respectively generated in the electric motor (12) in response to the second excitation signal (ES2), and
-determining (46) a rotor position based on the second response signal (RS 2).
17. The electrical converter unit (14) as claimed in claim 16, comprising a converter device (14D), such as a frequency converter or an inverter, and a current determining means (14C) and/or a voltage determining means for determining at least the first and second response signals (RS1, RS 2).
Technical Field
The present invention relates generally to electric engines. In particular, but not exclusively, the invention relates to determining the rotor position of an elevator motor.
Background
There are known solutions for determining the rotor position of an electric motor. In some solutions, resolvers have been attached to the rotor in order to measure the absolute position of the rotor. However, this increases the number of components and requires space for the decomposer.
According to another known solution, the rotor position is determined using a frequency converter connected to the engine. In this solution, the load bridge of the converter is installed to supply the electric motor with a first alternating voltage excitation signal. The current of the stator winding of the electric motor, which is generated by the supplied alternating voltage excitation signal, is measured with a current sensor. The measured current forms a first alternating current response signal corresponding to the supplied first alternating voltage excitation signal, and the position of the rotor of the electric motor is determined on the basis of the determined aforementioned first alternating current response signal.
However, problems can arise in the case where the excitation signal moves the rotor. For example, in an elevator, this would mean that the elevator car would also move, which could cause undesirable conditions for passengers inside the car, passengers entering or leaving the car. In these cases, the determination of the rotor position may fail. To avoid failure, the brake used to hold the rotor in place must be oversized, which increases cost. In addition, the excitation signal causes noise and mechanical vibrations in the system. Therefore, there is still a need to develop a solution for determining the rotor position of an electric motor.
Disclosure of Invention
It is an object of the invention to provide a method, an elevator and an electrical converter unit for determining the rotor position of an electrical motor. It is a further object of the invention that the method, elevator and electrical converter unit minimize the forces that cause the rotor to move during the determination of the rotor position and thus minimize the forces that are required to maintain the rotor in its position, such as by means of a brake.
The object of the invention is achieved by a method, an elevator and an electric converter unit as defined in the respective independent claims.
According to a first aspect, a method for determining the rotor position of an electric motor, such as an elevator, is provided. The method comprises the following steps:
-supplying a first excitation signal to the electric motor,
-determining a first response signal generated in the electric motor in response to the first excitation signal,
determining an electrical angle of a straight shaft of the electric motor relative to a stationary reference frame, e.g. with respect to a stator of the electric motor, based on the first response signal,
supplying a second excitation signal to the electric motor, wherein the second excitation signal is based on the determined electrical angle,
-determining a second response signal generated in the electric motor in response to the second excitation signal, and
-determining the rotor position based on the second response signal.
In some embodiments, the first excitation signal may be, for example, a first alternating voltage signal having a constant amplitude and the first response signal may be a first response current generated in response to the first alternating voltage signal, or/and the second excitation signal may be, for example, a second alternating voltage signal having a constant amplitude and the second response signal may be a second response current generated in response to the second alternating voltage signal.
Alternatively, the first excitation signal may be, for example, a first alternating current signal having a constant amplitude and the first response signal may be a first response voltage generated in response to the first alternating current signal, or/and the second excitation signal may be, for example, a second alternating current signal having a constant amplitude and the second response signal may be a second response voltage generated in response to the second alternating current signal.
In an embodiment, the first excitation signal and the second response signal may be a voltage or a current signal, and the second excitation signal and the first response signal may be a current or a voltage signal, respectively.
In various embodiments, the method may comprise: before said supplying a first excitation signal, applying a force having a first amount to hold the rotor of the motor in its position at least during said supplying a first excitation signal and said determining a first response signal, wherein the first amount is related to a direction for opposing the movement of the rotor.
In various embodiments, the first excitation signal may comprise continuously supplying inside the electric motor one alternating excitation signal, such as a voltage or current, generating a rotating field in one direction and another alternating excitation signal, such as a voltage or current, generating a rotating field in the opposite direction.
In various embodiments, the determining the electrical angle may include determining the electrical angle of the first excitation signal when the maximum amount of the first response signal occurs.
In various embodiments, the determining the rotor position may include comparing values of a maximum amount of the second response signal to determine the position of the north and south poles of the rotor.
In various embodiments, the second excitation signal may be configured to be supplied by gradually increasing its amplitude so as to avoid a step change in the force generated in the engine.
In various embodiments, the electric motor is an elevator motor of an elevator, wherein the elevator comprises at least one elevator brake for braking the motor, and wherein the method may comprise applying the force by the at least one elevator brake.
In various embodiments, the force generated by the first excitation signal to move the rotor may be less than a first amount such that the rotor maintains its position during the supply of the first excitation signal.
In various embodiments, the electric motor may be one of the following: the synchronous reluctance motor, the permanent magnet linear motor, the permanent magnet auxiliary synchronous reluctance motor and the linear switch reluctance motor.
According to a second aspect, an elevator is provided. The elevator comprises an elevator car, an elevator motor configured to move the elevator car, an electrical converter unit for operating the elevator motor, at least one elevator brake, and a control unit configured to perform at least the method according to the first aspect or any embodiment thereof.
Thus, the control unit may be configured such that the elevator, preferably such that its electrical converter unit:
supplying a first excitation signal, e.g. a first excitation voltage or current signal, to the elevator motor,
-determining a first response signal, e.g. a first response current or voltage, respectively generated in the elevator motor in response to the first excitation signal;
determining an electrical angle of a straight shaft of the electric motor relative to a stationary reference frame, e.g. with respect to a stator of the electric motor, based on the first response signal,
supplying a second excitation signal, for example a second excitation voltage or current signal, to the electric motor, wherein the second excitation signal is based on the determined electrical angle,
-determining a second response signal, such as a second response current or voltage, respectively generated in the electric motor in response to the second excitation signal, and
-determining the rotor position based on the second response current.
In various embodiments, the control unit may be further configured to cause at least one elevator brake to:
-applying a force having a first amount in a direction for counteracting the movement of the rotor at least during said supplying the first excitation signal and said determining the first response signal in order to hold the rotor of the engine in its position, e.g. locked in its position.
In some embodiments, the determining the electrical angle may include determining the electrical angle of the first excitation signal when the maximum amount of the first response signal occurs.
In some embodiments, the determining the rotor position may include comparing values of a maximum amount of the second response signal to determine the position of the north and south poles of the rotor.
According to a third aspect, an electrical converter unit is provided. The electrical converter unit is configured to perform at least a method according to the first aspect or any embodiment thereof.
Thus, the electrical converter unit may be configured to at least:
supplying a first excitation signal, e.g. a first excitation voltage or current signal, to the elevator motor,
-determining a first response signal, e.g. a first response current or voltage, respectively generated in the elevator motor in response to the first excitation signal;
determining an electrical angle of a straight shaft of the electric motor relative to a stationary reference frame, e.g. with respect to a stator of the electric motor, based on the first response signal,
supplying a second excitation signal, for example a second excitation voltage or current signal, to the electric motor, wherein the second excitation signal is based on the determined electrical angle,
-determining a second response signal, such as a second response current or voltage, respectively generated in the electric motor in response to the second excitation signal, and
-determining the rotor position based on the second response signal.
In various embodiments, the electrical converter unit may comprise a converter device, such as a frequency converter or an inverter, and a current determination means and/or a voltage determination means for determining at least the first response signal and the second response signal.
The invention provides advantages with respect to known solutions. During the supply of the excitation signal in the rotor position determination process, the rotor is easily held or at least can be easily held in its position. Minimizing the forces causing the rotor to move during the determination of the rotor position and thus minimizing the forces required to hold the rotor in its position allows for the use of smaller braking forces and thus smaller brakes or less frequent brakes. This is particularly advantageous e.g. in elevators in which a motor is arranged to move the elevator car. Thus, the elevator car does not move during the determination of the rotor position. The movement may be unpleasant for passengers in the car. Furthermore, the excitation signal(s) cause less noise and vibration in the engine than known solutions that utilize the excitation signal(s) to determine the rotor position.
Various other advantages will become apparent to the skilled person based on the following detailed description.
The expression "a plurality" may here mean any positive integer starting from one (1), i.e. at least one.
The expression "plurality" may refer to any positive integer starting from two (2), i.e. to at least two, respectively.
The terms "first," "second," and "third" are used herein to distinguish one element from another, and do not specifically prioritize or order them, if not explicitly stated otherwise.
The exemplary embodiments of the invention set forth herein should not be construed as limiting the applicability of the appended claims. The verb "to comprise" is used here as an open limitation that does not exclude the presence of also unrecited features. The features recited in the dependent claims may be freely combined with each other, unless explicitly stated otherwise.
The novel features believed characteristic of the invention are set forth with particularity in the appended claims. The invention itself, however, both as to its construction and its method of operation, together with additional objects and advantages thereof, will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
Drawings
In the drawings, certain embodiments of the invention are shown by way of example and not limitation.
Fig. 1A to 1C schematically show electrical converter units according to some embodiments of the present invention.
Fig. 2 schematically shows an elevator according to an embodiment of the invention.
Fig. 3 schematically shows an elevator according to an embodiment of the invention.
Fig. 4 shows a flow diagram of a method according to an embodiment of the invention.
Fig. 5A and 5B schematically show examples of first and second response signals according to an embodiment of the present invention.
Fig. 6A and 6B schematically illustrate electrical converter cells according to some embodiments of the invention.
Detailed Description
Fig. 1A schematically shows an
Furthermore, the
Fig. 1B schematically shows an
Fig. 1C schematically shows an
The
In various embodiments of the present invention, the
Thus, in various embodiments, the
In certain embodiments, the rotor of the
In various embodiments, the
Fig. 2 schematically shows an
At least one elevator brake 16, i.e. one, two or more elevator brakes 16, can be arranged such that when passing the power-off control, the brake 16 is configured to engage the drive sheave 18 and in this way brake the movement of the
The
The elevator control unit 1000 and/or the
The processor of the elevator control unit 1000 and/or the
Fig. 3 schematically shows an
There may be one or
Preferably, at least two landing floors with landing (landing)
With respect to the
As can be seen in fig. 3, with a
Fig. 4 shows a flow chart of a method according to an embodiment of the invention.
Typically, the method comprises at least two main parts. Furthermore, the
In the first main part, at least a first excitation signal, such as a current or a voltage, is supplied to the
However, in some embodiments, since the amplitude of the first excitation signal (e.g. its vector quantity) may be arranged low such that the force generated by the first excitation signal for moving the
In the second main portion, at least a second excitation signal is supplied to the
This example is shown highly schematically in fig. 5B, which shows the second response current RS2 as a function of electrical angle. It can be seen that the higher amplitude can be referred to as north and the lower amplitude can be referred to as south. It should be noted that the electrical angles in fig. 5A and 5B preferably correspond in the following sense: the same straight axes in fig. 5A are at corresponding electrical angles in fig. 5B. The horizontal axis in fig. 5B does not necessarily correspond to zero amplitude but to some finite positive value. In some embodiments, the horizontal axis may refer to zero amplitude.
As can be seen in fig. 5B, said determining 46 the rotor position may comprise comparing the maximum magnitude values of the second response current RS2 in order to determine the position of the north and south poles of the
Thus, as a result of the first and second main parts, the position of the
Item 41 may direct the
Preferably, the first excitation signal may be configured to rotate about at least one pole pair of the
According to various embodiments, the amplitude of the first excitation signal, such as the first alternating voltage signal, may be such that: which generates one or more electrical currents in the
Additionally, the first excitation signal may include continuously supplying one alternating voltage signal that generates a rotating field in one direction and another alternating voltage signal that generates a rotating field in an opposite direction inside the
Additionally, the method may include: before said supplying 41 of the first excitation signal, at least during said supplying of the first excitation signal and said determining of the first response signal RS1, a force is applied with a first amount in order to keep the
Item 42 may refer to determining a first response signal RS1, such as a current or voltage, generated in the
In some embodiments, the amplitude of the first excitation signal is such that it causes a lower force for moving the
In various embodiments, the amplitude of the second excitation signal may be at least twice, preferably at least three times, or even more preferably at least four times the amplitude of the first excitation signal.
In various embodiments, the second excitation signal may be configured to be supplied by gradually increasing its amplitude so as to avoid a step change in the force generated in the
At item 49, the method operation is ended or stopped. The method may be performed once, continuously, intermittently, on-demand, or periodically.
In various embodiments, the
It should be kept in mind, for example, with respect to fig. 6A and 6B, that during determining the position of the
Fig. 6A schematically shows an
Fig. 6A shows an example of a first excitation signal ES1 for one winding or across one winding, i.e. for example a first excitation signal ES1 between two phases of the
Preferably, the
Thus, in various embodiments, the magnitude of the reference voltage or current vector may be configured to be constant, however, the vector is configured to rotate.
Further, by supplying the first excitation signal ES1 to the
Fig. 6B schematically shows an
In an embodiment, the
The first response signal RS1, i.e. in certain embodiments the three-phase currents, generated in the winding(s) of the
The instantaneous values, such as amplitude-related instantaneous values, of the determined three-phase currents, i.e. the first response signals RS1, can be determined at the
Furthermore, as is known in the art, based on the phase currents or voltages, current or voltage vectors representing the three-phase currents or voltages of the first response current RS1 may be determined.
According to certain embodiments, a change in inductance in the magnetic circuit of the
In fig. 5A, the variation of amplitude as a function of the electrical angle reference θ is caused by the inductance of the magnetic circuit of the electric machine varying due to local saturation of the magnetic circuit of the
Thus, in various embodiments, the amplitude of the first excitation signal ES1 is arranged at least such that it causes local saturation of the magnetic circuit of the
The first excitation signal ES1 may be formed by changing the electrical angle reference theta from zero to 2 pi, i.e. by one complete cycle. Thus, the phase voltages may be UR ═ U × sin (θ), US ═ U × sin (θ +2 × pi/3) and UT ═ U × sin (θ -2 × pi/3). Thus, the voltage vector reference has a constant magnitude, however, it causes a rotating magnetic field in the
The impedance of the magnetic circuit may also result in a phase difference between the supplied first excitation signal ES1 and the determined first response signal RS1, such as a current. To compensate for the phase difference, in certain embodiments, the above described measurements may be repeated by continuously supplying one alternating voltage signal as a function of the electrical angle reference θ and another alternating voltage signal as a function of the electrical angle reference θ, as described above. Thus, the first excitation signal ES1 may actually comprise two or more signals supplied in series. The direction of rotation of the further alternating voltage signal may be chosen to be opposite to the direction of rotation of the one alternating voltage signal of the first excitation signal ES1, in which case the phase difference between the one alternating voltage signal and the corresponding first response current RS1 may be in the opposite direction compared to the phase difference between the further alternating voltage signal of the first excitation signal ES1 and its corresponding
The specific examples provided in the description given above should not be construed as limiting the applicability and/or interpretation of the appended claims. The lists and groups of examples provided in the description given above are not exhaustive unless explicitly stated otherwise.
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