阅读说明：本技术 一种卷材放料架及使用方法 (Coiled material discharging frame and using method ) 是由 王卫东 于 2020-07-16 设计创作，主要内容包括：本发明公开了一种卷材放料架及使用方法,解决了现有技术中需要频繁对较重卷材进行更换造成劳动强度大的问题,具有可实现转动,对多个卷材进行同时支撑,可方便根据生产需求进行卷材选取的有益效果,具体方案如下：一种卷材放料架,包括底座和支撑架,支撑架活动设有多个用于支撑卷材的支撑杆,支撑架设置缺口,缺口处设有活动轮,支撑杆通过活动轮支撑；支撑架的底部设置滚轮,底座表面设置轨道,且底座固定于地面,滚轮带动支撑架可沿着轨道实现移动。(The invention discloses a coiled material discharging frame and a using method thereof, which solve the problem of high labor intensity caused by frequent replacement of heavier coiled materials in the prior art, have the beneficial effects of realizing rotation, simultaneously supporting a plurality of coiled materials and conveniently selecting the coiled materials according to production requirements, and have the following specific scheme: a coiled material discharging frame comprises a base and a supporting frame, wherein the supporting frame is movably provided with a plurality of supporting rods for supporting coiled materials, the supporting frame is provided with a notch, movable wheels are arranged at the notch, and the supporting rods are supported by the movable wheels; the bottom of support frame sets up the gyro wheel, and the base surface sets up the track, and the base is fixed in ground, and the gyro wheel drives the support frame and can realize removing along the track.)

1. A coiled material discharging frame is characterized by comprising a base and a supporting frame, wherein the supporting frame is movably provided with a plurality of supporting rods for supporting coiled materials, the supporting frame is provided with a notch, movable wheels are arranged at the notch, and the supporting rods are supported by the movable wheels; the bottom of support frame sets up the gyro wheel, and the base surface sets up the track, and the base is fixed in ground, and the gyro wheel drives the support frame and can realize removing along the track.

2. A coil stack as set forth in claim 1 wherein said support frame is provided with a plurality of pairs of support plates, each pair of support plates supporting said support rods, said support plates being notched.

3. A coil stack as set forth in claim 2 wherein said movable wheel is mounted on an inner side of said support plate;

the backup pad one side that the breach is close to the activity wheel is the arc, has arranged four at least along the arc one side activity wheel of breach.

4. A coil stack as set forth in claim 3 wherein all of said movable wheel centers of each of said support plates are disposed in a common horizontal line.

5. A coil stack as set forth in claim 3 wherein adjacent ones of said movable wheels of each of said support plates are disposed tangentially or spaced a set distance apart.

6. A coiled material discharge rack according to claim 1, wherein the support frame is provided with at least two support rods, and the support rods are respectively arranged on the side parts of the support frame;

or the support frame is provided with at least four support rods, the support rods are arranged on two sides of the support frame in two rows, and the distance set at intervals between every two adjacent support rods is set.

7. A coil pay-off stand as defined in claim 1, wherein said movable wheel is a bolt-type roller.

8. The coil discharging frame according to claim 1, wherein the bottom of the supporting frame is a frame, the number of the rollers is plural, and each roller is respectively arranged at four corners of the frame.

9. A coiled material supply rack according to claim 1, wherein the rail is circular, the base is provided with a rotary drive bearing, the rotary drive bearing is in supporting fit with a rotary drive bearing arranged at the bottom of the support frame, and the rotary drive bearing is connected with a power source.

10. Use of a coil stack according to any one of claims 1 to 9,

taking all the support rods down from the support frame, and arranging the support rods to penetrate through the coiled material;

placing the support rod with the coiled material on a movable wheel of a support frame for supporting;

the supporting frame is rotated relative to the base, so that the coiled material is rotated to the cutting machine to be cut.

Technical Field

The invention relates to the field of automobiles, in particular to a coiled material discharging frame and a using method thereof.

Background

The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.

As a car article with strong practicability, the car foot pad can effectively prevent water, dust and skid, protect the cleanness in a car and play a role in beautifying, comforting and embellishing. The texture of the foot pad and the beauty of the patterns can directly influence the ornamental effect and the comfortable use feeling in the vehicle.

The car foot mat generally adopts a polyvinyl chloride (PVC) material as a fabric, and is a polymer formed by polymerizing vinyl chloride monomers under the action of initiators such as peroxides and azo compounds or under the action of light and heat according to a free radical polymerization reaction mechanism. PVC has been the most widely used plastic in the world and is used in a very wide range of applications. The product has wide application in building materials, industrial products, daily necessities, floor leathers, floor tiles, artificial leathers, pipes, wires and cables, packaging films, bottles, foaming materials, sealing materials, fibers and the like. The automobile foot pad made of the PVC material is easy to clean, low in price and widely applied to the automobile interior decoration industry.

The blanking of the automobile foot mat is generally cut into the model by an automatic cutting machine controlled by a computer. A cutting table of the cutting machine is coated with a layer of felt for conveying materials, and the felt is driven to move by the rollers at the two ends of the cutting table, so that the materials on the felt are driven to move on the cutting table.

Because people's demand is different, can select the PVC material of different colours and decorative pattern when making the callus on the sole, will require like this to change the PVC coiled material on the cutter feed mechanism according to the production demand. The inventor finds that at present, only one roll of material can be placed on a feeding mechanism of a cutting machine, the diameter of a PVC whole roll material for producing the automobile foot mat is 800mm, the width of the material is 1500 mm, the weight of the material reaches 80kg, production is carried out according to an order in a production process, but a set of coiled material is not used, the coiled material needs to be replaced, another coiled material is replaced for continuous production, and the problems of high labor intensity and low working efficiency exist when the coiled material is frequently replaced; and the existing supporting rod for supporting the coiled materials and the supporting frame are hard supports, so that certain resistance is caused to feeding.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide the coiled material discharging frame which can be used for supporting a plurality of coiled materials with different colors or patterns, is convenient for the feeding and the material changing of a cutting machine, can realize the production according to different requirements without frequently changing the coiled materials in the production process, and is beneficial to improving the working efficiency.

In order to achieve the purpose, the invention is realized by the following technical scheme:

a coiled material discharging frame comprises a base and a supporting frame, wherein the supporting frame is movably provided with a plurality of supporting rods for supporting coiled materials, the supporting frame is provided with a notch, at least two movable wheels are arranged at the notch, and the supporting rods are supported through a space between every two adjacent movable wheels; the bottom of support frame sets up the gyro wheel, and the track is fixed in ground, and the gyro wheel drives the support frame and can realize removing along the track.

The discharging frame can be provided with a plurality of coiled materials, and the coiled materials do not need to be frequently replaced; the support frame can rotate relative to the track, so that the support frame is pushed to drive the coiled materials to rotate, the coiled materials can be easily replaced, and the labor intensity is reduced; the coiled material is effectively supported to the bracing piece, and the coiled material is at the material loading in-process moreover, and the bracing piece is supported through the movable pulley to the support frame, effectively reduces the rotational resistance of coiled material.

According to the coiled material discharging frame, the supporting frame is provided with the plurality of pairs of supporting plates, each pair of supporting plates supports the supporting rod, the supporting plates are provided with the notches, the notches are arranged on the outer sides of the supporting frame, each pair of supporting plates are arranged at the same height and are arranged on the inner sides of the supporting frame, and the length of each supporting plate is larger than the distance between each pair of supporting plates.

According to the coiled material discharging frame, in order to facilitate the rolling of the supporting rod relative to the movable wheel and reduce the resistance of feeding, the movable wheel is arranged on the inner side of the supporting plate;

the backup pad one side that the breach is close to the activity wheel is the arc, has arranged four at least along breach arc one side activity wheel to guarantee the stability that the bracing piece set up.

According to the coiled material discharging frame, the centers of all the movable wheels of each supporting plate are arranged on the same horizontal line.

According to the coiled material discharging frame, two adjacent movable wheels of each supporting plate are arranged in a tangent mode, or the distance set at intervals between the two adjacent movable wheels of each supporting plate is set, so that the supporting rod is arranged through the space between the two movable wheels, and the supporting rod is supported.

According to the coiled material discharging frame, the supporting frame can be provided with at least two supporting rods, and the supporting rods are respectively arranged on the side parts of the supporting frame;

or, the support frame is equipped with four at least bracing pieces, the bracing piece be two and locate the both sides of support frame to guarantee the stability that the support frame set up, the distance setting of interval settlement between the adjacent bracing piece.

According to the coiled material discharging frame, the movable wheel is a bolt-type roller.

According to the coiled material discharging frame, the bottom of the supporting frame is a frame body, the number of the rollers is multiple, and each roller is arranged at four corners of the frame body respectively.

As above, the track is circular, the base is provided with a rotary driving bearing, the rotary driving bearing is matched with a rotary driving bearing support arranged at the bottom of the support frame and is connected with a power source, the power source is a motor or other power sources, the middle of the track is provided with an inclined rod to support the rotary driving bearing, the strength of the whole material placing frame can be enhanced, and the middle of the frame body is provided with a plurality of cross rods to support the rotary driving bearing support.

In a second aspect, the invention further provides a use method of the coiled material discharging frame, which comprises the following steps:

taking all the support rods down from the support frame, and arranging the support rods to penetrate through the coiled material;

placing the support rod with the coiled material on a movable wheel of a support frame for supporting;

the supporting frame is rotated relative to the base, so that the coiled material is rotated to the cutting machine to be cut.

The beneficial effects of the invention are as follows:

1) according to the invention, through the arrangement of the material placing frame, the support of a plurality of coiled materials can be integrally realized, and the support frame can be rotatably arranged, so that the support frame can be directly rotated according to production requirements, the proper coiled materials can be replaced without frequent replacement, the processing time can be effectively saved, and the problem of high labor intensity caused by frequent replacement of the coiled materials is solved.

2) According to the invention, the support frame is provided with the notch, so that the support rod can be conveniently arranged in the notch, and the support rod can be conveniently positioned.

3) The support rod is supported through the space between two adjacent movable wheels, the coiled material drives the support rod to rotate, and the movable wheels can be rotatably arranged, so that the movement resistance of the support rod in the rotating process is further reduced, and the coiled material is convenient to feed.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.

FIG. 1 is a schematic illustration of a coil cradle holding a coil in accordance with one or more embodiments of the present invention.

FIG. 2 is a schematic view of a coil stack according to one or more embodiments of the present invention.

Fig. 3 is an enlarged view of the support pole of the present invention mounted at the support bracket according to one or more embodiments.

FIG. 4 is a schematic view of a support stand according to one or more embodiments of the present invention.

FIG. 5 is a schematic illustration of a track according to one or more embodiments of the invention.

FIG. 6 is a schematic view of a support plate according to one or more embodiments of the present invention.

In the figure: the spacing or dimensions between each other are exaggerated to show the location of the various parts, and the schematic is shown only schematically.

Wherein: 1 coiled material, 2 support frames, 3 bases, 4 support rods, 5 universal wheels, 6 bolt-type idler wheels, 7 support plates, 8 rotation driving bearing supports, 9 support legs, 10 rotation driving bearings, 11 tracks, 12 motors, 13 worm drivers, 14 gaps, 15 side plates, 16 cross beams and 17 frame bodies.

Detailed Description

It is to be understood that the following detailed description is exemplary and is intended to provide further explanation of the invention as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the invention. As used herein, the singular forms "a", "an", and/or "the" are intended to include the plural forms as well, unless the invention expressly state otherwise, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof;

for convenience of description, the words "up", "down", "left" and "right" in the present invention, if any, merely indicate correspondence with up, down, left and right directions of the drawings themselves, and do not limit the structure, but merely facilitate the description of the invention and simplify the description, rather than indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.

Term interpretation section: the terms "mounted," "connected," "fixed," and the like in the present invention are to be understood in a broad sense, and for example, the terms "mounted," "connected," and "fixed" may be fixed, detachable, or integrated; the two components can be connected mechanically or electrically, directly or indirectly through an intermediate medium, or connected internally or in an interaction relationship, and the terms used in the present invention should be understood as having specific meanings to those skilled in the art.

As described in the background art, the coil material is required to be frequently replaced in the prior art, and in order to solve the technical problem, the invention provides a coil material discharging frame and a using method thereof.

In a typical embodiment of the present invention, referring to fig. 1 and 2, a coiled material discharging rack includes a base 3 and a supporting frame 2, the supporting frame 2 is movably provided with a plurality of supporting rods 4 for supporting coiled materials, the supporting frame 2 is provided with a gap 14, at least two movable wheels are arranged at the gap, and the supporting rods 4 are supported by a space between two adjacent movable wheels; the bottom of support frame 2 sets up the gyro wheel, and the base is fixed in ground, and the base surface sets up track 11, and the gyro wheel drives the support frame and can realize removing along the track.

Note that, the roll material 1 herein is a PVC roll material.

Support frame 2 installs many pairs of backup pads 7, refer to fig. 3 and show, support rod 4 is supported to each pair of backup pad 7, the backup pad is opened jaggedly 14, backup pad 7 with support frame fixed connection, a plurality of bolts of specific accessible lock the backup pad, and the backup pad sets up one side of breach and arranges in the outside at the support frame, in order to make things convenient for the support to the bracing piece, each pair of backup pad is in same high setting, and all install in the inboard of support frame moreover, the length of bracing piece is greater than the distance between each pair of backup pad, and bracing piece length is greater than the width.

The support frame 2 can be provided with at least two support rods which are respectively arranged at the side parts of the support frame; or, in some other examples, the support frame 2 is provided with at least four support rods, and the support rods 4 are arranged on two sides of the support frame in two rows to ensure the stability of the support frame, and the distance set at intervals between the adjacent support rods is set.

In this embodiment, consider the user demand, specially set up six spinal branch vaulting poles, support six spinal branch vaulting poles respectively through six pairs of backup pads, can support six groups of coiled materials 1 like this, and the support frame wherein opposite both sides set up three spinal branch vaulting poles respectively, realize the support to six groups of coiled materials, and the coiled material of both sides divides the three floor height to set up moreover, and the coiled material of every layer of high position is at same high setting to guarantee support frame atress equilibrium.

Specifically, the bracing piece passes from the coiled material centre bore to support the coiled material, and the both ends of bracing piece set up the buckle respectively, the buckle is the annular, the buckle center sets up the trompil that is used for the bracing piece to pass, buckle one side has the recess, buckle the notched one side of board like this and detain in coiled material central branch pipe (under the general condition, the length salient of coiled material central branch pipe is in the PVC coiled material) outside, the bracing piece passes the back from the coiled material centre bore like this, be connected coiled material and bracing piece as an organic whole through the buckle, the coiled material is at the rotation in-process like this, the bracing piece.

In order to facilitate the rolling of the supporting rod relative to the movable wheels and reduce the feeding resistance, the movable wheels are arranged on the inner sides of the supporting plates, the centers of all the movable wheels of each supporting plate are arranged on the same horizontal line, preferably, the movable wheels are two movable wheels, in some examples, the movable wheels can also be three movable wheels, if a certain movable wheel falls off abnormally, the supporting rod can be supported by the other two movable wheels, and the movable wheels are arranged below the gaps of the supporting plates.

Two adjacent movable wheels of each backup pad tangent setting, perhaps, the distance setting of interval settlement between two adjacent movable wheels of each backup pad, thereby space through between two movable wheels sets up the bracing piece, support the bracing piece, the bracing piece all tangent setting rather than the movable wheel of contact, at coiled material loading in-process, the coiled material rotates, thereby drive the bracing piece and rotate, and the movable wheel is movable for the backup pad and sets up, but free rotation, thereby avoid rotating the bracing piece and cause too big interference, reduce bracing piece pivoted resistance.

Specifically, in the present embodiment, the movable wheel is a bolt-type roller 6.

In other examples, referring to fig. 6, one side of the notch of the supporting plate (the side close to the movable wheel) is arc-shaped, and may be semicircular or U-shaped, so that the supporting rod is clamped at the position, and thus the notch of the supporting plate is hook-shaped when viewed from the side, and the supporting plate is provided with at least 4 bolt-shaped rollers 6 at one side of the arc-shaped notch, so that the supporting rod is always in the notch recess when in use, and cannot be separated from the supporting plate, thereby improving the reliability of the coiled material.

Referring to fig. 4, the supporting frame 2 includes two side plates 15, the middle of the two side plates 15 is connected by a plurality of cross beams 16, the distance set at intervals between adjacent cross beams is set, the bottom of the supporting frame is a frame body 17, the width of the frame body is the distance between the two side plates, the length of the frame body is greater than that of the side plates, the bottom of the side plates is connected with the frame body, a plurality of rollers are arranged, each roller is arranged at four corners of the frame body, an oblique rod is arranged in the middle of the frame body to support a rotation driving bearing, the oblique rods are arranged in a crossed manner, and the rotation driving bearing is arranged on the lower surface of the oblique rod in the frame body.

In other examples, the support frame may be a cylindrical frame, and a plurality of support rods may be disposed around the cylindrical frame to support the coiled material.

For the rotation of cooperation support frame, the base includes the annular ring, annular ring surface forms track 11, track 11 is circular, 3 inside slewing drive bearing 10 that set up of base, slewing drive bearing and the cooperation of slewing drive bearing support 8 of locating the support frame bottom, and slewing drive bearing 10 is connected with the power supply, the power supply is motor 12 or other power supplies, in this embodiment, the power supply passes through driving medium and slewing drive bearing cooperation, and the base middle part is the middle part of annular ring and sets up the crossbar in order to support slewing drive bearing, can strengthen the intensity of whole blowing frame through the crossbar, slewing drive bearing arranges in the upper surface of track crossbar.

In particular, the transmission may be a worm drive 13; the annular ring is internally provided with a frame body, and the inner side of the frame body is provided with a plurality of cross rods.

Further, motor 12 is connected with control switch, and control switch locates one side of support frame, and through the action of control switch control motor, for convenient operation, sets up the support column in one side of support frame, and the support column has the height of settlement, and the people's of being convenient for operation, support column surface set up control switch, and control switch locates the support column inboard with the electric wire of motor.

In addition, the longitudinal section of the circular track 11 may be U-shaped for the roller to move along the track, or the track may be embedded in the ground, and a groove is formed at the ground where the track is provided for the roller to move.

Or in some examples, the lower surface of the rail is provided with a support foot 9, and the support foot 9 is provided with a plurality of feet for reliably supporting the rail.

It should be noted that the rollers are universal wheels 5, and a plurality of universal wheels 5 are arranged at the bottom of the support frame.

The discharging frame can be provided with a plurality of coiled materials, and the coiled materials do not need to be frequently replaced; the support frame can rotate relative to the track, so that the support frame is pushed to drive the coiled materials to rotate, the coiled materials can be easily replaced, and the labor intensity is reduced; the coiled material is effectively supported to the bracing piece, and the coiled material is at the material loading in-process moreover, and the bracing piece is supported through the movable pulley to the support frame, effectively reduces the rotational resistance of coiled material.

The invention also provides a use method of the coiled material discharging frame, which comprises the following steps:

taking all the support rods down from the support frame, and arranging the support rods to penetrate through the coiled material;

placing the support rod with the coiled material on a movable wheel of a support frame for supporting;

the support frame is rotated along the track of the base, and can be manually operated, in other examples, the rotation of the motor is controlled through the control switch, so that a certain coil of material is rotated to the position of the cutting machine for cutting.

Particularly, the coiled material discharging frame and the use method thereof are suitable for supporting PVC coiled materials in the automobile industry and can also be used for supporting coiled materials in other industries.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.