Novel residual film recycling and packaging machine
阅读说明：本技术 一种新型残膜回收打包机 (Novel residual film recycling and packaging machine ) 是由 颜利民 陈学庚 温浩军 莫毅松 缑海啸 赵岩 蒋徳莉 于 2020-06-12 设计创作，主要内容包括：一种新型残膜回收打包机,包括悬挂机构、动力传输系统、前置清杂装置、残膜捡拾装置和残膜打包装置,所述悬挂机构后连接前置清杂装置,前置清杂装置后连接残膜捡拾装置,残膜捡拾装置后连接残膜打包装置；所述动力传输系统包括传动轴、变速箱、传动带和传动链,用于向所述前置清杂装置和残膜捡拾装置提供动力；所述前置清杂装置用于将掉落的杂质输送至田间,完成清杂工作；所述残膜捡拾装置用于将残膜挑起并最终落入残膜打包装置；所述残膜打包装置用于将回收的残膜压缩打捆,以完成回收作业。本发明提供的一种新型残膜回收打包机,具有残膜回收率高、含杂率低、回收效率高等特点,并且对回收残膜进行压缩打捆,提高了残膜的二次利用率。(A novel residual film recycling and packaging machine comprises a hanging mechanism, a power transmission system, a front impurity removing device, a residual film picking device and a residual film packaging device, wherein the rear part of the hanging mechanism is connected with the front impurity removing device; the power transmission system comprises a transmission shaft, a gearbox, a transmission belt and a transmission chain and is used for providing power for the preposed impurity removing device and the residual film picking device; the front impurity removing device is used for conveying the dropped impurities to the field to finish impurity removing work; the residual film picking device is used for picking up residual films and finally dropping the residual films into the residual film packaging device; the residual film packing device is used for compressing and packing the recovered residual films so as to complete the recovery operation. The novel residual film recycling and packaging machine has the characteristics of high residual film recycling rate, low impurity content rate, high recycling efficiency and the like, and the secondary utilization rate of the residual films is improved by compressing and packaging the recycled residual films.)
1. A novel residual film recycling and packaging machine comprises a hanging mechanism (1), a power transmission system (2), a preposed impurity removing device (3), a residual film picking device and a residual film packaging device (9), and is characterized in that,
the rear part of the suspension mechanism (1) is connected with a front impurity removing device (3), the rear part of the front impurity removing device (3) is connected with a residual film pickup device, and the rear part of the residual film pickup device is connected with a residual film packing device (9); the power transmission system (2) comprises a transmission shaft, a gearbox, a transmission belt and a transmission chain, and is used for providing power for the front impurity removing device (3) and the residual film picking device;
the front impurity removing device (3) is used for conveying the dropped impurities to the field to finish impurity removing work;
the residual film picking device is used for picking up residual films and finally dropping the residual films into the residual film packaging device (9);
the residual film packing device (9) is used for compressing and bundling the recovered residual films so as to finish the recovery operation.
2. The new remnant film recycling and baling machine as recited in claim 1, wherein the remnant film picking-up device comprises a primary remnant film picking-up device (4) connected behind the front impurity removing device (3), which picks up the remnant film and conveys it clockwise and upward to the end of the primary remnant film picking-up device (4).
3. The novel residual film recycling and packaging machine is characterized by further comprising a secondary residual film picking device (6) connected behind the primary residual film picking device (4), wherein the secondary residual film picking device picks up residual films falling to the ground under the action of gravity and conveys the residual films clockwise and upwards to the tail end of the secondary residual film picking device (6), a fan (10) is arranged at the tail end of the secondary residual film picking device (6), and the residual films finally fall into a residual film packaging device (9) under the action of self gravity and the fan (10).
4. The new remnant film recycling and packaging machine as claimed in claim 3, further comprising a ground roller (5) connected between the primary remnant film picking-up device (4) and the secondary remnant film picking-up device (6) for supporting the remnant film picking-up device.
5. The new remnant film recycling and baling machine as recited in claim 4, wherein the height of the ground roller (5) is adjusted to adjust the height of the primary remnant film picking-up device (4) and the secondary remnant film picking-up device (6) to ensure the remnant films are picked up.
6. The novel residual film recycling and packaging machine as claimed in claim 2 or 3, characterized in that a screw conveyor is installed in the front impurity removing device (3), the front impurity removing device (3) rolls anticlockwise under traction, and impurities dropped when the primary residual film picking device (4) picks up the residual films are conveyed to the field through the rotating screw conveyor.
7. The novel residual film recycling and packaging machine as claimed in claim 6, wherein the screw conveyor is a one-way screw conveyor or a two-way screw conveyor.
8. The novel residual film recycling and packaging machine is characterized in that the residual film packaging device (9) comprises a plurality of circular packaging rollers (94), a circular roller fixing plate (91), a circular roller movable plate (92), a transmission mechanism (93) and a film unloading mechanism (95), wherein the circular packaging rollers (94) are arranged together, two ends of each circular packaging roller (94) are connected with the circular roller fixing plate (91) or the circular roller movable plate (92), the transmission mechanism (93) is connected with the circular packaging rollers (94), one end of the film unloading mechanism (95) is connected with the circular roller fixing plate (91), and the other end of the film unloading mechanism is connected with the circular roller movable plate (92).
9. The novel residual film recycling and packaging machine is characterized in that the packaging round roller (94) rotates anticlockwise under the action of the transmission mechanism (93), the residual film falling from the residual film pickup device rotates and is compressed into a roll under the action of the packaging round roller (94), after the residual film is packaged and formed, under the action of the film unloading mechanism (95), the round roller movable plate (92) is opened, the packaged and formed residual film (96) rolls off, and film unloading is completed.
10. The new remnant film recycling baler according to claim 8 or 9, wherein the bale roller (94) is attached with tooth-shaped protrusions.
Technical Field
The invention belongs to the technical field of farmland residual film recovery in agricultural machinery, and particularly relates to a novel residual film recovery and packaging machine.
Background
The plastic film mulching planting technology has obvious soil moisture conservation and yield increase effects, and is widely applied to crop planting in China. However, the recycling of the mulching film is not thorough, and serious white pollution is caused. With the concern of people on the environmental protection problem, the treatment of the pollution of the residual film of the farmland is implemented gradually, and the mechanized recovery of the residual film is a main method for solving the pollution problem of the residual film of the farmland at present; moreover, the plastic film is a recyclable material, and only when the plastic film residue is effectively separated from impurities in the mechanical plastic film residue recycling process, the plastic film residue can be recycled better. However, the existing residual film recycling machine is limited by the capacity of a film collecting box and the film hanging capacity of a film collecting elastic tooth, the quality of the recovered residual film is loose due to short operation intervals, the impurity content is high, and the secondary utilization rate of the residual film is reduced.
To sum up, how to provide a novel incomplete membrane recovery baling press, reduce the miscellaneous rate that contains of retrieving the incomplete membrane, improve incomplete membrane recovery efficiency to carry out compression to the incomplete membrane of retrieving and beat, retrieve the follow-up processing problem with the incomplete membrane in order to solve, improve the reutilization rate of incomplete membrane, become the problem that needs to solve urgently.
Disclosure of Invention
In order to solve the technical problems, the invention adopts the following technical scheme: a novel residual film recycling and packaging machine, which comprises a hanging mechanism 1, a power transmission system 2, a preposed impurity removing device 3, a residual film picking device and a residual film packaging device 9 and is characterized in that,
the rear part of the suspension mechanism 1 is connected with a front impurity removing device 3, the rear part of the front impurity removing device 3 is connected with a residual film pickup device, and the rear part of the residual film pickup device is connected with a residual film packing device 9; the power transmission system 2 comprises a transmission shaft, a gearbox, a transmission belt and a transmission chain and is used for providing power for the preposed impurity removing device 3 and the residual film picking device;
the front impurity removing device 3 is used for conveying the dropped impurities to the field to finish impurity removing work;
the residual film picking device is used for picking up residual films and finally falling into the residual film packaging device 9;
the residual film packaging device 9 is used for compressing and packaging the recovered residual films so as to complete the recovery operation.
Preferably, the residual film picking device comprises a primary residual film picking device 4 connected behind the front impurity removing device 3, and the residual film picking device picks up residual films and conveys the residual films to the tail end of the primary residual film picking device 4 clockwise upwards.
Preferably, incomplete membrane pickup assembly is still including connecting the second grade incomplete membrane pickup assembly 6 behind one-level incomplete membrane pickup assembly 4, and it picks up the incomplete membrane that drops to ground under the effect of gravity and upwards carries along clockwise, carries incomplete membrane to the end of second grade incomplete membrane pickup assembly 6, and the end of second grade incomplete membrane pickup assembly 6 is provided with
Preferably, the residual film recycling and packaging machine further comprises a
Preferably, the height of the
Preferably, a screw conveyor is installed in the front impurity removing device 3, the front impurity removing device 3 rolls anticlockwise under traction, and impurities falling off when the first-stage residual film pickup device 4 picks up residual films are conveyed to the field through the rotating screw conveyor.
Preferably, the screw conveyor is a one-way screw conveyor or a two-way screw conveyor.
Preferably, the residual film packaging device 9 includes a plurality of
Preferably, the
Preferably, the
Compared with the prior art, the invention has the following beneficial effects:
1) the invention has novel structural design, simple structure, convenient operation, high working efficiency and capability of performing multi-row operation at one time;
2) the invention is provided with the front impurity removing device, can scoop the impurities such as soil, straws and the like brought by the residual film during the picking up into the front impurity removing device, and then conveys the impurities to the outer side of the machine through the one-way or two-way spiral conveyer;
3) the multi-stage pick-up device is arranged, so that the impurity content is greatly reduced, and the recovery rate of residual films is improved;
4) the auxiliary film conveying mechanism of the fan is arranged, so that the residual films can smoothly fall into the residual film packaging device in the residual film conveying process, and the problem that the residual films are wound around the picking spike teeth to influence the recovery of the residual films is solved;
5) the residual film packing device is arranged, the recovered residual films can be compressed and packed, and the residual film container is large in size, so that the problems of short recovery operation distance, subsequent transfer of the recovered residual films and the like are solved;
6) the film unloading mechanism is arranged to automatically unload the packaged and formed residual films, manual film unloading is not needed, and the automation degree is high.
It should be appreciated that the parts not involved in the present invention are the same as or can be implemented using the prior art.
Drawings
FIG. 1 is a schematic view of the overall structure of a novel residual film recycling and packaging machine of the present invention;
FIG. 2 is a front view of the residual film packaging device of the novel residual film recycling and packaging machine of the invention;
FIG. 3 is a schematic view of the overall structure of the residual film packaging device of the novel residual film recycling and packaging machine of the invention;
FIG. 4 is a schematic view of the whole structure of a round packing roller of the novel residual film recycling and packaging machine of the invention;
FIG. 5 is a schematic view of the novel residual film recycling and packaging machine of the present invention during film unloading.
Wherein, the reference numbers in the figures are:
1-a suspension mechanism, 2-a power transmission system, 3-a front impurity removing device, 4-a primary residual film picking device, 5-a ground roller, 6-a secondary residual film picking device, 7-a beam frame, 8-a traveling wheel, 9-a residual film packaging device and 10-a fan;
91-round roller fixing plate, 92-round roller movable plate, 93-transmission mechanism, 94-packing round roller, 95-film unloading mechanism and 96-packed and formed residual film.
Detailed Description
In order to make the implementation objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below with reference to the accompanying drawings in the embodiments of the present invention. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are only some, but not all embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiments and the directional terms described below with reference to the drawings are exemplary and intended to be used in the explanation of the invention, and should not be construed as limiting the invention.
Referring to fig. 1, a novel residual film recycling and packaging machine comprises a hanging mechanism 1, a power transmission system 2, a front impurity removing device 3, a residual film picking device and a residual film packaging device 9, and is characterized in that,
the rear part of the suspension mechanism 1 is connected with a front impurity removing device 3, the rear part of the front impurity removing device 3 is connected with a residual film pickup device, and the rear part of the residual film pickup device is connected with a residual film packing device 9; the power transmission system 2 comprises a transmission shaft, a gearbox, a transmission belt and a transmission chain and is used for providing power for the preposed impurity removing device 3 and the residual film picking device;
the front impurity removing device 3 is used for conveying the dropped impurities to the field to finish impurity removing work;
the residual film picking device is used for picking up residual films and finally falling into the residual film packaging device 9;
the residual film packaging device 9 is used for compressing and packaging the recovered residual films so as to complete the recovery operation.
Preferably, the residual film picking device comprises a primary residual film picking device 4 connected behind the front impurity removing device 3, and the residual film picking device picks up residual films and conveys the residual films to the tail end of the primary residual film picking device 4 clockwise upwards.
Preferably, incomplete membrane pickup assembly is still including connecting the second grade incomplete membrane pickup assembly 6 behind one-level incomplete membrane pickup assembly 4, and it picks up the incomplete membrane that drops to ground under the effect of gravity and upwards carries along clockwise, carries incomplete membrane to the end of second grade incomplete membrane pickup assembly 6, and the end of second grade incomplete membrane pickup assembly 6 is provided with
Preferably, the residual film recycling and packaging machine further comprises a
Preferably, the height of the
Preferably, a screw conveyor is installed in the front impurity removing device 3, the front impurity removing device 3 rolls anticlockwise under the traction of a tractor (not shown), and impurities falling when the first-stage residual film picking device 4 picks up residual films are conveyed to the field through the rotating screw conveyor.
Preferably, the screw conveyor is a one-way screw conveyor or a two-way screw conveyor.
Referring to fig. 2-5, the residual film packaging device 9 includes a plurality of packaging
Preferably, the
Preferably, the
The working principle of the residual film recycling and packaging machine is as follows:
during operation, the primary plastic film residue picking device 4 picks up the plastic film residue and conveys the plastic film residue clockwise, and during conveying, impurities such as straws, soil and cotton hulls on the film surface fall under the action of gravity and fall into the front impurity removing device 3;
the preposed impurity removing device 3 rolls anticlockwise under the traction of a tractor (not shown), the dropped impurities are ladled into a roller, a spiral conveyor is arranged in the roller, and the impurities are conveyed to the field through the rotary spiral conveyor to finish the impurity removing work;
the residual films are conveyed upwards to the tail end of the primary residual film pickup device 4 and fall on the ground under the action of gravity, the secondary residual film pickup device 6 picks up the residual films on the ground surface again at the moment, and the conveyed residual films finally fall into a residual film packing device 9 under the action of self gravity and a
the residual film packaging device 9 rotates anticlockwise under the action of chain transmission, tooth-shaped protrusions are attached to the
Finally, it should be pointed out that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
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