Intermittent diameter-reducing liquid-yielding grinding wheel
阅读说明:本技术 一种间歇缩径让液砂轮 (Intermittent diameter-reducing liquid-yielding grinding wheel ) 是由 张贝 李跃松 张彦斌 高作斌 王燕霜 苏冰 赫青山 牟娟 徐凯 于 2020-06-29 设计创作,主要内容包括:本发明提供一种间歇缩径让液砂轮,包括砂轮基体和设置在砂轮基体外侧的砂轮罩,所述砂轮基体的外缘沿周向间隔开设有若干个伸缩腔,若干个伸缩腔均沿砂轮基体的径向设置且每一个伸缩腔内均可伸缩的设置有伸缩机构,该伸缩机构的自由端与设置在伸缩腔外部的磨粒节块相连接,所述砂轮基体的外缘一侧还设置有与伸缩机构相配合的驱动机构,通过驱动机构控制伸缩机构的动作,进而带动磨粒节块沿砂轮基体的径向动作,使砂轮基体能够自动改变自身的外圆直径,从而在砂轮基体缩小直径的瞬间,大量磨削液进入磨削弧区对工件表面进行整体冷却,从而避免了工件烧伤的问题,结构轻便,控制可靠。(The invention provides an intermittent diameter-reducing liquid-yielding grinding wheel, which comprises a grinding wheel base body and a grinding wheel cover arranged on the outer side of the grinding wheel base body, wherein a plurality of telescopic cavities are arranged at intervals along the circumferential direction on the outer edge of the grinding wheel base body, a telescopic mechanism is arranged in each telescopic cavity in a telescopic manner, the free end of each telescopic mechanism is connected with an abrasive particle segment arranged outside each telescopic cavity, a driving mechanism matched with the telescopic mechanism is also arranged on one side of the outer edge of the grinding wheel base body, the action of the telescopic mechanisms is controlled through the driving mechanism, the abrasive particle segments are driven to move along the radial direction of the grinding wheel base body, the outer circle diameter of the grinding wheel base body can be automatically changed, and therefore, a large amount of grinding liquid enters a grinding arc area to integrally cool the surface of a workpiece at the moment that the diameter of the grinding wheel base body is reduced, and the, the structure is light and the control is reliable.)
1. The utility model provides an intermittent type undergauge lets liquid emery wheel, includes emery wheel base member (1) and sets up the grinding wheel cover in emery wheel base member (1) outside, its characterized in that: the outer fringe of emery wheel base member (1) is equipped with a plurality of flexible chamber (2) along circumference interval, and a plurality of flexible chamber (2) all are provided with telescopic machanism (3) along the radial setting of emery wheel base member (1) and equal telescopic in each flexible chamber (2), and the free end of this telescopic machanism (3) is connected with the grit festival piece (4) that set up in flexible chamber (2) outside, outer fringe one side of emery wheel base member (1) still is provided with and telescopic machanism (3) matched with actuating mechanism (5), through the action of actuating mechanism (5) control telescopic machanism (3), and then drives the radial action of grit festival piece (4) along emery wheel base member (1).
2. The intermittent diameter reducing liquid-letting grinding wheel according to claim 1, wherein: the driving mechanism (5) comprises a cylinder structure and a piston push disc (6) which is installed in a matched mode with the cylinder structure, one end of the piston push disc (6) is installed in a matched mode with the cylinder structure and can move back and forth along the axial direction of the grinding wheel base body (1) under the driving of the cylinder structure, and the other end of the piston push disc (6) is matched with the telescopic mechanism (3).
3. The intermittent diameter reducing liquid-letting grinding wheel according to claim 2, wherein: telescopic machanism (3) are including connecting rod (301), guide arm (302), festival piece push away spring (303) and actuating lever (304), wherein one end of connecting rod (301) links to each other with setting up abrasive particle festival piece (4) outside flexible chamber (2), the other end and the guide arm (302) of connecting rod (301) link to each other, the festival piece pushes away spring (303) and sets up the inside in flexible chamber (2) and overlap and establish the outside at guide arm (302), still set up drive slotted hole (7) that are linked together with flexible chamber (2) on emery wheel base member (1), wherein one end and connecting rod (301) of actuating lever (304) link to each other, set up after wearing out in drive slotted hole (7) in the outside of flexible chamber (2) and the free end and the actuating mechanism (5) of actuating lever (304) cooperate.
4. The intermittent diameter reducing liquid-letting grinding wheel according to claim 3, wherein: the bottom of the grinding wheel base body (1) in the telescopic cavity (2) is provided with a limiting groove (8), and the bottom of the connecting rod (301) is provided with a limiting boss capable of sliding in the limiting groove (8).
5. The intermittent diameter reducing liquid-letting grinding wheel according to claim 4, wherein: the limiting groove (8) is positioned right below the driving groove hole (7).
6. The intermittent diameter reducing liquid-letting grinding wheel according to claim 5, wherein: the cylinder structure comprises a cylinder (501), a fixing bolt (502) and a push disc spring (503), wherein the longitudinal section of the cylinder (501) is in a shape of a Chinese character 'ji', the longitudinal section of the piston push disc (6) is in an inverted U-shaped structure, the bottom of the cylinder (501) is rotatably connected with the grinding wheel base body (1) through a bearing (504), the top of the cylinder (501) is arranged on the inner side of the piston push disc (6), the top of the cylinder (501) is fixedly connected with the fixing bolt (502), the free end of the fixing bolt (502) penetrates through the piston push disc (6) and then is fixedly connected with a grinding wheel cover, the push disc spring (503) is further arranged between the top of the cylinder (501) and the piston push disc (6), and the push disc spring (503) is sleeved on the outer side of the fixing bolt (502);
one end of the U-shaped structure extends to one side close to the air cylinder (501) and forms an air chamber (505) together with the top of the air cylinder (501), an air inlet hole (10) and an air outlet hole (11) communicated with the air chamber (505) are formed in the surface of the piston push disc (6), the other end of the U-shaped structure extends to one side close to the grinding wheel base body (1) and forms an inclined plane (12) matched with the free end of the driving rod (304) at the end part, the pressure in the air chamber (505) is adjusted through the air inlet hole (10) and the air outlet hole (11), and therefore the piston push disc (6) slides up and down along the inner wall of the air cylinder (501), and the telescopic mechanism (3) is driven to act through the inclined plane (12).
7. The intermittent diameter reducing liquid-letting grinding wheel according to claim 6, wherein: the air inlet hole (10) and the air outlet hole (11) are connected to an air pressure reversing valve (13) through a hydraulic pipeline, and the other end of the air pressure reversing valve (13) is connected to an air source (18) through a hydraulic pipeline and a throttle valve (14).
8. The intermittent diameter reducing liquid-letting grinding wheel according to claim 7, wherein: the air chamber (505) is also respectively connected to the control end of the air pressure reversing valve (13) and the air pressure meter (15).
9. The intermittent diameter reducing liquid-letting grinding wheel according to claim 7, wherein: the top of the air cylinder (501) is provided with a plurality of sealing rings (16) at the joint of the top and one end of the U-shaped structure.
10. The intermittent diameter reducing liquid-letting grinding wheel according to claim 9, wherein: and a bearing seat (17) is buckled on the bottom of the air cylinder (501) and the outer sides of the bearing (504) together, and the bearing seat (17) is fixedly connected with the grinding wheel base body (1) through bolts.
Technical Field
The invention belongs to the technical field of efficient deep cutting grinding, and particularly relates to an intermittent diameter-reducing liquid-yielding grinding wheel.
Background
The high-efficiency deep cutting grinding is the peak of modern grinding technology, but because the material removal rate of the high-efficiency deep cutting grinding process is very high, the generated high grinding temperature can possibly cause surface burn of a machined part, and the process stability problem of the high-efficiency deep cutting grinding is always a hotspot of research in the grinding world at present.
At present, in order to prevent the generated grinding high temperature from burning the surface of a machined part, technological measures such as increasing the injection pressure or flow of grinding fluid are mostly adopted in the field, and the technological measures can achieve the purpose of local cooling to a certain extent, but the technological measures are all used for cooling the grinding wheel body from the outside, so that the problem that the grinding fluid is difficult to enter a grinding arc area cannot be fundamentally solved, the stability is poor, and a large amount of grinding fluid is wasted.
Disclosure of Invention
The invention aims to provide an intermittent diameter-reducing liquid grinding wheel which can automatically retract and retreat and reliably solve the technical stability problems of surface burning and the like of a machined part.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides an intermittent type undergauge lets liquid emery wheel, includes grinding wheel base body and the wheel guard of setting in the grinding wheel base body outside, the outer fringe of grinding wheel base body is followed circumference interval and is equipped with the flexible chamber of a plurality of, and the flexible chamber of a plurality of all is provided with telescopic machanism along the radial setting of grinding wheel base body and the equal telescopic of each flexible intracavity, and this telescopic machanism's free end is connected with the abrasive particle festival piece that sets up in flexible chamber outside, outer fringe one side of grinding wheel base body still be provided with telescopic machanism matched with actuating mechanism, through actuating mechanism control telescopic machanism's action, and then drive the radial action of abrasive particle festival.
Furthermore, the driving mechanism comprises a cylinder structure and a piston push disc which is installed in a matched mode with the cylinder structure, one end of the piston push disc is installed in a matched mode with the cylinder structure and can reciprocate along the axial direction of the grinding wheel base body under the driving of the cylinder structure, and the other end of the piston push disc is matched with the telescopic mechanism.
Furthermore, telescopic machanism includes connecting rod, guide arm, festival piece push away spring and actuating lever, and wherein one end of connecting rod links to each other with the grit festival piece that sets up in flexible chamber outside, and the other end of connecting rod links to each other with the guide arm, and the festival piece pushes away the spring setting and overlaps in the outside of flexible chamber and establish the guide arm, still set up the drive slotted hole that is linked together with flexible chamber on the emery wheel base member, wherein one end of actuating lever links to each other with the connecting rod, and the free end of actuating lever sets up after wearing out from the drive slotted hole in the outside of flexible chamber and the free end of actuating lever cooperatees with actuating mechanism.
Furthermore, the bottom of the telescopic cavity of the grinding wheel base body is provided with a limiting groove, and the bottom of the connecting rod is provided with a limiting boss capable of sliding in the limiting groove.
Furthermore, the limiting groove is positioned right below the driving groove hole.
Further, the air cylinder structure comprises an air cylinder, a fixing bolt and a disc pushing spring, wherein the longitudinal section of the air cylinder is in a shape, the longitudinal section of the piston disc pushing is in an inverted U-shaped structure, the bottom of the air cylinder is rotatably connected with the grinding wheel base body through a bearing, the top of the air cylinder is arranged on the inner side of the piston disc pushing, the top of the air cylinder is fixedly connected with the fixing bolt, the free end of the fixing bolt penetrates through the piston disc pushing and then is fixedly connected with the grinding wheel cover, the disc pushing spring is further arranged between the top of the air cylinder and the piston disc pushing, and the disc pushing spring is sleeved on the outer side of the fixing bolt;
one end of the U-shaped structure extends to one side close to the cylinder and forms an air chamber together with the top of the cylinder, an air inlet hole and an air outlet hole which are communicated with the air chamber are formed in the surface of the piston push disc, the other end of the U-shaped structure extends to one side close to the grinding wheel base body and forms an inclined plane matched with the free end of the driving rod at the end part, the pressure in the air chamber is adjusted through the air inlet hole and the air outlet hole, and therefore the piston push disc slides up and down along the inner wall of the cylinder, and the action of the telescopic mechanism is driven through the inclined plane.
Furthermore, the air inlet and the air outlet are connected to an air pressure reversing valve through hydraulic pipelines, and the other end of the air pressure reversing valve is connected to an air source through a hydraulic pipeline and a throttle valve.
Furthermore, the air chamber is also respectively connected to the control end of the air pressure reversing valve and the air pressure meter.
Furthermore, a plurality of sealing rings are arranged at the connecting position of the top of the air cylinder and one end of the U-shaped structure.
Furthermore, the bottom of the cylinder and the outer sides of the two bearings are jointly buckled with a bearing seat, and the bearing seat is fixedly connected with the grinding wheel base body through bolts.
Compared with the prior art, the invention has the beneficial effects that: the invention enables the grinding wheel base body to automatically change the diameter of the excircle of the grinding wheel base body through the driving mechanism and the telescopic mechanism which are matched with each other, so that a large amount of grinding fluid enters the grinding arc area to integrally cool the surface of a workpiece at the moment of reducing the diameter of the grinding wheel base body, thereby avoiding the problem of workpiece burning.
Drawings
FIG. 1 is a schematic view of the overall structure of an intermittent diameter-reducing liquid-yielding grinding wheel according to the present invention;
FIG. 2 is a bottom view of FIG. 1;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 4 is an enlarged view of a portion of FIG. 3 at B;
FIG. 5 is a schematic view showing the connection of the air inlet, the air outlet and the air source in the embodiment;
the labels in the figure are: 1. the grinding wheel comprises a grinding wheel base body, 2, a telescopic cavity, 3, a telescopic mechanism, 301, a connecting rod, 302, a guide rod, 303, a segment pushing spring, 304, a driving rod, 4, an abrasive particle segment, 5, a driving mechanism, 501, a cylinder, 502, a fixing bolt, 503, a pushing disk spring, 504, a bearing, 505, an air chamber, 6, a piston pushing disk, 7, a driving groove hole, 8, a limiting groove, 9, an overflow valve, 10, an air inlet hole, 11, an exhaust hole, 12, an inclined plane, 13, an air pressure reversing valve, 14, a throttle valve, 15, a barometer, 16, a sealing ring, 17, a bearing seat, 18 and an air source.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 to 3, an intermittent diameter-reducing liquid-discharging grinding wheel comprises a grinding
As shown in fig. 4, the driving mechanism 5 includes a cylinder structure and a
In this embodiment, the telescopic mechanism 3 includes a connecting
As shown in fig. 4, the
In this embodiment, the cylinder structure includes a
One end of the U-shaped structure extends to one side close to the
According to the invention, the
As shown in fig. 5, the
In order to further optimize the scheme, in order to improve the tightness of the
The working principle of the invention is as follows: under the condition of no external force, the
The control principle of the control loop in the invention is as follows: when high-pressure gas is filled into the
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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