阅读说明：本技术 一种抗菌除螨磁性综合功能床垫 (Antibacterial mite-killing magnetic comprehensive function mattress ) 是由 方彦雯 方志财 于 2020-06-04 设计创作，主要内容包括：本申请公开了一种抗菌除螨磁性综合功能床垫,涉及磁疗床垫技术领域,包括从上至下依次连接的面料层、功能纤维层、棉布层、立体网布层、乳胶层以及架桥层,所述乳胶层的上侧设置有多根等间距排列的柔性宽带磁条,所述柔性宽带磁条的下侧嵌入所述乳胶层内,上侧与所述立体网布层的下侧抵接；所述乳胶层和所述架桥层之间设置有石墨烯泡棉层,所述石墨烯泡棉层包括改性多孔海绵以及负载在所述改性多孔海绵表面和多孔内侧的石墨烯料。本申请通过由改性多孔海绵以及负载在改性多孔海绵表面和多孔内的石墨烯料组成的石墨烯泡棉层,显著提升该综合功能床垫的吸湿排汗性能,同时具有良好的抑菌防螨功能,从而为消费者提供干净、舒适以及健康的睡眠环境。(The application discloses an antibacterial and mite-killing magnetic comprehensive function mattress, which relates to the technical field of magnetic therapy mattresses and comprises a fabric layer, a functional fiber layer, a cotton cloth layer, a three-dimensional net cloth layer, a latex layer and a bridging layer which are sequentially connected from top to bottom, wherein the upper side of the latex layer is provided with a plurality of flexible broadband magnetic strips which are arranged at equal intervals, the lower sides of the flexible broadband magnetic strips are embedded into the latex layer, and the upper sides of the flexible broadband magnetic strips are abutted against the lower sides of the three-dimensional net cloth layer; the graphene foam layer comprises modified porous sponge and graphene materials loaded on the surface and the inner side of the modified porous sponge. This application is through the graphene foam layer of constituteing by modified porous sponge and the load graphite alkene material in modified porous sponge surface and porous, is showing the moisture absorption perspire performance that promotes this comprehensive function mattress, has good antibacterial mite function of preventing simultaneously to provide clean, comfortable and healthy sleep environment for the consumer.)

1. An antibacterial mite-killing magnetic comprehensive function mattress comprises a fabric layer, a functional fiber layer, a cotton cloth layer, a three-dimensional net cloth layer, a latex layer and a bridging layer which are sequentially connected from top to bottom, wherein a plurality of flexible broadband magnetic strips which are arranged at equal intervals are arranged on the upper side of the latex layer, the lower sides of the flexible broadband magnetic strips are embedded into the latex layer, and the upper sides of the flexible broadband magnetic strips are abutted to the lower sides of the three-dimensional net cloth layer; the method is characterized in that: the graphene foam layer comprises modified porous sponge and graphene materials loaded on the surface and the inner side of the modified porous sponge.

2. The antibacterial mite-killing magnetic comprehensive functional mattress according to claim 1, characterized in that: the upside on layer of building bridge is provided with many and respectively along horizontal equidistant range and along the groove that cuts of vertical equidistant range, the upside on layer of building bridge is cut apart a plurality of lieing in the connecting block of the outer edge of layer of building bridge and is located a plurality of support lug between the connecting block, the upside of connecting block with the cotton layer of graphite alkene bubble is connected, support lug's upside with the downside butt on the cotton layer of graphite alkene bubble.

3. The antibacterial mite-killing magnetic comprehensive functional mattress according to claim 2, characterized in that: and the supporting lug is internally provided with a through hole which penetrates through the bridging layer along the vertical direction.

4. The antibacterial mite-killing magnetic comprehensive functional mattress according to claim 1, characterized in that: the lower side of the bridging layer is provided with a mattress bottom layer which is a hardboard or a solid wood board.

5. The antibacterial mite-killing magnetic comprehensive functional mattress according to claim 1, characterized in that: the fabric layer is a jacquard fabric layer, and the jacquard fabric layer comprises bamboo fibers and terylene in a weight ratio of 1-2: 2; the manufacturing method of the jacquard fabric layer comprises the steps of blowing, cotton carding, drawing, roving, spinning, spooling, warping, slashing, weaving and dyeing and finishing molding which are sequentially carried out.

6. The mattress with comprehensive functions of antibiosis, mite removal and magnetism as claimed in claim 1, wherein the manufacturing process of the modified porous sponge comprises the following steps:

step 1, adding 80-100 parts by weight of polyether and 6-10 parts by weight of nano zinc oxide into a closed mixing roll, introducing nitrogen into the mixing roll, controlling the pressure of the mixing roll to be 1atm and the temperature to be 60-80 ℃, and fully mixing to obtain a mixed material;

step 2, naturally cooling the mixed material to room temperature, introducing the mixed material into a foaming machine, adding 0.2-0.3 part of silver ammonia and 0.1-0.2 part of silicone oil into the foaming machine, and controlling the stirring speed of the foaming machine to be 3000r/min and the foaming time to be 15min at room temperature to obtain a foaming material;

step 3, spraying the foaming material into a mold cavity through a nozzle of a foaming machine, and then conveying the mold cavity into a drying oven with the set temperature of 45 ℃ for heating and curing to obtain a sponge blank;

step 4, cutting and trimming the sponge blank to obtain the sponge blank with porosity of 89.23-89.67% and density of 14.63-16.62kg/m³The modified porous sponge of (1).

7. The mattress with comprehensive functions of antibiosis, mite removal and magnetism as claimed in any one of claims 1 to 6, wherein the manufacturing process of the graphene foam layer comprises the following steps:

step 1, raw material treatment: dispersing graphene in deionized water to obtain a graphene dispersion liquid;

step 2, processing: soaking the modified porous sponge in the graphene dispersion liquid by adopting a soaking method, controlling the soaking temperature to be 30 ℃ and the soaking time to be 3h, and obtaining a foam blank;

step 3, forming treatment: and (4) taking out the foam blank, removing redundant water, and putting the foam blank into a vacuum freezer for freeze drying to obtain the graphene foam layer.

8. The antibacterial mite-killing magnetic comprehensive functional mattress according to claim 7, characterized in that: in the step 1, the concentration of graphene in the graphene dispersion liquid is 0.6-1.8 g/L.

9. The antibacterial mite-killing magnetic comprehensive functional mattress according to claim 7, characterized in that: in the step 2, ultrasonic oscillation is adopted every 30min to modify the porous sponge.

10. The antibacterial mite-killing magnetic comprehensive functional mattress according to claim 9, characterized in that: the ultrasonic frequency of the ultrasonic wave is 100KHz, and the ultrasonic time is 0.5-3 min.

Technical Field

The application relates to the technical field of magnetic therapy mattresses, in particular to an antibacterial mite-killing magnetic comprehensive function mattress.

Background

The mattress is used as a living article for ensuring that consumers can obtain healthy and comfortable sleep, and has the characteristic of various materials. And the mattress made of different materials can bring different sleeping effects to people. As a health base, having healthy sleep is an important issue in daily life. Because healthy bedding with 'sanitation, comfort, beauty and durability' is the key point for obtaining high-quality sleep, and with continuous improvement of material culture and technical process, the types of mattresses used by modern people gradually tend to be diversified, so that the production of a mattress capable of helping consumers to obtain high-quality sleep becomes the direction of common development of mattress manufacturers.

It is well known that the contents of mattresses are prone to the build up of mites. Mites belong to a class of small animals of the class Guangdong subclass of the phylum Arthropoda, and the body size is generally about 0.5 mm, and some can be as small as 0.1 mm. Mites living by parasitizing the human body are mainly classified into two kinds, follicle mites and sebaceous gland mites. The hair follicle mite is also called demodex humanus, the sebaceous gland mite is mainly parasitic in the sebaceous gland of the face of a human, and is also commonly referred to as mite for short.

Chinese patent with publication number CN110680115A discloses a preparation method of a mattress with natural far infrared function for resisting bacteria and removing mites, which comprises pretreating Meyer sedge grass to obtain Meyer sedge fine fibers; mixing the fine Meyer sedge fibers with the collodion cotton fibers and the ES fibers to obtain mixed fibers; the mixed fiber is lapped and formed, and the mattress core is formed by hot-pressing and forming; covering the composite industrial hemp fiber cloth quilted with the activated carbon fiber cloth on the surface of the mattress core body, and cutting and sewing to obtain the mattress with the functions of resisting bacteria, removing mites and natural far infrared rays.

However, the mattress prepared by the preparation method of the mattress with the antibacterial and mite-killing natural far infrared function has poor antibacterial and mite-killing effects, so that mites grow on the mattress and corpses are accumulated in the mattress to influence the using effect of the mattress, and improvement is needed.

Disclosure of Invention

In view of this, the present application aims to provide an antibacterial mite-killing magnetic comprehensive function mattress, so as to achieve the purpose of significantly improving the antibacterial mite-killing effect. The specific scheme is as follows:

an antibacterial mite-killing magnetic comprehensive function mattress comprises a fabric layer, a functional fiber layer, a cotton cloth layer, a three-dimensional net cloth layer, a latex layer and a bridging layer which are sequentially connected from top to bottom, wherein a plurality of flexible broadband magnetic strips which are arranged at equal intervals are arranged on the upper side of the latex layer, the lower sides of the flexible broadband magnetic strips are embedded into the latex layer, and the upper sides of the flexible broadband magnetic strips are abutted to the lower sides of the three-dimensional net cloth layer; the graphene foam layer comprises modified porous sponge and graphene materials loaded on the surface and the inner side of the modified porous sponge.

Preferably: the upside on layer of building bridge is provided with many and respectively along horizontal equidistant range and along the groove that cuts of vertical equidistant range, the upside on layer of building bridge is cut apart a plurality of lieing in the connecting block of the outer edge of layer of building bridge and is located a plurality of support lug between the connecting block, the upside of connecting block with the cotton layer of graphite alkene bubble is connected, support lug's upside with the downside butt on the cotton layer of graphite alkene bubble.

Preferably: and the supporting lug is internally provided with a through hole which penetrates through the bridging layer along the vertical direction.

Preferably: the lower side of the bridging layer is provided with a mattress bottom layer which is a hardboard or a solid wood board.

Preferably: the fabric layer is a jacquard fabric layer, and the jacquard fabric layer comprises bamboo fibers and terylene in a weight ratio of 1-2: 2; the manufacturing method of the jacquard fabric layer comprises the steps of blowing, cotton carding, drawing, roving, spinning, spooling, warping, slashing, weaving and dyeing and finishing molding which are sequentially carried out.

Preferably: the manufacturing process of the modified porous sponge comprises the following steps:

step 1, adding 80-100 parts by weight of polyether and 6-10 parts by weight of nano zinc oxide into a closed mixing roll, introducing nitrogen into the mixing roll, controlling the pressure of the mixing roll to be 1atm and the temperature to be 60-80 ℃, and fully mixing to obtain a mixed material;

step 2, naturally cooling the mixed material to room temperature, introducing the mixed material into a foaming machine, adding 0.2-0.3 part of silver ammonia and 0.1-0.2 part of silicone oil into the foaming machine, and controlling the stirring speed of the foaming machine to be 3000r/min and the foaming time to be 15min at room temperature to obtain a foaming material;

step 3, spraying the foaming material into a mold cavity through a nozzle of a foaming machine, and then conveying the mold cavity into a drying oven with the set temperature of 45 ℃ for heating and curing to obtain a sponge blank;

step 4, cutting and trimming the sponge blank to obtain the sponge blank with porosity of 89.23-89.67% and density of 14.63-16.62kg/m³The modified porous sponge of (1).

Preferably: the manufacturing process of the graphene foam layer comprises the following steps:

step 1, raw material treatment: dispersing graphene in deionized water to obtain a graphene dispersion liquid;

step 2, processing: soaking the modified porous sponge in the graphene dispersion liquid by adopting a soaking method, controlling the soaking temperature to be 30 ℃ and the soaking time to be 3h, and obtaining a foam blank;

step 3, forming treatment: and (4) taking out the foam blank, removing redundant water, and putting the foam blank into a vacuum freezer for freeze drying to obtain the graphene foam layer.

Preferably: in the step 1, the concentration of graphene in the graphene dispersion liquid is 0.6-1.8 g/L.

Preferably: in the step 2, ultrasonic oscillation is adopted every 30min to modify the porous sponge.

Preferably: the ultrasonic frequency of the ultrasonic wave is 100KHz, and the ultrasonic time is 0.5-3 min.

According to the scheme, the application provides an antibiotic mite magnetism comprehensive function mattress that removes, this antibiotic mite magnetism comprehensive function mattress that removes has following beneficial effect:

1. by adopting a multilayer structure and the graphene foam layer consisting of the modified porous sponge and the graphene material loaded on the surface and in the pores of the modified porous sponge, the moisture absorption and sweat releasing performance of the mattress with comprehensive functions is obviously improved, and the mattress has good bacteriostatic and anti-mite functions, so that a clean, comfortable and healthy sleeping environment is provided for consumers;

2. the graphene foam layer is supported by the support lugs arranged in the array and the bridging layer of the connecting block positioned on one side of the periphery of the support lugs on the upper side surface, so that the bridging layer provides high resilience, moisture-proof and waterproof, heat-preservation and sound-insulation effects for the graphene foam layer, and the use comfort of the comprehensive-function mattress is further improved;

3. the jacquard fabric layer is woven by adopting the bamboo fibers and the terylene, so that the jacquard fabric layer has the characteristics of softness and skin affinity and is comfortable to use;

4. through adopting the modified porous sponge of ultrasonic oscillation when making the cotton layer of graphite alkene bubble, promote the graphene materials at the distribution degree of consistency of modified porous sponge surface and porous inboard, and then when realizing effectual antibiotic mite effect of removing, show the use travelling comfort that promotes this comprehensive function mattress.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

FIG. 1 is a schematic structural view of an antibacterial mite-killing magnetic comprehensive functional mattress disclosed in the present application;

fig. 2 is a schematic partial sectional structure view of the antibacterial mite-killing magnetic comprehensive functional mattress disclosed by the application.

Description of reference numerals: 1. a jacquard fabric layer; 2. a functional fiber layer; 3. a cotton cloth layer; 4. a three-dimensional net cloth layer; 5. a latex layer; 6. a graphene foam layer; 7. a bridging layer; 71. cutting a groove; 72. supporting the projection; 73. perforating; 74. connecting blocks; 8. a mattress bottom layer; 9. flexible broadband magnetic stripe.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

The following description specifically explains the antibacterial and mite-killing magnetic comprehensive functional mattress of the embodiment of the invention:

as shown in fig. 1, the antibacterial and mite-killing magnetic comprehensive functional mattress comprises a jacquard fabric layer 1, a functional fiber layer 2, a cotton cloth layer 3, a three-dimensional net cloth layer 4, an emulsion layer 5 and a bridging layer 7 which are sequentially connected from top to bottom. The jacquard fabric layer 1 comprises bamboo fibers and terylene in a weight ratio of 1-2: 2; the fabric is formed by the manufacturing method of blowing, cotton carding, drawing, roving, spinning, spooling, warping, slashing, weaving and dyeing and finishing which are sequentially carried out, and further has the characteristics of softness and skin friendliness, and is comfortable to use; the functional fiber layer 2 has the characteristics of releasing negative ions and far infrared rays, and further achieves the purposes of bacteriostasis and mite prevention. A plurality of flexible broadband magnetic strips 9 which are arranged at equal intervals are arranged on the upper side of the latex layer 5. The flexible wide-band magnetic stripe 9 can generate a constant magnetic field of 180mT on the magnetic therapy health care mattress, so as to perform magnetic therapy on the human body and promote the blood circulation of the human body. The lower side of the flexible wide-band magnetic stripe 9 is embedded in the latex layer 5, and the upper side thereof is abutted against the lower side of the three-dimensional mesh fabric layer 4. Meanwhile, the three-dimensional net cloth layer 4 is manufactured by adopting a dot-shaped double-sided embossing process. Therefore, the fixing stability of the flexible broadband magnetic strip 9 is remarkably improved, and meanwhile, the anti-skid and air-permeable effects are realized through the three-dimensional net cloth layer 4; the bridging layer 7 is used for supporting the antibacterial and mite-killing magnetic comprehensive functional mattress, and a mattress bottom layer 8 is arranged on the lower side of the bridging layer 7. Mattress bottom 8 is hardboard or solid board to play the effect of effective protection bridging layer 7 structural integrity through hardboard or solid board, in this embodiment, adopt solid board as mattress bottom 8, because solid board has stable in structure and long service life's characteristics, consequently will show the life who prolongs this antibiotic mite magnetism comprehensive function mattress.

As shown in fig. 1 and 2, a graphene foam layer 6 is provided between the latex layer 5 and the bridging layer 7. Meanwhile, a plurality of cutting grooves 71 which are respectively arranged along the transverse direction at equal intervals and the longitudinal direction at equal intervals are arranged on the upper side of the bridging layer 7. Therefore, a plurality of connecting blocks 74 located at the outer edge of the bridging layer 7 and the supporting protrusions 72 located between the plurality of connecting blocks 74 are divided at the upper side of the bridging layer 7. The upside of connecting block 74 is connected fixedly with the cotton layer 6 of graphite alkene bubble, and the upside of supporting lug 72 and the cotton layer 6's of graphite alkene bubble downside butt, thereby when the bridging layer 7 that is supporting the cotton layer 6 of graphite alkene bubble through the adoption side by the supporting lug 72 of a plurality of array arrangements and the connecting block 74 that is located supporting lug 72 periphery one side, will make bridging layer 7 provide the high resilience for the cotton layer 6 of graphite alkene bubble, dampproofing and waterproofing and heat preservation syllable-dividing effect, further promote this comprehensive function mattress's use travelling comfort. In order to further promote the performance of this antibiotic mite magnetism comprehensive function mattress that removes, and then be provided with in supporting lug 72 and run through the perforation 73 of bridging layer 7 along vertical direction, and then perforation 73 has the effect that is used for the gas flow when supporting lug 72 produces deformation to further promote this bridging layer 7's resilience and dampproofing waterproof and heat preservation sound-proof performance.

It should be mentioned that the graphene foam layer 6 includes a modified porous sponge and a graphene material supported on the surface and the inner side of the pores of the modified porous sponge.

The manufacturing process of the modified porous sponge comprises the following steps:

step 1, adding 80-100 parts by weight of polyether and 6-10 parts by weight of nano zinc oxide into a closed mixing roll, introducing nitrogen into the mixing roll, controlling the pressure of the mixing roll to be 1atm and the temperature to be 60-80 ℃, and fully mixing to obtain a mixed material;

step 2, naturally cooling the mixed material to room temperature, introducing the mixed material into a foaming machine, adding 0.2-0.3 part of silver ammonia and 0.1-0.2 part of silicone oil into the foaming machine, and controlling the stirring speed of the foaming machine to be 3000r/min and the foaming time to be 15min at room temperature to obtain a foaming material;

step 3, spraying the foaming material into a mold cavity through a nozzle of a foaming machine, and then conveying the mold cavity into a drying oven with the set temperature of 45 ℃ for heating and curing to obtain a sponge blank;

and 4, cutting and trimming the sponge blank to obtain the modified porous sponge with the porosity of 89.23-89.67% and the density of 14.63-16.62kg/m 3.

The manufacturing process of the graphene foam layer 6 comprises the following steps:

step 1, raw material treatment: dispersing graphene in deionized water to obtain graphene dispersion liquid, wherein the concentration of the graphene in the graphene dispersion liquid is 0.6-1.8 g/L;

step 2, processing: soaking the modified porous sponge in the graphene dispersion liquid by adopting a soaking method, controlling the soaking temperature to be 30 ℃, the soaking time to be 3h, and oscillating the modified porous sponge by adopting ultrasonic waves every 30min, controlling the ultrasonic frequency of the ultrasonic waves to be 100KHz, and controlling the ultrasonic time to be 0.5-3min to obtain a foam blank;

step 3, forming treatment: and (4) taking out the foam blank, removing redundant water, and putting the foam blank into a vacuum freezer for freeze drying to obtain the graphene foam layer.

In conclusion, the graphene foam layer 6 consisting of the modified porous sponge and the graphene material loaded on the surface and in the pores of the modified porous sponge is arranged between the latex layer 5 and the bridging layer 7, so that the moisture absorption and sweat releasing performance of the mattress with comprehensive functions is remarkably improved, and the mattress has good bacteriostatic and anti-mite functions, thereby providing a clean, comfortable and healthy sleeping environment for consumers; and through adopt ultrasonic oscillation modified porous sponge when making graphite alkene foam layer 6, promote the distribution degree of consistency of graphite alkene material at modified porous sponge surface and porous inboard, and then when realizing effectual antibiotic mite effect of removing, show the use travelling comfort that promotes this comprehensive function mattress.