Ultramicro bubble generating equipment

文档序号:1207282 发布日期:2020-09-04 浏览:29次 中文

阅读说明:本技术 超微气泡产生设备 (Ultramicro bubble generating equipment ) 是由 今仲良行 久保田雅彦 山田显季 柳内由美 有水博 石永博之 尾崎照夫 于 2020-02-27 设计创作,主要内容包括:本发明涉及超微气泡产生设备,其通过使加热元件在液体中产生膜沸腾而产生超微气泡,包括元件基板,元件基板包括设置有多个加热元件的加热部,其中元件基板构造为抑制输入到加热部中的加热元件的能量的变化。(The present invention relates to an microbubble generation apparatus that generates microbubbles by causing a heating element to generate film boiling in a liquid, including an element substrate including a heating portion provided with a plurality of heating elements, wherein the element substrate is configured to suppress variation in energy input to the heating element in the heating portion.)

1. An microbubble generation apparatus that generates an microbubble by causing a heating element to generate film boiling in a liquid, comprising:

an element substrate including a heating portion provided with a plurality of heating elements, wherein,

the element substrate is configured to suppress variation in energy input to the heating element in the heating portion.

2. The microbubble generation apparatus as claimed in claim 1, wherein,

the heating part includes a set of heating elements to which energy from an electrode plate is input.

3. The microbubble generation apparatus as claimed in claim 2, wherein,

at least two or more of the heating elements are connected to the electrode plate through the same common wiring in the heating part, and

the plurality of heating elements are driven in a time-division manner.

4. The microbubble generation apparatus as claimed in claim 3, wherein,

the element substrate includes a plurality of heating portions, and

in each of the plurality of heating portions, the plurality of heating elements are driven in a time-division manner.

5. The microbubble generation apparatus as claimed in claim 3, wherein,

the shapes of the heating elements in the heating portion are different depending on the positional relationship of the heating elements connected to each other by the common wiring.

6. The microbubble generation apparatus as claimed in any one of claims 3 to 5, wherein,

the voltage applied to each heating element or the length of time for which the heating elements are driven in a time-division manner is changed in accordance with the difference between the resistances in the common wiring.

7. The microbubble generation apparatus as claimed in claim 1 or 2, wherein,

in the heating portion, the heating elements are each connected to a separate wiring.

8. The microbubble generation apparatus as claimed in claim 7, wherein,

the individual wirings are laid out such that the resistance value of each individual wiring falls within a predetermined range.

9. The microbubble generation apparatus as claimed in claim 3, wherein,

the width or film thickness of the common wiring is set so that the resistance value in the common wiring is a predetermined ratio or less to the sum of the resistance of the heating element and the resistances of the wirings each connected to the heating element.

10. The microbubble generation apparatus as claimed in claim 9, wherein,

the width or film thickness of the common wiring is set so that energy input to the plurality of heating elements connected to the common wiring, respectively, is set to be 1.1 times or more and 3 times or less of a first value in a case where energy for generating film boiling by the heating elements is set to the first value.

11. The microbubble generation apparatus as claimed in claim 9 or 10, wherein,

in the element substrate, the common wiring is formed on a layer different from a layer on which the heating element is formed.

12. The microbubble generation apparatus as claimed in claim 9, wherein,

the common wiring is formed on a back surface of the element substrate opposite to a surface on which the heating element is formed.

13. The microbubble generation apparatus as claimed in claim 12, wherein,

the electrode plate is formed on the back surface.

14. The microbubble generation apparatus as claimed in claim 9 or 10, further comprising:

a unit is produced in which a plurality of element substrates are formed on a wafer.

15. The microbubble generation apparatus as claimed in claim 7, wherein,

a plurality of groups including groups provided with at least two or more heating elements each connected to a separate wiring and driven simultaneously are driven at different timings in a time-division manner.

16. The microbubble generation apparatus as claimed in claim 15, wherein,

in the heating section, each group includes the same number of heating elements that are driven simultaneously.

17. The microbubble generation apparatus as claimed in claim 15, wherein,

groups each provided with at least two or more heating elements driven simultaneously in the heating section are driven at different time-division timings, and the voltage applied to each heating element or the length of time for which the heating elements are driven is changed in accordance with the number of heating elements driven simultaneously in each timing.

18. The microbubble generation apparatus as set forth in claim 6, further comprising:

a monitoring unit which monitors the resistance of the heating element in the heating part, wherein

The voltage applied to each heating element or the period of time for which the heating elements are driven in a time-division manner is changed in accordance with the monitoring result of the monitoring unit.

19. The microbubble generation apparatus as claimed in claim 15, wherein,

in the heating portion, a plurality of heating elements driven simultaneously on the same wiring are connected in series.

20. The microbubble generation apparatus as claimed in claim 19, wherein,

in each of the heating elements connected in series, the length of the resistance pattern in the current flow direction is smaller than the width of the resistance pattern.

21. The microbubble generation apparatus as claimed in claim 1 or 2, further comprising:

a means for making energy constant, which makes energy applied to each of the plurality of heating elements or each of a predetermined number of heating elements constant in the heating section.

22. The microbubble generation apparatus as claimed in claim 21, wherein,

the means for making the energy constant maintains a constant voltage or current in both or one end of each heating element.

Technical Field

The present invention relates to an microbubble generation apparatus for generating microbubbles having a diameter of less than 1.0 μm.

Background

In recent years, a technique for applying the characteristics of minute bubbles (for example, micro bubbles having a diameter of micrometer size and nano bubbles having a diameter of nanometer size) has been developed. Especially in various fields, the utility of ultra-fine bubbles (hereinafter also referred to as "UFB") having a diameter of less than 1.0 μm has been confirmed.

Japanese patent No.6118544 discloses a fine bubble generating apparatus that generates fine bubbles by ejecting a pressurized liquid, in which gas is pressurized and dissolved, from a decompression nozzle. Japanese patent No.4456176 discloses an apparatus that generates fine bubbles by repeatedly separating and merging liquid flows mixed with gas by a mixing unit.

Disclosure of Invention

An microbubble generation device according to an aspect of the present invention is an microbubble generation device that generates an microbubble by causing a heating element to generate film boiling in a liquid, the microbubble generation device including an element substrate including a heating portion provided with a plurality of heating elements, wherein the element substrate is configured to suppress variation in energy input to the heating elements in the heating portion.

Further features of the invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.

Drawings

Fig. 1 is a diagram showing an example of a UFB generation device;

FIG. 2 is a schematic block diagram of a pretreatment unit;

FIGS. 3A and 3B are a schematic structural view of a dissolving unit and a view for describing a dissolving state in a liquid;

fig. 4 is a schematic configuration diagram of a T-UFB generation unit;

fig. 5A and 5B are diagrams for describing details of the heating element;

fig. 6A and 6B are diagrams for describing a film boiling state on the heating element;

fig. 7A to 7D are diagrams showing a generation state of UFBs caused by expansion of film boiling bubbles;

fig. 8A to 8C are diagrams illustrating a generation state of UFBs caused by contraction of film boiling bubbles;

fig. 9A to 9C are diagrams showing a generation state of UFB caused by reheating of liquid;

fig. 10A and 10B are diagrams showing a generation state of UFB caused by shock waves resulting from disappearance of bubbles generated by film boiling;

fig. 11A to 11C are diagrams showing structural examples of the post-processing unit;

fig. 12A and 12B are diagrams describing the layout of an element substrate;

fig. 13A and 13B are diagrams showing equivalent circuits;

fig. 14A to 14C are diagrams describing an example of reducing the difference between wiring resistance losses;

fig. 15A to 15F are diagrams describing the layout and the like of an element substrate;

fig. 16A to 16E are diagrams describing an example of stable UFB generation;

fig. 17A to 17G are diagrams describing an example of stable UFB generation;

fig. 18A to 18C are diagrams describing an example of stable UFB generation;

fig. 19A to 19C are diagrams describing an example of stable UFB generation;

fig. 20A to 20C are diagrams describing an example of stable UFB generation;

fig. 21A to 21D are diagrams describing an example of stable UFB generation;

fig. 22A to 22D are diagrams describing an example of stable UFB generation;

fig. 23A to 23D are diagrams describing an example of stable UFB generation; and

fig. 24A to 24D are diagrams describing an example of stable UFB generation.

Detailed Description

The two devices described in japanese patent nos. 6118544 and 4456176 produce not only UFBs of nanometer size in diameter, but also relatively large quantities of millimeter-sized bubbles of millimeter size in diameter and micron-sized bubbles of micrometer size in diameter. However, because millimeter-sized bubbles and micro-sized bubbles are affected by buoyancy, the bubbles may gradually rise to the liquid surface and disappear during long-term storage.

UFBs on the other hand, which are nanometer in diameter, are suitable for long-term storage, since they are less likely to be influenced by buoyancy and float in liquids with brownian motion. However, when UFBs are generated together with millimeter-sized bubbles and micro-sized bubbles or the gas-liquid interface energy of UFBs is small, UFBs are affected and reduced by the disappearance of millimeter-sized bubbles and micro-sized bubbles as time elapses. That is, in order to obtain a UFB-containing liquid that can suppress a decrease in the concentration of UFB even during long-term storage, it is necessary to produce a high-purity, high-concentration UFB having a large gas-liquid interfacial energy when producing the UFB-containing liquid.

(construction of UFB Generation device)

Fig. 1 is a diagram showing an example of an microbubble generation device (UFB generation device) applicable to the present invention. The UFB generation device 1 of the present embodiment includes a pre-processing unit 100, a dissolving unit 200, a T-UFB generation unit 300, a post-processing unit 400, and a collection unit 500. Each unit uniquely processes the liquid W, e.g. tap water, supplied to the pre-treatment unit 100 in the above-described order, and the thus-processed liquid W is collected as a T-UFB-containing liquid by the collection unit 500. The function and construction of these units are described below. Although details are described later, UFB generated by film boiling using rapid heating is referred to as thermal ultra-micro bubble (T-UFB) in the present specification.

Fig. 2 is a schematic configuration diagram of the pretreatment unit 100. The pretreatment unit 100 of the present embodiment performs a degassing treatment on the supplied liquid W. The pretreatment unit 100 mainly includes a degassing vessel 101, a shower head 102, a decompression pump 103, a liquid introduction passage 104, a liquid circulation passage 105, and a liquid discharge passage 106. For example, liquid W such as tap water is supplied from liquid introduction passage 104 to degassing vessel 101 via valve 109. In this process, the shower head 102 provided in the degassing vessel 101 ejects mist of the liquid W inside the degassing vessel 101. The showerhead 102 is used to facilitate vaporization of the liquid W. However, a centrifuge or the like may be used instead as a mechanism for producing the vaporization accelerating effect.

When a certain amount of liquid W remains in degassing container 101 and then reduced-pressure pump 103 is activated with all valves closed, the gas component that has been vaporized is discharged and the gas component that has been promoted to be dissolved in liquid W is allowed to be vaporized and discharged. In this process, the internal pressure of the degassing vessel 101 may be reduced to several hundreds to several thousands Pa (1.0Torr to 10.0Torr) while checking the pressure gauge 108. The gas to be removed by the pretreatment unit 100 includes, for example, nitrogen, oxygen, argon, carbon dioxide, and the like.

By using the liquid circulation passage 105, the above-described degassing treatment can be repeatedly performed on the same liquid W. Specifically, the shower head 102 is operated with the valve 109 of the liquid introduction passage 104 and the valve 110 of the liquid discharge passage 106 closed and the valve 107 of the liquid circulation passage 105 opened. This allows the liquid W remaining in the degassing vessel 101 and which has been degassed to be sprayed again into the degassing vessel 101 from the shower head 102. When the pressure reducing pump 103 is operated, the vaporization treatment by the shower head 102 and the degassing treatment by the pressure reducing pump 103 are repeated for the same liquid W. The gas component contained in the liquid W can be reduced in stages by repeating the above-described processing using the liquid circulation passage 105 each time. Once the liquid W degassed to the desired purity is obtained, the liquid W is transferred to the dissolution unit 200 through the drainage channel 106 with the valve 110 open.

FIG. 2 shows a pre-treatment unit 100 for partially depressurizing a gas to vaporize a solute; however, the method of degassing the solution is not limited thereto. For example, a heating boiling method of boiling the liquid W to vaporize the solute, or a membrane degassing method of increasing the interface between the liquid and the gas using hollow fibers may be employed. The SEPAREL series (produced by DIC corporation) is commercially available as a degassing module using hollow fibers. The SEPAREL series uses poly (4-methylpentene-1) (PMP) as a raw material of hollow fibers, and is used to remove bubbles from ink or the like mainly supplied to a piezoelectric head. Two or more of the evacuation method, the boiling by heating method, and the film degassing method may be used together.

Fig. 3A and 3B are a schematic configuration diagram of the dissolving unit 200 and a diagram for describing a dissolving state in a liquid. The dissolving unit 200 is a unit for dissolving a desired gas into the liquid W supplied from the pretreatment unit 100. The dissolving unit 200 of the present embodiment mainly includes a dissolving container 201, a rotary shaft 203 provided with a rotary plate 202, a liquid introducing passage 204, a gas introducing passage 205, a liquid discharging passage 206, and a pressurizing pump 207.

The liquid W supplied from the pretreatment unit 100 is supplied through the liquid introduction passage 204 and remains in the dissolution vessel 201. Meanwhile, the gas G is supplied to the dissolution vessel 201 through the gas introduction passage 205.

Once a predetermined amount of liquid W and gas G are retained in the dissolution vessel 201, the pressurizing pump 207 is activated to increase the internal pressure of the dissolution vessel 201 to about 0.5 MPa. A safety valve 208 is disposed between the pressurizing pump 207 and the dissolution vessel 201. The rotating plate 202 in the liquid is rotated by the rotating shaft 203, the gas G supplied to the dissolution vessel 201 is converted into bubbles, and the contact area between the gas G and the liquid W is increased to promote dissolution into the liquid W. This operation is continued until the solubility of the gas G almost reaches the maximum saturated solubility. In this case, a unit for lowering the temperature of the liquid to dissolve as much gas as possible may be provided. When the solubility of the gas is low, the internal pressure of the dissolution vessel 201 may also be increased to 0.5Mpa or more. In this case, the material of the container and the like need to be optimized for safety.

Once liquid W having dissolved therein the desired concentration of the components of gas G is obtained, liquid W is discharged through liquid discharge channel 206 and supplied to T-UFB generation unit 300. In this process, the backpressure valve 209 adjusts the flow pressure of the liquid W to prevent an excessive increase in pressure during supply.

Fig. 3B is a diagram schematically showing a dissolved state of the gas G introduced into the dissolution vessel 201. The bubbles 2 containing the component of the gas G introduced into the liquid W are dissolved from the portion in contact with the liquid W. The gas bubbles 2 thus gradually contract, and then a liquid 3 with dissolved gas appears around the gas bubbles 2. Since the bubbles 2 are influenced by buoyancy, the bubbles 2 can move to a position away from the center of the liquid 3 in which gas is dissolved or separate from the liquid 3 in which gas is dissolved to become residual bubbles 4. Specifically, in the liquid W supplied to the T-UFB generation unit 300 through the liquid discharge passage 206, bubbles 2 surrounded by the liquid 3 in which gas is dissolved, bubbles 2 separated from each other, and the liquid 3 in which gas is dissolved are mixed.

The liquid 3 in which gas is dissolved in the drawing indicates "a region of the liquid W in which the dissolved concentration of the mixed gas G is relatively high". Among the gas components actually dissolved in the liquid W, the concentration of the gas components in the liquid 3 in which the gas is dissolved is highest at a portion around the bubbles 2. In the case where the gas-dissolved liquid 3 is separated from the bubbles 2, the concentration of the gas component of the gas-dissolved liquid 3 is highest at the center of the region, and the concentration continuously decreases as going away from the center. That is, although the region of the liquid 3 in which the gas is dissolved is surrounded by a broken line in fig. 3 for the sake of explanation, such a clear boundary does not exist in reality. In addition, in the present disclosure, it is acceptable that gas that cannot be completely dissolved exists in the liquid in the form of bubbles.

Fig. 4 is a schematic configuration diagram of the T-UFB generation unit 300. The T-UFB generation unit 300 mainly comprises a chamber 301, a liquid introduction channel 302 and a liquid discharge channel 303. The flow from the liquid introduction channel 302 to the liquid discharge channel 303 via the chamber 301 is formed by a flow pump, not shown. Various pumps including a diaphragm pump, a gear pump, and a screw pump can be used as the flow pump. In the liquid W introduced from the liquid introduction passage 302, the gas-dissolved liquid 3 of the gas G introduced by the dissolution unit 200 is mixed.

An element substrate 12 having the heating element 10 is disposed at a bottom portion of the chamber 301. In the case where a predetermined voltage pulse is applied to the heating element 10, a bubble 13 generated by film boiling (hereinafter also referred to as a film boiling bubble 13) is generated in a region in contact with the heating element 10. Then, the Ultra Fine Bubbles (UFB)11 containing the gas G are generated due to the expansion and contraction of the film boiling bubbles 13. As a result, UFB-containing liquid W containing many UFBs 11 is discharged from liquid discharge channel 303.

Fig. 5A and 5B are diagrams for illustrating a detailed configuration of the heating element 10. Fig. 5A shows a close-up view of the heating element 10, and fig. 5B shows a cross-sectional view of a wider area of the element substrate 12 including the heating element 10.

As shown in FIG. 5A, in the element substrate 12 of the present embodiment, the thermal oxide film 305 as the heat storage layer and the heat storage layer used also as the heat storage layer are usedIs laminated on the surface of the silicon substrate 304. SiO 22A film or SiN film may be used as the interlayer film 306. The resistive layer 307 is formed on the surface of the interlayer film 306, and the wiring 308 is partially formed on the surface of the resistive layer 307. An Al alloy wiring of Al, Al — Si, Al — Cu, or the like can be used as the wiring 308. SiO is formed on the surfaces of the wiring 308, the resistive layer 307 and the interlayer film 3062Film or Si3N4A protective layer 309 of film.

An anti-cavitation film 310 for protecting the protective layer 309 from chemical and physical impact caused by heat generation of the resistive layer 307 is formed on and around a portion of the surface of the protective layer 309, which corresponds to a heat acting portion 311 that eventually becomes the heating element 10. A region on the surface of the resistive layer 307 where the wiring 308 is not formed is a heat application portion 311 where heat is generated by the resistive layer 307. The heating portion of the resistive layer 307 where the wiring 308 is not formed functions as a heating element (heater) 10. As described above, the layers in the element substrate 12 are sequentially formed on the surface of the silicon substrate 304 by a semiconductor production technique, and thus the heat application portion 311 is provided on the silicon substrate 304.

The configuration shown in the drawings is an example, and various other configurations are applicable. For example, a configuration in which the order of lamination of the resistive layer 307 and the wiring 308 is reversed, and a configuration in which an electrode is connected to the lower surface of the resistive layer 307 (a so-called plug electrode structure) are applicable. In other words, as described later, any configuration may be adopted as long as it allows the heat application portion 311 to heat the liquid to generate film boiling in the liquid.

Fig. 5B is an example of a cross-sectional view of a region including a circuit connected to the wiring 308 in the element substrate 12. N-type well region 322 and P-type well region 323 are partially disposed in the top layer of silicon substrate 304 as a P-type conductor. In a conventional MOS process, impurities are introduced and diffused by ion implantation or the like to form a P-MOS 320 in an N-well 322 and an N-MOS 321 in a P-well 323.

The P-MOS 320 includes a source region 325 and a drain region 326 formed by partially introducing N-type or P-type impurities in the top layer of the N-type well region 322, a gate wiring 335, and the like. Gate wiring 335 is deposited on top of N-type well region 322On a portion of the surface other than the source region 325 and the drain region 326, wherein the thickness is several hundred

Figure BDA0002393306610000071

Is interposed between the gate wiring 335 and the top surface of the N-type well region 322.

The N-MOS 321 includes a source region 325 and a drain region 326 formed by partially introducing an N-type or P-type impurity in the top layer of the P-type well region 323, a gate wiring 335, and the like. A gate wiring 335 is deposited on a portion of the top surface of the P-type well region 323 except for the source and drain regions 325 and 326, with a thickness of several hundred

Figure BDA0002393306610000072

Is interposed between the gate wiring 335 and the top surface of the P-type well region 323. The gate wiring 335 is formed to have a thickness of

Figure BDA0002393306610000073

ToIs made of polycrystalline silicon. The C-MOS logic is composed of a P-MOS 320 and an N-MOS 321.

In the P-type well region 323, an N-MOS transistor 330 for driving an electrothermal conversion element (heat-resistant element) is formed on a portion different from the portion including the N-MOS 21. The N-MOS transistor 330 includes a source region 332 and a drain region 331 disposed partially in the top layer of the P-type well region 323 by the introduction and diffusion steps of impurities, a gate wiring 333, and the like. A gate wiring 333 is deposited on a portion of the top surface of the P-type well region 323 except for the source region 332 and the drain region 331, with a gate insulating film 328 interposed between the gate wiring 333 and the top surface of the P-type well region 323.

In this example, the N-MOS transistor 330 serves as a transistor for driving the electrothermal conversion element. However, the transistor for driving is not limited to the N-MOS transistor 330, and any transistor may be used as long as the transistor has the capability of individually driving a plurality of electrothermal conversion elements and the above-described fine configuration can be achieved. Although in this example, the electrothermal conversion element and the transistor for driving the electrothermal conversion element are formed on the same substrate, they may be formed on different substrates, respectively.

By making the thickness between elements (e.g. between P-MOS 320 and N-MOS 321 and between N-MOS 321 and N-MOS transistor 330)

Figure BDA0002393306610000081

ToOxide film separation regions 324 are formed by field oxidation. The oxide film separation region 324 separates the elements. The portion of the oxide film separating region 324 corresponding to the heat acting portion 311 serves as a heat storage layer 334, and the heat storage layer 334 is a first layer on the silicon substrate 304.

Forming by CVD method on each surface of elements such as P-MOS 320, N-MOS 321 and N-MOS transistor 330 including a thickness of about

Figure BDA0002393306610000083

An interlayer insulating film 336 such as a PSG film or a BPSG film. After the interlayer insulating film 336 is planarized by heat treatment, an Al electrode 337 as a first wiring layer is formed in a contact hole passing through the interlayer insulating film 336 and the gate insulating film 328. On the surfaces of the interlayer insulating film 336 and the Al electrode 337, a film having a thickness of

Figure BDA0002393306610000084

ToSiO of (2)2 Interlayer insulating film 338 of the film. On the surface of the interlayer insulating film 338, a film including a thickness of about a thickness was formed on the portion corresponding to the heat application portion 311 and the N-MOS transistor 330 by a co-sputtering methodResistance of TaSiN filmLayer 307. The resistive layer 307 is electrically connected to the Al electrode 337 near the drain region 331 via a through hole formed in the interlayer insulating film 338. On the surface of the resistive layer 307, an Al wiring 308 as a second wiring layer of wirings for each electrothermal conversion element is formed. The protective layer 309 on the surfaces of the wiring 308, the resistive layer 307, and the interlayer insulating film 338 includes a film formed by a plasma CVD method to a thickness ofThe SiN film of (1). The anti-cavitation film 310 deposited on the surface of the protective layer 309 includes a thickness of aboutThe film of (3) is at least one metal selected from Ta, Fe, Ni, Cr, Ge, Ru, Zr, Ir, etc. Various materials other than the above-described TaSiN, such as TaN, CrSiN, TaAl, WSiN, and the like, may be applied as long as the material can generate film boiling in a liquid.

Fig. 6A and 6B are diagrams showing a state of film boiling when a predetermined voltage pulse is applied to the heating element 10. In this case, a case where film boiling is generated under atmospheric pressure is described. In fig. 6A, the horizontal axis represents time. The vertical axis in the lower graph represents the voltage applied to the heating element 10, and the vertical axis in the upper graph represents the volume and internal pressure of the film boiling bubbles 13 generated by film boiling. On the other hand, fig. 6B shows the state of the film boiling bubbles 13 associated with the timings 1 to 3 shown in fig. 6A. Each state is described below in chronological order. As described later, UFB11 generated by film boiling mainly occurs near the surface of film boiling bubbles 13. The state shown in fig. 6B is the following state: UFB11 generated by generation unit 300 is resupplied to dissolution unit 200 through circulation path 200, and the liquid containing UFB11 is resupplied to the liquid passage of generation unit 300, as shown in fig. 1.

Substantially atmospheric pressure is maintained in the chamber 301 prior to applying a voltage to the heating element 10. Upon application of a voltage to the heating element 10, film boiling occurs in the liquid in contact with the heating element 10, and the thus-generated bubble (hereinafter referred to as film boiling bubble 13) is expanded by a high pressure acting from the inside (timing 1). The foaming pressure in this process is expected to be about 8 to 10MPa, which is close to the saturated vapor pressure of water.

The time (pulse width) for applying the voltage is around 0.5 μ sec to 10.0 μ sec, and even after the voltage is applied, the inertia of the pressure obtained at timing 1 expands the film boiling bubbles 13. However, the negative pressure generated by the expansion gradually increases inside the film boiling bubbles 13, and the negative pressure acts in a direction to contract the film boiling bubbles 13. After a while, the volume of the film boiling bubble 13 becomes maximum at timing 2 when the inertial force and the negative pressure are balanced, and thereafter the film boiling bubble 13 is rapidly contracted by the negative pressure.

When the film boiling bubbles 13 disappear, the film boiling bubbles 13 do not disappear over the entire surface of the heating element 10, but disappear in one or more extremely small areas. Therefore, on the heating element 10, a larger force is generated in a very small region where the film boiling bubble 13 disappears than when bubbling is performed at timing 1 (timing 3).

The generation, expansion, contraction and disappearance of the film boiling bubbles 13 as described above is repeated each time a voltage pulse is applied to the heating element 10, and a new UFB11 is generated each time.

The generation state of the UFB11 in each process of generation, expansion, contraction, and disappearance of the film boiling bubbles 13 is described in further detail with reference to fig. 7A to 10B.

Fig. 7A to 7D are diagrams schematically showing the state of generation of UFB11 caused by generation and expansion of film boiling bubbles 13. Fig. 7A shows a state before voltage pulses are applied to the heating element 10. The liquid W mixed with the liquid 3 in which the gas is dissolved flows in the chamber 301.

Fig. 7B shows a state in which a voltage is applied to the heating element 10, and the film boiling bubbles 13 are uniformly generated in almost the entire region where the heating element 10 is in contact with the liquid W. When the voltage is applied, the surface temperature of the heating element 10 sharply rises at a rate of 10 deg.c/sec. Film boiling occurs at the point in time when the temperature reaches about 300 ℃, thereby generating film boiling bubbles 13.

Thereafter, during the application of the pulse, the surface temperature of the heating element 10 remains elevated to about 600 ℃ to 800 ℃, and the liquid around the film boiling bubbles 13 is also rapidly heated. In fig. 7B, a region of the liquid around the film boiling bubble 13 and to be rapidly heated is represented as a high temperature region 14 that has not yet been foamed. The liquid 3 with dissolved gas in the high temperature region 14 that has not yet bubbled exceeds the thermal dissolution limit and is vaporized to UFB. The bubbles thus vaporized have a diameter of about 10 to 100nm and a large air-liquid interfacial energy. Therefore, the bubbles float in the liquid W independently without disappearing in a short time. In the present embodiment, the bubbles generated by the thermal action from the generation to the expansion of the film boiling bubbles 13 are referred to as first UFB 11A.

Fig. 7C shows a state in which the film boiling bubbles 13 expand. Even after the voltage pulse is applied to the heating element 10, the film boiling bubbles 13 continue to expand due to the inertia thereof generating the acquired force, and the yet-to-bubble high temperature region 14 moves and spreads due to the inertia. Specifically, during the expansion of the film boiling bubbles 13, the liquid 3 in which the gas is dissolved in the high temperature region 14 that has not yet been foamed vaporizes as new bubbles and becomes the first UFB 11A.

Fig. 7D shows a state where the film boiling bubbles 13 have the maximum volume. When the film boiling bubbles 13 expand due to inertia, the negative pressure inside the film boiling bubbles 13 gradually increases with the expansion, and the negative pressure acts to contract the film boiling bubbles 13. When the negative pressure and the inertial force are balanced, the volume of the film boiling bubbles 13 is maximized, and then shrinkage starts.

In the contraction phase of the film boiling bubbles 13, there are UFB (second UFB 11B) produced by the process shown in fig. 8A to 8C and UFB (third UFB 11C) produced by the process shown in fig. 9A to 9C. The two processes are considered to be performed simultaneously.

Fig. 8A to 8C are diagrams illustrating a generation state of UFB11 caused by contraction of film boiling bubbles 13. Fig. 8A shows a state where the film boiling bubbles 13 start to shrink. Although the film boiling bubbles 13 start to contract, the surrounding liquid W still has an inertial force in the expansion direction. Therefore, an inertial force acting in a direction away from the heating element 10 and a force toward the heating element 10 caused by contraction of the film boiling bubble 13 act in a surrounding area extremely close to the film boiling bubble 13, and the area is decompressed. This area is shown in the drawing as the not yet foamed negative pressure area 15.

The liquid 3 in which the gas is dissolved in the negative pressure region 15 that has not yet bubbled exceeds the pressure dissolution limit and is vaporized into bubbles. The thus vaporized gas bubble has a diameter of about 100nm, and thereafter independently floats in the liquid W without disappearing in a short time. In the present embodiment, the bubble vaporized by the pressure action during the contraction of film boiling bubble 13 is referred to as second UFB 11B.

Fig. 8B shows the contraction process of the film boiling bubbles 13. The contraction speed of the film boiling bubbles 13 is accelerated by the negative pressure, and the yet-to-bubble negative pressure region 15 also moves with the contraction of the film boiling bubbles 13. Specifically, during the contraction of the film boiling bubbles 13, the liquid 3 in which the gas is dissolved in a part of the yet-unfoamed negative pressure region 15 is successively precipitated and becomes the second UFB 11B.

Fig. 8C shows a state immediately before the film boiling bubble 13 disappears. Although the moving speed of the surrounding liquid W is also increased by the accelerated contraction of the film boiling bubbles 13, a pressure loss occurs due to the flow path resistance in the chamber 301. As a result, the area occupied by the negative pressure region 15 that has not yet foamed further increases, and a plurality of second UFBs 11B are produced.

Fig. 9A to 9C are diagrams illustrating a state where UFB is generated by reheating of the liquid W during contraction of the film boiling bubbles 13. Fig. 9A shows a state in which the surface of the heating element 10 is covered with the contracted film boiling bubbles 13.

Fig. 9B shows a state in which the contraction of the film boiling bubbles 13 has proceeded and a part of the surface of the heating element 10 is in contact with the liquid W. In this state, heat remains at the surface of the heating element 10, and even if the liquid W is in contact with the surface, the heat is not sufficient to cause film boiling. The region of liquid heated by contact with the surface of the heating element 10 is shown in the drawings as the still unfoamed reheat region 16. Although film boiling is not performed, the liquid 3 with dissolved gas in the reheating region 16 that has not yet bubbled exceeds the thermal dissolution limit and evaporates. In the present embodiment, a bubble generated by reheating of the liquid W during contraction of the film boiling bubble 13 is referred to as a third UFB 11C.

Fig. 9C shows a state in which the film boiling bubbles 13 further contract. The smaller the film boiling bubble 13, the larger the area of the heating element 10 in contact with the liquid W, and the third UFB 11C is generated until the film boiling bubble 13 disappears.

Fig. 10A and 10B are diagrams illustrating a generation state of UFBs due to an impact (i.e., a kind of cavitation) in which film boiling bubbles 13 generated by film boiling disappear. Fig. 10A shows a state immediately before the film boiling bubble 13 disappears. In this state, the film boiling bubbles 13 are rapidly contracted by the internal negative pressure, and the film boiling bubbles 13 are surrounded by the yet-to-bubble negative pressure region 15.

Fig. 10B shows an instant state after the film boiling bubble 13 disappears at the point P. When the film boiling bubbles 13 disappear, the acoustic wave concentrically fluctuates from the point P as the starting point due to the impact of the disappearance. Acoustic waves are a generic term for elastic waves that propagate through any object, whether gas, liquid or solid. In the present embodiment, the compression waves of the liquid W as the high pressure surface 17A and the low pressure surface 17B of the liquid W alternately propagate.

In this case, the gas-dissolved liquid 3 in the negative pressure region 15 that has not yet been foamed resonates due to the shock wave generated by the disappearance of the film boiling bubbles 13, and the gas-dissolved liquid 3 exceeds the pressure dissolution limit and undergoes a phase change at the timing when the low pressure surface 17B passes. Specifically, while the film boiling bubbles 13 disappear, many bubbles are vaporized in the not-yet-bubbling negative pressure region 15. In this embodiment, a bubble generated by a shock wave caused by disappearance of film boiling bubble 13 is referred to as fourth UFB 11D.

The fourth UFB11D, which is generated by a shock wave caused by the disappearance of the film boiling bubbles 13, suddenly appears in an extremely narrow film-like area in an extremely short time (1 μ S or less). The diameter is far smaller than the first to third UFBs, and the gas-liquid interface energy is higher than the first to third UFBs. Therefore, it is considered that the fourth UFB11D has different characteristics and produces different effects from the first to third UFBs 11A to 11C.

In addition, the fourth UFB11D is uniformly generated in many parts of the region of the concentric sphere, where the shock wave propagates, and the fourth UFB11D exists uniformly in the chamber 301 from the generation thereof. Although there are already many first to third UFBs at the timing of generation of fourth UFB11D, the presence of first to third UFBs does not greatly affect the generation of fourth UFB 11D. It is also considered that the first to third UFBs do not disappear due to the generation of the fourth UFB 11D.

As described above, it is desirable to generate UFBs 11 in multiple stages from generation to disappearance of film boiling bubbles 13 by heat generation of the heating element 10. The first UFB 11A, the second UFB11B, and the third UFB 11C are generated near the surface of the film boiling bubble generated by film boiling. In this case, the vicinity refers to a region within about 20 μm from the surface of the film boiling bubble. When the bubble disappears, the fourth UFB11D is generated in the region through which the shock wave propagates. Although the above examples show the stages until the film boiling bubbles 13 disappear, the manner of generating UFBs is not limited thereto. For example, by communicating the generated film boiling bubbles 13 with the atmosphere before the bubbles disappear, UFB can be generated even if the film boiling bubbles 13 do not disappear.

Next, the remaining characteristics of the UFB are described. The higher the temperature of the liquid, the lower the solubility of the gas component, and the lower the temperature, the higher the solubility of the gas component. In other words, as the temperature of the liquid increases, the phase change of the dissolved gas component is promoted and the production of UFBs becomes easier. The temperature of the liquid is inversely related to the solubility of the gas, and gas exceeding the saturation solubility is converted into bubbles and appears in the liquid as the temperature of the liquid increases.

Therefore, when the temperature of the liquid is rapidly increased from the normal temperature, the solubility is continuously decreased, and UFB starts to be generated. As the temperature increases, the thermal solubility decreases and many UFBs are produced.

In contrast, when the temperature of the liquid is decreased from the normal temperature, the solubility of the gas increases, and the generated UFB is more easily liquefied. However, such temperatures are much lower than ambient temperature. In addition, since UFBs have a high internal pressure and a large gas-liquid interface energy once generated, there is little possibility of applying a sufficiently high pressure to break such a gas-liquid interface even when the temperature of the liquid is lowered. In other words, UFB does not easily disappear once produced, as long as the liquid is stored at normal temperature and pressure.

In this embodiment, the first UFB 11A described with reference to fig. 7A to 7C and the third UFB 11C described with reference to fig. 9A to 9C are described as UFBs generated by utilizing such thermal solubility of gas.

On the other hand, in the relationship between the pressure and the solubility of the liquid, the higher the liquid pressure is, the higher the solubility of the gas is, and the lower the pressure is, the lower the solubility is. In other words, as the pressure of the liquid decreases, the phase change of the gas-dissolved liquid dissolved in the liquid to the gas is promoted, and the production of UFB becomes easier. As soon as the pressure of the liquid becomes lower than normal, the solubility decreases immediately and UFB starts to be produced. As the pressure is reduced, the pressure solubility decreases and many UFBs are produced.

Conversely, when the pressure of the liquid is increased above atmospheric pressure, the solubility of the gas increases and the resulting UFB is more easily liquefied. However, this pressure is much higher than atmospheric pressure. In addition, since UFBs have a high internal pressure and a large gas-liquid interface energy once generated, there is little possibility of applying a sufficiently high pressure to break such a gas-liquid interface even when the liquid pressure increases. In other words, UFB does not easily disappear once produced, as long as the liquid is stored at normal temperature and pressure.

In this embodiment, the second UFB11B described with reference to fig. 8A to 8C and the fourth UFB11D described with reference to fig. 10A to 10B can be described as UFBs generated by utilizing such pressure-solubility of gas.

The first to fourth UFBs resulting from different causes are described above, respectively; however, the above-described cause occurs simultaneously with film boiling. Therefore, at least two types of the first to fourth UFBs can be generated simultaneously, and these generation causes can cooperate to generate UFBs. It should be noted that all the causes of the film boiling phenomenon are common. In the present specification, a method of generating UFBs by utilizing film boiling caused by rapid heating as described above is referred to as a thermal ultra-micro-bubble (T-UFB) generation method. In addition, the UFB generated by the T-UFB generation method is called T-UFB, and the liquid containing T-UFB generated by the T-UFB generation method is called T-UFB-containing liquid.

Bubbles generated by the T-UFB generation method are almost all 1.0 μm or less, and millimeter bubbles and micro bubbles are less likely to be generated. That is, the T-UFB generation method can significantly and efficiently generate UFBs. In addition, the T-UFB generated by the T-UFB generation method has larger air-liquid interface energy than the UFB generated by the conventional method, and the T-UFB cannot easily disappear as long as the T-UFB is stored at normal temperature and normal pressure. Furthermore, even if a new T-UFB is generated by new film boiling, it is possible to prevent the T-UFB that has been generated from disappearing due to the newly generated influence. That is, it can be said that the number and concentration of T-UFBs contained in the T-UFB-containing liquid have hysteresis depending on the number of times film boiling is performed in the T-UFB-containing liquid. In other words, the concentration of T-UFB contained in the T-UFB-containing liquid can be adjusted by controlling the number of heating elements provided in the T-UFB generation unit 300 and the number of voltage pulses applied to the heating elements.

Reference is again made to fig. 1. Once T-UFB-containing liquid W having the desired UFB concentration is generated in T-UFB generation unit 300, UFB-containing liquid W is supplied to post-treatment unit 400.

Fig. 11A to 11C are diagrams showing a configuration example of the post-processing unit 400 of the present embodiment. The post-treatment unit 400 of this example removes impurities from the UFB-containing liquid W in stages in the order of inorganic ions, organic substances, and insoluble solid substances.

Fig. 11A shows a first post-processing mechanism 410 that removes inorganic ions. The first post-treatment means 410 comprises an exchange container 411, a cation exchange resin 412, a liquid introduction passage 413, a collection pipe 414 and a drainage passage 415. The exchange vessel 411 stores a cation exchange resin 412. The UFB-containing liquid W generated by the T-UFB generation unit 300 is injected into the exchange container 411 through the liquid introduction passage 413 and is adsorbed into the cation exchange resin 412, thereby removing cations as impurities. These impurities include those from T-UFMetallic material, e.g. SiO, stripped from the element substrate 12 of the B generating unit 3002、SiN、SiC、Ta、Al2O3、Ta2O5And Ir.

The cation exchange resin 412 is a synthetic resin in which functional groups (ion exchange groups) are introduced into a high polymer matrix having a three-dimensional network, and the appearance of the synthetic resin is spherical particles of about 0.4mm to 0.7 mm. Typical high polymer matrices are styrene-divinylbenzene copolymers and the functional groups can be, for example, methacrylic and acrylic functional groups. However, the above materials are examples. The above materials may be changed into various materials as long as the materials can effectively remove desired inorganic ions. UFB-containing liquid W adsorbed in cation exchange resin 412 to remove inorganic ions is collected by collection pipe 414 and transferred to the next step through drain passage 415. In this treatment of the present embodiment, it is not necessary to remove all inorganic ions contained in UFB-containing liquid W supplied from liquid introduction passage 413 as long as at least a part of the inorganic ions is removed.

Fig. 11B shows a second post-processing mechanism 420 for removing organic material. The second post-treatment mechanism 420 includes a storage container 421, a filter 422, a vacuum pump 423, a valve 424, a liquid introduction passage 425, a liquid discharge passage 426, and an air suction passage 427. The interior of the storage container 421 is divided into upper and lower two regions by the filter 422. The liquid introducing passage 425 is connected to an upper region of the upper and lower regions, and the air sucking passage 427 and the liquid discharging passage 426 are connected to a lower region thereof. Upon driving the vacuum pump 423 in a state where the valve 424 is closed, the air in the storage container 421 is discharged through the air suction channel 427 to make the pressure inside the storage container 421 negative, after which the UFB-containing liquid W is introduced from the liquid introduction channel 425. Then, the UFB-containing liquid W from which impurities have been removed by the filter 422 is retained in the storage container 421.

The impurities removed by the filter 422 include organic materials that can be mixed at the tube or each unit, such as organic compounds including silicon, siloxane, and epoxy. Filter membranes that can be used for the filter 422 include a submicron mesh filter (filter having a mesh diameter of 1 μm or less) that can remove bacteria and a nanometer mesh filter that can remove viruses. A filter having such a minute opening diameter can remove air bubbles larger than the opening diameter of the filter. In particular, the following may be the case: the filter is clogged with fine bubbles adsorbed to the openings (meshes) of the filter, which slows down the filtration speed. However, as described above, most of the bubbles generated by the T-UFB generation method explained in the present embodiment of the present invention have a diameter of 1 μm or less, and are less likely to generate millimeter-sized bubbles and micro-sized bubbles. That is, since the probability of generation of millimeter-sized bubbles and micron-sized bubbles is extremely low, it is possible to suppress a decrease in the filtration rate due to adsorption of bubbles to the filter. It is therefore advantageous to apply the filter 422 having a filter with a mesh diameter of 1 μm or less to a system having a T-UFB generation method.

Examples of filtration that can be applied to this embodiment may be so-called dead-end filtration and cross-flow filtration. In dead-end filtration, the flow direction of the supplied liquid is the same as the flow direction of the filtered liquid through the filter opening, specifically, the flow directions are made to coincide with each other. In contrast, in cross-flow filtration, the supplied liquid flows in the direction of the filter surface, specifically, the flow direction of the supplied liquid and the flow direction of the filtered liquid passing through the filter opening cross each other. In order to suppress the adsorption of bubbles to the filter openings, cross-flow filtration is preferably performed.

After a certain amount of UFB-containing liquid W has remained in storage container 421, vacuum pump 423 is stopped and valve 424 is opened to transfer the T-UFB-containing liquid in storage container 421 to the next step through drainage channel 426. Although a vacuum filtration method is employed herein as a method for removing organic impurities, for example, a gravity filtration method and a pressure filtration method may be employed as a filtration method using a filter.

Fig. 11C shows a third aftertreatment mechanism 430 for removing insoluble solid matter. The third post-treatment mechanism 430 includes a settling vessel 431, a liquid introduction passage 432, a valve 433, and a drainage passage 434.

First, in a state where the valve 433 is closed, a predetermined amount of UFB-containing liquid W is retained in the sedimentation container 431 through the liquid introduction passage 432, and is left for a while. At the same time, solid matter in the UFB-containing liquid W settles by gravity onto the bottom of the settling vessel 431. Of the bubbles in the UFB-containing liquid, relatively large bubbles (e.g., microbubbles) rise to the surface of the liquid by buoyancy, and are also removed from the UFB-containing liquid. After a sufficient period of time has elapsed, valve 433 is opened and UFB-containing liquid W from which solid matter and large bubbles have been removed is transferred to collection unit 500 through drainage channel 434. An example in which three post-processing mechanisms are applied in order is shown in the present embodiment; however, it is not limited thereto, and the order of the three post-processing mechanisms may be changed, or at least one desired post-processing mechanism may be employed.

Reference is again made to fig. 1. The T-UFB-containing liquid W from which impurities have been removed by the post-treatment unit 400 can be directly transferred to the collection unit 500, or can be returned to the dissolution unit 200 again. In the latter case, the dissolved concentration of the gas of the T-UFB-containing liquid W, which is lowered due to the generation of the T-UFB, can be compensated again to the saturated state by the dissolving unit 200. If a new UFB is generated by the T-UFB generation unit 300 after compensation, the concentration of UFB contained in the T-UFB-containing liquid having the above characteristics can be further increased. That is, the concentration of contained UFB can be increased by the number of cycles of circulating through the dissolving unit 200, the T-UFB generation unit 300, and the post-treatment unit 400, and the UFB-containing liquid W can be transferred to the collection unit 500 after a predetermined concentration of contained UFB is obtained. This example shows the manner in which UFB-containing liquid treated by the post-treatment unit 400 is returned to the dissolution unit 200 and circulated; without being limited thereto, for example, UFB-containing liquid after passing through the T-UFB generation unit may be returned to the dissolution unit 200 again before being supplied to the post-treatment unit 400, so that the post-treatment is carried out by the post-treatment unit 400 after increasing the T-UFB concentration by multiple cycles.

The collection unit 500 collects and holds the UFB-containing liquid W transferred from the post-treatment unit 400. The T-UFB-containing liquid collected by the collection unit 500 is UFB-containing liquid with high purity from which various impurities are removed.

In the collecting unit 500, the UFB-containing liquid W can be classified according to the size of T-UFB by performing certain stages of the filtering process. Since the temperature of the T-UFB-containing liquid W obtained by the T-UFB method is expected to be higher than normal temperature, the collection unit 500 may be provided with a cooling unit. The cooling unit may be provided to a portion of the post-treatment unit 400.

A schematic description of the UFB generating device 1 is given above; however, needless to say, a plurality of units illustrated may be changed, and it is not necessary to prepare all the units. Depending on the type of liquid W and gas G used and the intended use of the T-UFB-containing liquid produced, part of the above-described unit may be omitted or another unit may be added in addition to the above-described unit.

For example, when the gas to be contained by the UFB is atmospheric air, the degassing unit and the dissolving unit 200 as the pretreatment unit 100 may be omitted. On the other hand, when it is desired that the UFB contains multiple gases, another dissolving unit 200 may be added.

The unit for removing impurities as shown in fig. 11A to 11C may be disposed upstream of the T-UFB generation unit 300 or may be disposed upstream and downstream thereof. When the liquid to be supplied to the UFB generating device is tap water, rainwater, sewage, or the like, organic and inorganic impurities may be contained in the liquid. If such a liquid W containing impurities is supplied to the T-UFB generation unit 300, there is a risk of deteriorating the heating element 10 and causing a salting-out phenomenon. The above-mentioned impurities can be removed in advance by means of a mechanism disposed upstream of the T-UFB generation unit 300 as shown in fig. 11A to 11C.

Liquid and gas applicable to liquid containing T-UFB

Now, a liquid W is described which can be used for producing a T-UFB containing liquid. The liquid W usable in this embodiment is, for example, pure water, ion-exchanged water, distilled water, biologically active water, magnetically active water, a lotion, tap water, sea water, river water, clean water and sewage, lake water, underground water, rainwater, or the like. A mixed liquid containing the above liquid and the like may also be used. A mixed solvent comprising water and a soluble organic solvent may also be used. The soluble organic solvent to be used in admixture with water is not particularly limited; however, the following may be specific examples thereof. Alkyl alcohol group having a carbon number of 1 to 4, including methanol, ethanol, n-propanol, isopropanol, n-butanol, sec-butanol and tert-butanol. The amide group includes N-methyl-2-pyrrolidone, 1, 3-dimethyl-2-imidazolidinone, N-dimethylformamide and N, N-dimethylacetamide. The ketone group or ketone alcohol group includes acetone and diacetone alcohol. The cyclic ether group includes tetrahydrofuran and dioxane. The diol group comprises ethylene glycol, 1, 2-propanediol, 1, 3-propanediol, 1, 2-butanediol, 1, 3-butanediol, 1, 4-butanediol, 1, 5-pentanediol, 1, 2-hexanediol, 1, 6-hexanediol, 3-methyl-1, 5-pentanediol, diethylene glycol, triethylene glycol and thiodiethylene glycol. The lower alkyl ether group of the polyhydric alcohol includes ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether and triethylene glycol monobutyl ether. Polyalkylene glycol groups include polyethylene glycol and polypropylene glycol. The triol group comprises glycerol, 1,2, 6-hexanetriol and trimethylolpropane. These soluble organic solvents may be used alone or in combination of two or more.

The gas components that can be introduced into the dissolving unit 200 are, for example, hydrogen, helium, oxygen, nitrogen, methane, fluorine, neon, carbon dioxide, ozone, argon, chlorine, ethane, propane, air, and the like. The gas component may be a mixed gas containing some of the above components. In addition, the dissolving unit 200 does not need to dissolve a gaseous substance, and the dissolving unit 200 may fuse a liquid or solid containing a desired component into the liquid W. In this case, the dissolution may be spontaneous dissolution, dissolution caused by the application of pressure, or dissolution caused by chemical reactions due to hydration, ionization, and electrolytic dissociation.

Effect of T-UFB Generation method

Next, the characteristics and effects of the above-described T-UFB generation method will be described by comparison with a conventional UFB generation method. For example, in a conventional bubble generating apparatus represented by a Venturi (Venturi) method, a mechanical pressure reducing structure such as a pressure reducing nozzle is provided in a part of a flow path. Liquid flows through the pressure reducing structure at a predetermined pressure, and bubbles of various sizes are generated in a downstream region of the pressure reducing structure.

In this case, among the generated bubbles, since larger bubbles (such as millimeter-sized bubbles and micron-sized bubbles) are affected by buoyancy, the bubbles rise to the liquid surface and disappear. Even UFBs that are not affected by buoyancy may disappear with millimeter and micron bubbles because the gas-liquid interface of the UFB cannot be very large. In addition, even if the above-described pressure reducing structures are arranged in series, and the same liquid repeatedly flows through the pressure reducing structures, UFBs in the number corresponding to the number of repetitions cannot be stored for a long time. In other words, UFB-containing liquids produced by conventional UFB production methods have difficulty maintaining the concentration of UFB contained therein at a predetermined value for a long period of time.

In contrast, in the T-UFB generation method of this embodiment utilizing film boiling, a rapid temperature change from normal temperature to about 300 ℃ and a rapid pressure change from normal pressure to about several megapascals locally occur in a portion extremely close to the heating element. The heating element is rectangular with one side of about tens to hundreds of microns. Which is approximately 1/10 to 1/1000 the size of a conventional UFB generation cell. In addition, when the liquid in which gas is dissolved in the extremely thin film region on the surface of the film boiling bubbles instantaneously (in an extremely short time of several microseconds or less) exceeds the thermal dissolution limit or the pressure dissolution limit, a phase change occurs and the liquid in which gas is dissolved precipitates as UFB. In this case, relatively large bubbles such as millimeter bubbles and micron bubbles are hardly generated, and the liquid contains UFB having a diameter of about 100nm, which is extremely high in purity. Moreover, because the T-UFB produced in this way has a sufficiently large air-liquid interfacial energy, the T-UFB is not easily broken under normal circumstances and can be stored for a long time.

In particular, the present disclosure makes use of a film boiling phenomenon capable of locally forming a gas interface in a liquid, an interface can be formed in a portion of the liquid near a heating element without affecting the entire liquid area, and the area where heat and pressure act can be extremely local. As a result, a desired UFB can be stably produced. By the liquid circulation further giving more conditions for generating UFB for the generated liquid, new UFB can be generated additionally with little influence on the already made UFB. As a result, UFB liquids of desired size and concentration can be produced relatively easily.

Furthermore, since the T-UFB generation method has the above-described hysteresis property, it is possible to increase the concentration to a desired concentration while maintaining high purity. In other words, according to the T-UFB production method, a long-term storable UFB-containing liquid of high purity and high concentration can be efficiently produced.

Specific application of liquid containing T-UFB

Generally, the application of the liquid containing the microbubbles is distinguished by the type of the gas contained. Any type of gas can be made into UFB as long as it can dissolve a gas amount of about PPM to BPM in the liquid. For example, the microbubble-containing liquid can be used for the following purposes.

The air-containing UFB liquid can be preferably used for cleaning in industry, agriculture, fishery, medical field, etc., and cultivating plant, agriculture, and fishery products.

Ozone-containing UFB liquids can preferably be used not only for cleaning applications in industry, agriculture and fisheries, medical sites, etc., but also for disinfection, sterilization, decontamination, and environmental cleaning of drainage systems and contaminated soils, for example.

The nitrogen-containing UFB-containing liquid can preferably be used not only for cleaning applications in industry, agriculture and fisheries, and medical sites, etc., but also for disinfection, sterilization, decontamination, and environmental cleaning of drainage systems and contaminated soils, for example.

The oxygen-containing UFB-containing liquid can be preferably used for cleaning applications in industry, agriculture, fishery, medical fields and the like, and cultivation of plants, agriculture and fishery products.

The carbon dioxide-containing UFB-containing liquid can be preferably used for cleaning in industry, agriculture, fishery, medical field, etc., and can also be used for disinfection, sterilization and purification.

UFB-containing liquids containing perfluorocarbons as medical gases can preferably be used for ultrasound diagnosis and therapy. As described above, UFB-containing liquids can play a role in various fields of medicine, chemistry, dentistry, food, industry, agriculture, fishery, and the like.

In each application, the purity and concentration of UFB contained in a UFB-containing liquid is critical for a fast and reliable functioning of the UFB-containing liquid. In other words, by using the T-UFB generation method of this embodiment, unprecedented effects can be awaited in various fields, which can generate UFB-containing liquids with high purity and desired concentration. The following is a list of applications for which it is desirable to have a preferred applicable T-UFB generation method and T-UFB-containing liquid.

(A) Liquid purification applications

-by arranging the T-UFB generating unit in the water purification unit, it is desired to improve the water purification effect and the purification effect of the PH regulating liquid. The T-UFB generation unit may also be provided to the carbonated water server.

By arranging the T-UFB generation unit in a humidifier, aroma diffuser, coffee machine, etc., it is desirable to enhance the indoor humidification effect, deodorization effect, and odor diffusion effect.

-if UFB-containing liquid in which ozone gas is dissolved by the dissolving unit is produced and used for dental treatment, burn treatment and wound treatment using an endoscope, it is expected to enhance the medical cleaning effect and the disinfection effect.

In the case where the T-UFB generation unit is installed in the water storage tank of an apartment, it is desirable to enhance the water purification effect and the dechlorination effect of drinking water stored for a long time.

-if the liquid containing T-UFB containing ozone or carbon dioxide is used in the brewing process of japanese sake, shochu, wine, etc., which cannot be pasteurized at high temperature, then more effective pasteurization treatment is expected than with conventional liquids.

-if UFB-containing liquid is mixed into food material during the production of food products for specific health uses and food products with functional requirements, a pasteurization treatment can be carried out, so that safe functional food products can be provided without loss of taste.

-expecting to encourage the aquatic products to lay eggs and grow by locating the T-UFB generation unit in the supply route of seawater and fresh water for cultivation in the aquaculture premises, such as fish and pearls.

-anticipating an improvement of the preservation status of the food product by arranging the T-UFB generation unit in the purification process of the water used for food preservation.

-higher bleaching effect is expected by arranging a T-UFB generation unit in the bleaching unit for bleaching pond water or groundwater.

-repairing cracks of a concrete component by using a liquid containing T-UFB, in anticipation of improving the effect of crack repair.

By including T-UFB in liquid fuels for machines using liquid fuels, such as automobiles, ships and aircraft, it is expected to improve the energy efficiency of the fuel.

(B) Cleaning applications

In recent years, UFB-containing liquids have attracted attention as cleaning water for removing dirt and the like adhering to clothes. Further enhancement of detergency is expected if the T-UFB generation unit described in the above embodiments is provided to a washing machine and UFB-containing liquid having higher purity and better permeability than conventional liquid is supplied to a washing tub.

By arranging the T-UFB generation unit in the shower and bedpan washer, the cleaning device not only has cleaning effect on various animals including human bodies, but also has the effect of promoting removal of water stains and mold pollution in the bathroom and bedpan.

-by arranging the T-UFB generating unit in a window washer of a car, a high pressure washer for washing wall components and the like, a car washer, a dish washer, a food washer, etc., it is expected to further enhance the cleaning effect thereof.

-the improvement of the cleaning effect is expected by using the T-UFB containing liquid for cleaning and maintenance of the parts produced in the factory, including the deburring step after pressing.

-in the production of semiconductor elements, an improvement in polishing effect is expected if the T-UFB-containing liquid is used as water for polishing wafers. In addition, if a T-UFB-containing liquid is used in the resist removal step, the peeling of the resist that is difficult to peel off is promoted.

-the T-UFB generation unit is arranged in a machine for cleaning and purifying medical machines (such as medical robots, dental treatment units, organ preservation containers, etc.), with the expectation of enhancing the machine cleaning and purifying effect. The T-UFB generation unit can also be used for the treatment of animals.

(C) Pharmaceutical application

-additives such as preservatives and surfactants that promote penetration into subcutaneous cells and can greatly reduce adverse effects on the skin if a liquid containing T-UFB is contained in cosmetics and the like. As a result, a safer and more functional cosmetic can be provided.

If high concentration nanobubble preparations containing T-UFB are used as contrast agents for medical examination devices, such as CT and MRI, the reflected light and ultrasound of X-rays can be used efficiently. This allows for the capture of more detailed images that can be used for initial diagnosis of cancer and the like.

If high concentration nanobubble water containing T-UFB is used in an ultrasound therapy machine called High Intensity Focused Ultrasound (HIFU), the radiation power of the ultrasound can be reduced, thus enabling the therapy to be less invasive. In particular, damage to normal tissue may be reduced.

The nanobubble product may be generated by: using high concentration nanobubbles containing T-UFB as a source, the phospholipids forming the liposomes are modified in the negatively charged areas around the bubbles, and various medical substances (e.g., DNA and RNA) are applied through the phospholipids.

If the drug containing the high concentration of nano-bubble water obtained by the T-UFB generation is delivered to the root canal for the regeneration treatment of dental pulp and dentin, the drug enters deep into the dentinal tubules by the osmotic effect of the nano-bubble water and promotes the decontamination effect. This allows safe treatment of infected endodontic root canals in a short period of time.

Layout of element substrate

As described above, UFB11 is produced by film boiling generated by applying a predetermined voltage pulse to one heating element (hereinafter also referred to as heater) 10. Therefore, by increasing the number of heating elements 10, the number of UFBs 11 generated in a predetermined unit time can be increased. In order to stably produce a desired number of UFBs 11 in a short time, it is necessary to densely arrange many heating elements to be driven. For example, an embodiment of the UFB generation device 1 may be considered in which a plurality of component substrates 12 are laid out such that 10,000 pieces of heating elements 10 are arranged, each component substrate 12 including a plurality of heating elements 10 arranged thereon. In case of attempting to produce UFB11 in a shorter time, the number of heating elements 10 needs to be further increased.

However, it is not possible in some cases to stably produce UFB11 by simply increasing the number of heating elements 10. For example, in the case where the number of the heating elements 10 exceeds 10,000 pieces, the total current flowing through these heating elements 10 is a very large value. In addition, for example, parasitic resistance loss in a wiring for connecting to the heating element 10 varies depending on the heating element 10. For this reason, the energy input to the heating element 10 varies greatly. In the case where the energy input to the heating element 10 is greatly varied, there is a risk that energy exceeding the allowable range is input to the heating element 10. In the case where a plurality of heating elements 10 are densely arranged on the element substrate 12 to stably generate a large number of UFBs, the variation in the energy input to the heating elements 10 is required to be kept within a predetermined range. Hereinafter, a case where the energy input to the heating element 10 is changed will be described first.

Fig. 12A and 12B show an example of a planar layout of the extraction element regions 1250 (also referred to as heating portions, which are a part of the element substrate 12), and show an example in which a plurality of heating elements are provided in each element region 1250. Fig. 12A is an example of arranging 8 heating elements 1011 to 1018 on one element area 1250, and fig. 12B is an example of arranging 4 heating elements 1061 to 1064 on one element area 1250. For illustration, examples with a smaller number of heating elements are described below.

In fig. 12A, electrode plates 1201 and 1202 for applying electric power to each of 8 heating elements 1011 to 1018 are arranged in an element region 1250. In other words, the element region 1250 may be understood as a set of two or more heating elements to which energy is input through the above-described pair of electrode plates. Regions 1221a to 1228a and 1221b to 1228b are individual wiring regions connected to the heating elements 1011 to 1018, respectively. The regions 1211 and 1212 are common wiring regions connecting the plurality of individual wiring regions with the electrode plates 1201 and 1202. The heating elements 1011 to 1018 used in the present embodiment are formed by a semiconductor photolithography step to have substantially the same shape and film thickness. That is, the heating elements 1011 to 1018 have substantially the same resistance value.

In the initial state, the heating elements 10 that produce UFBs have substantially the same shape and have substantially the same resistance value, unless otherwise stated, in the following description. The shape of the heating element 10 may not necessarily be the same shape, and the configuration is not limited as long as it is configured to suppress energy variation, as described below. For example, the shape of the heating element 10 may be different for each element region 1250. The shape of the heating element 10 can be locally changed, if necessary, by a mask design in a photolithography step.

By applying the voltage pulse shown in fig. 6A to the electrode plates 1201 and 1202, a current flows through the common wiring regions 1211 and 1212, the individual wiring regions 1221 to 1228, and the heating elements 1011 to 1018. Film boiling then occurs in the liquid on each heating element 1011 to 1018, thereby producing UFB.

Unlike fig. 12A, fig. 12B is an example of arranging 4 heating elements 1061-1064 in the element area 1250. The areas 1241a to 1244a and 1241b to 1244b are individual wiring areas each connected to a corresponding heating element 1061 to 1064. The regions 1231 and 1232 are common wiring regions connecting the plurality of individual wiring regions with the electrode plates 1201 and 1202.

The inventors have found that the amount of UFB generated by each heating element in the configuration shown in fig. 12A and the amount of UFB generated by each heating element in the configuration shown in fig. 12B are different. This is because there is a difference between the energy consumed by each heating element 1011 to 1018 in the configuration shown in fig. 12A and the energy consumed by each heating element 1061 to 1064 in the configuration shown in fig. 12B. Specifically, the wiring resistance loss in the common wiring regions 1211, 1212, 1231, and 1232 causes a variation in energy input to the heating elements and a difference between energy values.

Fig. 13A and 13B are diagrams illustrating an equivalent circuit for the configuration in fig. 12A and 12B. Fig. 13A corresponds to the configuration in fig. 12A, and fig. 13B corresponds to the configuration in fig. 12B. The change in energy is described in detail with reference to fig. 12A to 13B.

In fig. 13A and 13B, the individual wiring region and the common wiring region in fig. 12A and 12B are replaced by wiring resistances, and the heating element is replaced by a heating element resistance. Rh1 to rh8 in fig. 13A represent resistance values of the heating elements corresponding to the heating elements 1011 to 1018 in fig. 12A, and rh61 to rh64 in fig. 13B represent resistance values of the heating elements corresponding to the heating elements 1061 to 1064 in fig. 12B. rliA1 to rliA8 in fig. 13A represent resistance values of the individual wiring regions 1221a to 1228a in fig. 12A. rliB1 through rliB8 in fig. 13A represent the resistance values of the individual wiring regions 1221b through 1228b in fig. 12A. rlcA1 to rlcA8 in fig. 13A indicate resistance values of the common wiring region 1211 in fig. 12A. rlcB1 to rlcB8 in fig. 13A indicate resistance values of the common wiring region 1212 in fig. 12A. Similarly, rliA61 to rliA64 in fig. 13B represent resistance values of the individual wiring regions 1241a to 1244a in fig. 12B, and rliB61 to rliB64 represent resistance values of the individual wiring regions 1241B to 1244B in fig. 12B. rlcA61 to rlcA64 represent resistance values of the common wiring region 1231 in fig. 12B, and rlcB61 to rlcB64 represent resistance values of the common wiring region 1232 in fig. 12B.

The current flowing through the heating element during the application of the voltage pulse (timing t1) shown in fig. 6A between the electrode plates 1201 and 1202 is represented by i1 to i8 in fig. 13A, and the current is represented by i61 to i64 in fig. 13B. In fig. 13A and 13B, currents i1 to i8 and i61 to i64 flowing through the heating elements are used to represent currents flowing in the wiring resistance region.

In this case, the energy E1 input to the heating element 1011 in fig. 13A can be expressed by expression 1, and the energy E2 input to the heating element 1018 in fig. 13A can be expressed by expression 2:

heating element 1011: e1 ═ i1 × i1 × rh1 × t1 (expression 1); and

heating element 1018: e2 is i8 × i8 × rh8 × t1 (expression 2).

In addition, the energy E3 input to the heating element 1061 in fig. 13B can be expressed by expression 3, and the energy E4 input to the heating element 1064 in fig. 13B can be expressed by expression 4:

heating element 1061: e3 ═ i61 × i61 × rh61 × t1 (expression 3); and is

Heating element 1064: e4 is i64 × i64 × rh64 × t1 (expression 4).

Since the heating elements in this case are formed simultaneously in the photolithography step, the resistance values rh1, rh8, rh61, and rh64 of the heating elements are substantially equal to each other. On the other hand, the current flowing through the heating element is i1 ≠ i8 ≠ i61 ≠ i64, which is mainly due to the influence of the portion rlc of the wiring resistance. This results in a change in the energy applied to the heating element. Therefore, different UFB amounts are generated depending on the heating element, and stable UFB generation is hindered. In order to stably generate UFBs in a short time, it is necessary to reduce variations in energy input to the heating element in the element region.

An example of suppressing variation in energy applied to the heating element 10 in a configuration including a plurality of heating elements 10 is described below.

< example 1>

Fig. 14A to 14C are diagrams for describing an example of reducing the difference between the wiring resistance losses in the common wiring region. Fig. 14A is a diagram corresponding to the configuration of fig. 12B, showing an example of a planar layout of an extraction element region (a part of the element substrate 12). In the configuration shown in fig. 14A, Switches (SW)1401 to 1404 for controlling the current flowing through the heating elements are arranged on the individual wiring areas 1241b to 1244b, respectively. In this configuration, although the supply voltage (24V) of the heating element is constantly applied to the electrode plates 1201 and 1202, no current flows through the heating element when SW is off (L). Fig. 14B is a diagram showing waveforms of logic signals of SW1401 to 1404 that drive the heating elements. With the logic signal H applied to each SW1401 to 1404, SW is turned on, a current generated by a supply voltage starts flowing into the corresponding heating element through the electrode plates 1201 and 1202, and film boiling is generated on each heating element.

The configuration shown in fig. 12A to 13B is a configuration in which all the heating elements connected to the electrode plates are driven simultaneously during the application time of the supply voltage. On the other hand, in the configuration shown in fig. 14A, the heating elements 1061 to 1064 are driven separately by switching the driving timings of the SW1401 to 1404. This configuration makes it possible to significantly reduce the wiring resistance loss in the common wiring portion 1351 affected while the electric current simultaneously flows through the plurality of heating elements 1061 to 1064 in fig. 13B. As described above, by arranging the SW1401 to 1404 to allow the heating elements to be driven in a time-division manner, variations in energy input to the heating elements can be suppressed.

Fig. 14C is a diagram showing an example in which a plurality of element regions shown in fig. 14A are arranged on the element substrate 12. Many heating elements need to be arranged to stably produce UFB in a short time. Although fig. 14C shows an example in which 8 element regions are arranged and 4 heating elements are provided per element region for explanation, many heating elements may be arranged by increasing the number of heating elements in each element region or increasing the number of element regions. In the T-UFB generation unit 300, a wall 1421 and a cover (not shown) are provided to cover the heating element 10 without covering the electrode plates 1201 and 1202 on the element substrate 12, thereby forming a liquid chamber. Although a wall for partitioning the inside of the liquid chamber is not provided in the present embodiment, a wall for partitioning the inside may be provided.

< example 2>

Fig. 15A to 15F are diagrams describing embodiment 2. Although the embodiment in which SW is arranged on the element substrate 12 is described with reference to the configuration shown in fig. 14A to 14C, the present embodiment is an embodiment in which SW is provided outside the element substrate 12 to reduce the cost of the element substrate 12. For example, an element region including a plurality of heating elements and a pair of electrode plates is divided into a plurality of groups (blocks), and the blocks to be driven can be switched by SW. In embodiment 1, an embodiment in which the element substrate 12 is provided with the common wiring regions 1231 and 1232 that connect a plurality of heating elements in parallel is described. In this embodiment, each heating element 10 is connected to separate individual wires 1511 and 1512.

Fig. 15A is a diagram showing a layout of an element region, and fig. 15B is an equivalent circuit of fig. 15A. In fig. 15A, a supply voltage in the form of pulses is applied to each heating element 10 through electrode plates 1501 and 1502 and a corresponding pair of individual wirings 1511 and 1512, and the heating elements 10 are driven simultaneously. Since the current flows to each heating element 10 through the corresponding pair of individual wirings 1511 and 1512 in the configuration of fig. 15A, even if the heating elements 10 are driven at the same time, variation in energy input to the heating elements 10 can be suppressed.

Fig. 15C is a layout diagram in which the positions of the electrode plates 1501 and 1502 are different from those in fig. 15A. The positions of the electrode plates 1501 and 1502 are concentrated on one side of the element substrate 12, so that the degree of freedom of layout can be improved and dense configuration can be implemented. Since the individual wires are also connected to the corresponding heating elements 10 in the configuration of fig. 15C, the energy variation can still be suppressed by the configuration itself. However, in the case where more heating elements 10 are arranged, the lengths of the wirings connected to the heating elements 10 are different from each other according to different positions of the heating elements 10, as shown in the region 1521. This causes a difference between wiring resistances, and thus energy variation may occur. Specifically, the individual wiring resistance to the heating element 10 arranged away from the electrode plates 1501 and 1502 is larger than the individual wiring resistance to the heating element 10 arranged close to the electrode plates 1501 and 1502. Therefore, depending on the distance from the electrode plates 1501 and 1502, variations in the energy flowing through the heating element may occur.

Fig. 15D is a layout diagram for suppressing energy variation more than the configuration of fig. 15C. In the configuration shown in fig. 15D, the width of the wiring in the region where the wiring resistance difference occurs in the wiring layout shown in the region 1521 of fig. 15C becomes wide as shown in the region 1522. This arrangement can suppress variation in the energy input to the heating element 10. In the example of fig. 15D, the width of the individual wiring connected to the heating element 10 farther from the electrode plates 1501 and 1502 is made wider than the width of the individual wiring connected to the heating element 10 closer to the electrode plates 1501 and 1502.

Fig. 15E is a diagram showing the equivalent circuit of fig. 15D, specifically, a diagram showing the wiring resistance corresponding to the wiring width difference. The relationship between the wiring resistances in fig. 15E is as follows:

rliA1<rliA2<rliA3<rliA4;

rliB1< rliB2< rliB3< rliB 4; and is

rliA1+rliC1+rliB1+rliD1=rliA2+rliC2+rliB2+rliD2=rliA3+rliC3+rliB3+rliD3=rliA4+rliC4+rliB4+rliD4.

Although the above expressions are connected with equal signs, the resistances may be substantially equal to each other as long as each heating element 10 is capable of maintaining a variation in film boiling that produces UFB at a predetermined level.

Fig. 15F is a layout showing a modification of fig. 15D. Fig. 15F shows an embodiment in which the SWs 1531 to 1534 are formed on the element substrate 12. SW 1531 to 1534 are similar to SW described in embodiment 1. By controlling the driving in a time-division manner using the SWs 1531 to 1534 and making the wiring resistances of the heating elements equal to each other, it is possible to further suppress the variation in energy.

< example 3>

Similarly to embodiment 1, this embodiment has a configuration in which a common wiring connecting heating elements in parallel is provided. In embodiment 1, an embodiment of suppressing the energy variation by controlling in a time division manner using SW to reduce the parasitic wiring resistance effect is described. In the present embodiment, an embodiment in which the supply voltage, the heating element resistance, and the wiring resistance are adjusted to suppress the energy variation is described.

Fig. 16A to 16E are diagrams describing an example of stably generating UFBs. Fig. 16A is a diagram describing a heating element used in the present embodiment. The inventors conducted experiments by using a heating element capable of producing 100,000 film boils. The heating element ensures that film boiling occurs before the 100,000 film boiling is reached. In other words, if film boiling occurs more than 100,000 times, for example, the heating element risks causing poor film boiling, and the element resistance of the heating element is disconnected.

Figure 16A shows the results of the inventors identifying how much energy is required to be applied to a heating element capable of forming 100,000 film boils to produce a UFB. Fig. 16A shows that film boiling is theoretically generated in the case where the bubbling threshold energy is "1" (first value). If the input energy is changed by changing the supply voltage and once the input energy increases to exceed 3 times the bubbling threshold energy set to "1", the resistance value of the heating element changes rapidly during about 100,000 applications of an applied pulse, making it difficult to produce UFB. In other words, it was found that if the energy input to the heating element is 3 times or less the bubbling threshold energy set to "1", UFB can be stably produced without sudden breakage or the like of a predetermined heating element. In order to stably generate UFB by generating film boiling using a heating element having a bubbling threshold energy set to "1", the minimum value of energy input to the heating element is set to 1.1 times the bubbling threshold energy, taking into account environmental-dependent variations. In the present embodiment, in the case where the bubbling threshold energy is set to "1", the variation in the energy input to the heating element preferably falls within a range from 1.1 times the bubbling threshold energy to 3 times the bubbling threshold energy. Although the description given herein uses a heating element capable of producing 100,000 film boils as an example, another heating element having a different durability may be similarly applied.

In the present embodiment, a specific configuration in which the variation of the energy input to the heating element falls within the above range is described. In the present embodiment, the layouts of fig. 12B and 13B described in embodiment 1 are used. In the description of the present embodiment, the energy input to the heating element is kept within a predetermined range (1.1 times to 3 times) based on the bubbling threshold energy by adjusting the supply voltage, the heating element resistance, and the wiring resistance. More particularly, embodiments are described for adjusting wiring resistance. This makes it possible to stably produce UFBs with densely arranged heating elements by making the layout of the wiring region around the heating element 10 compact.

The present embodiment focuses on three portions in fig. 13B, a heating element portion 1352, a common wiring portion 1351, and the electrode plates 1201 and 1202. The heating element portion 1352 includes a heating element and a separate wiring area. In the case where the heating elements are densely arranged to produce UFBs in a short time, it is desirable that the area for the individual wiring portions be as small as possible. On the other hand, it is desirable to connect as many heating element portions as possible to the common wiring portion 1351 to densely arrange the heating elements.

In fig. 13B, i61 to i64 are currents flowing through the heating elements rh61 to rh64, respectively. As shown in fig. 13B, the energies input to the heating elements rh61 to rh64 here are expressed by i61 × i61 × rh61 × t1, i62 × i62 × rh62 × t1, i63 × i63 × rh63 × t1, i64 × i64 × rh64 × t1, respectively. t1 is the pulse width shown in FIG. 6A. In this embodiment, the heating elements are formed in a lithographic step, the heating elements having the same heating resistance. Thus, the difference between the energy input to the heating elements is proportional to the square of the current flowing through each heating element.

Fig. 16B shows the equivalent circuit of fig. 13B, in which currents flowing through the heating elements are represented by i1 to i4, the sum of the resistance value of each heating element and the parasitic resistance value of the wiring each connected to the corresponding heating element is represented by R, and the resistance value in the common wiring portion is represented by R1 to R4.

In the circuit shown in fig. 16B, expression (5) holds based on kirchhoff's circuit law:

in the case of using the values in table 1, since the difference between the energies input to the heating elements is proportional to the square of the current flowing through each heating element, the proportion of the energy input to each heating element may be as shown in table 2.

TABLE 1

V1 24V
R 200Ω
R1-R4 20Ω

TABLE 2

The energy input to the heating element rh64 farthest from the electrode plates 1201 and 1202 is the smallest due to the difference between the wiring resistances. In this case, as described above, the energy to be input is determined such that the energy input to the heating element rh64 at the farthest position is 1.1 times the bubbling threshold energy "1", which is the minimum value in the predetermined range. The ratio of the energy input to the heating element (in this example 1.1 times the bubbling threshold energy) is hereinafter referred to simply as the input energy ratio.

As shown in table 1, V1 was set to 24V, the resistance value R, which is the sum of the resistance value of the heating element and the resistance value of the parasitic resistance portion of the individual wiring, was set to 200 Ω, and the resistance values R1 to R4 in the portion for the common flow were set to 20 Ω. In this case, the ratio of the input energy to rh64 was set to 1.1, and the ratio of the input energy to rh61 was set to 2.9, where the input energy to rh61 was the largest. That is, in the case where the bubbling threshold energy is set to "1", the ratio of the energy input to each heating element can be kept in the range of 1.1 times to 3 times. This configuration can produce UFB by generating a maximum of 100,000 thermal boiling pulses (100,000 times) per heating element. In particular, by keeping each of the resistance values R1 to R4 in the common flow wiring region below 1/10 of the corresponding resistance value R of the individual wiring including the heating element resistance value, as shown in table 1, UFB can be stably produced.

Fig. 16C is a different example from fig. 16B. Fig. 16C shows an example in which the number of heating elements is 8. The circuit in fig. 16C can be represented as the circuit in fig. 13A. Fig. 16D shows the equivalent circuit of fig. 13, and the electric currents flowing through the heating elements are represented by i1 to i8, the sum of the resistance value of each heating element and the parasitic resistance value of the wiring each connected to the corresponding heating element is represented by R, and the resistance value in the common wiring portion is represented by R1 to R8.

As described above, the resistance values shown in table 3 are used, for example, to implement a configuration in which the energy proportion of rh8 to which the minimum heating element input energy is applied is set to 1.1 and the energy proportion of rh1 to which the maximum heating element input energy is applied is set to 2.9 based on kirchhoff's current law. In this case, the ratio of the energy input to each heating element may be as shown in table 4.

TABLE 3

V1 20V
r 200Ω
R1-R4

TABLE 4

Figure BDA0002393306610000331

As shown in table 4, in the present example, the supply voltage of the heating element was set to 20V, the resistance as the sum of the resistance of the heating element and the resistance of the individual wiring connected to the corresponding heating element was set to 200 Ω, and the parasitic wiring resistances in the common wiring were each set to 4 Ω. In the configuration of fig. 16B, in the case where the parasitic wiring resistance in the common wiring is set to 20 Ω (1/10 which is the sum of the resistance values of the individual wiring and the heating element), UFB can be stably generated. On the other hand, in the structure shown in fig. 16D, the parasitic wiring resistance in the common wiring needs to be set to 4 Ω or less (1/50 which is the sum of the resistance values of the individual wirings and the heating elements). In the configuration of fig. 16D, the low resistance of the common wiring portion reduces the overall loss, and the supply voltage is set to 20V, so that the predetermined energy ratio shown in table 4 can be achieved.

Although the description is given in two specific examples, various modifications may be considered depending on the number of heating elements. In either case, any configuration may be applied as long as the energy input to the heating element falls within a predetermined input energy ratio range (1.1 times to 3 times). As shown in fig. 16C, in order to suppress variation in energy input to the heating element, parasitic wiring resistance in the common wiring can be reduced by widening the wiring width of the common wiring regions 1631 and 1632. Alternatively, as shown in fig. 16E, the parasitic wiring resistance in the common wiring can be reduced by providing the common wiring regions 1631 and 1632 with the film thicknesses of the wiring resistance layers of the common wiring regions 1631 and 1632 larger than those of the common wiring regions 1231 and 1232. That is, the width or film thickness of the common wiring may be set such that the magnitude of the resistance value in the common wiring is a predetermined proportion or less to the sum of the resistance of the heating element and the resistances of the wirings each connected to the corresponding heating element.

< modification 1>

Fig. 17A to 17G are diagrams describing various modifications of stably generating UFBs. In the embodiments described in fig. 16A to 16E, the overall loss can be suppressed by reducing the resistance in the common wiring portion, thereby suppressing the variation in the energy input to the heating element. In order to further densely arrange the heating elements, it is effective to make wiring areas each connected to the heating element as small as possible.

Fig. 17A to 17C are diagrams illustrating an example of forming a plurality of wiring layers. Fig. 17A is a plan layout view, and fig. 17B and 17C are a sectional view taken along lines XVIIB to xviiib and a sectional view taken along lines xviiic to xviiic, respectively. By forming a wiring layer serving as a common wiring region (which is different from the above-described wiring layer connecting the heating elements), size reduction can be achieved while reducing the common wiring resistance value. In fig. 17A to 17C, the wiring layer 1701 is a layer different from that of the common wiring region 1231 connected to the heating element 10. The via 1702 electrically connects the layer connected to the common wiring region 1231 of the heating element 10 with the wiring layer 1701.

In the embodiment shown in fig. 17A to 17C, the wiring layer 1701 is not disposed in a lower layer portion below the heating element 10 in consideration of the effect of thermal stress from the heating element 10. However, if the configuration includes a barrier layer or the like formed on top of the wiring layer to suppress thermal stress, the wiring layer 1701 may extend into a lower layer portion below the heating element 10. Although the embodiment in which the wiring layer 1701 is formed as a new layer is described in the embodiment of fig. 17A to 17C, more wiring layers may be additionally provided in the case where more heating elements are provided to achieve higher density. By increasing the film thickness of the wiring directly connected to the heating element 10, the wiring resistance can be reduced as described with reference to fig. 16E, however, in this case, the shape of the heating element arranged on the same layer may change during pattern etching of the wiring layer. As described in this modification, if a separate wiring layer is provided in addition to the wiring layer directly connected to the heating element, it is possible to suppress the shape change of the heating element.

< modification 2>

Fig. 17D and 17E are diagrams describing another modification. In the embodiment depicted in fig. 17A to 17C, the electrode plates 1201 and 1202 are formed on the same surface of the substrate on which the heating element 10 is formed. As described above, the surface on which the heating element 10 is formed comprises an area (liquid chamber) which is in contact with the liquid to produce UFB. The liquid chamber is covered by a wall and a cover. Meanwhile, electrode plates 1201 and 1202 are arranged outside the liquid chamber. If the heating element 10 and the electrode plates 1201 and 1202 are electrically separated from each other, as in this case, the path of the wiring is long. In the embodiments shown in fig. 17D and 17E, the electrode plates 1201 and 1202 are not provided on the same surface on which the heating element is provided, and a through hole penetrating to the other surface of the element substrate is formed to provide the electrode plate and the wiring layer on the back surface of the element substrate. Fig. 17E is a cross-sectional view taken along line xviii-xviii in fig. 17D.

As shown in fig. 17D and 17E, a wiring layer 1741 is formed on most of the back surface of the element substrate. The back surface of the element substrate is the opposite surface to the surface on which the heating element is formed. Since there is no thermal stress effect from the heating element 10 on the back surface of the element substrate, most of the back surface of the element substrate serves as the wiring layer 1741. The through hole 1742 connects the wiring layer on the surface where the heating element is formed and the wiring layer 1741 on the back surface. The wiring layer 1741 is a layer of a common wiring, and forming the wiring layer 1741 on most of the back surface can reduce wiring resistance in the common wiring. In the present embodiment, the electrode plate 1751 is formed on most of the back surface (the same region as the wiring layer 1741 in the example of fig. 17E). The configurations in fig. 17D and 17E can densely arrange the heating elements 10 and reduce the wiring resistance in the common wiring. Therefore, UFBs can be stably produced even in the case where the heating elements 10 are densely arranged. In addition, since the electrode plate is formed on the rear surface, the liquid chamber can be provided over a large portion of the surface on which the heating element 10 is formed. Accordingly, UFB can be generated in a short time by densely arranging the heating elements 10.

Fig. 17F is a diagram showing an example of the element substrate 12, and a plurality of elements shown in fig. 17D are arranged on the element substrate 12. Since the electrode plate is not formed on the same surface on which the heating element is formed in the element substrate 12 of fig. 17F, the wall 1761 is formed to the outer peripheral portion of the element substrate 12. Although fig. 17F is a simplified diagram for illustration, UFB can be produced at high speed by increasing the number of heating elements and the number of elements.

Fig. 17G is a diagram showing an example in which the elements shown in fig. 17D are arranged over the entire wafer 1771. Although the element substrate 12 is cut into a rectangular shape in the above-described embodiment, there is no limitation on the shape of the element substrate 12 used for generating UFBs. Thus, as shown in fig. 17G, the entire wafer 1771 may be applied to the T-UFB generation unit 300 without cutting out the substrate on which the heating elements and wiring are formed.

As described with reference to fig. 17D to 17G, in the case where wiring of the back surface of the element substrate 12 is performed to arrange the electrode plate on the back surface, the electrode plate can be easily separated from the liquid for UFB generation. When an electrode plate is provided on the back surface of the element substrate 12, a driver, a switch, or the like for outputting a supply voltage pulse is implemented by an external device. For example, UFB can be stably generated by driving a driver or the like connected to a chip 1771 in fig. 17G.

< example 4>

In embodiment 2, an embodiment in which a common wiring is not used but an independent individual wiring is used is described. In the present embodiment, separate wiring is used as in embodiment 2, and a plurality of heating elements 10 are connected to the separate wiring.

Fig. 18A to 18C are diagrams describing an embodiment of stably generating UFBs. Fig. 18A is a diagram showing a planar layout. As described above, more heating elements need to be driven simultaneously to generate UFBs in a short time. Fig. 18A shows an example in which more heating elements than those of fig. 15F are provided. As shown in fig. 18A, SW 1821 to SW 1824 are provided in independent wiring regions, respectively. In addition, a plurality of heating elements are respectively disposed on each of the independent wirings. In the present embodiment, while the driving timing is changed in a time-division manner by the SW 1821 to 1824, a plurality of heating elements provided on the same wiring region are simultaneously driven.

Fig. 18B is the circuit of fig. 18A, and fig. 18C shows the driving timings of the SWs 1821 to 1824. In the heating elements 1811 to 1814, branch numbers of the heating elements that are simultaneously driven are denoted by "a" and "b". For example, with SW 1821 set to "H", heating elements 1811a and 1811b are activated.

This configuration can input substantially the same energy to the heating elements that are driven simultaneously even if there is a common wiring portion for a plurality of heating elements. Therefore, it is possible to suppress variation in energy input to the heating elements that are driven simultaneously.

< example 5>

In embodiment 1, by controlling the driving in a time-division manner using the SW provided to the individual wiring connected to the heating element, the variation in the energy input to the heating element is suppressed. If the common wiring area is shrunk to achieve higher density, variation in energy input to the heating element may occur even in the case where driving controlled in a time-division manner using SW is performed. This is because the heating elements farther from the electrode plates 1201 and 1202 and the heating elements closer to the electrode plates 1201 and 1202 have different wiring resistances in the common wiring region, as described in embodiment 1.

Fig. 19A to 19C are diagrams describing an embodiment of stably generating UFBs. In the present embodiment, additional control is performed in addition to switching the drive timing of the heating elements in a time-division manner. Fig. 19A is a diagram showing a layout. Similar to the embodiment described with reference to fig. 14A, SW 1921 to 1924 are arranged in the individual wiring regions in the present embodiment. In the present embodiment, the supply voltage of the heating element is changed in accordance with the driving of the SW 1921 to 1924. Fig. 19B shows the circuit of fig. 19A, and fig. 19C is a graph showing the driving timing of SW and the value of the supply voltage according to the driving timing.

In the present embodiment, the heating elements are driven in a time-division manner by using the SW 1921 to 1924, and the voltage is changed in a time-division manner, thereby suppressing a change in energy input to the heating elements in each timing in a time-division manner.

As shown in fig. 19C, the supply voltage in the timing at which the SW 1921 drives the heating element 1911 having the smallest wiring resistance is lower than the supply voltage in the timing for driving the other heating elements 1912 to 1914. In addition, as shown in fig. 19C, the configuration is such that the supply voltage in the timing for driving the other heating elements 1912 to 1914 increases as the wiring resistance increases. Although an embodiment in which the supply voltage is changed in a time-division manner is shown in fig. 19C, the pulse width of the control signal for driving the SW may be changed instead of the supply voltage to suppress the energy variation. Specifically, the time period for driving each heating element can be changed by changing the pulse width of the control signal for driving the corresponding SW. In addition, the control of the supply voltage and the pulse width control in a time-division manner may be combined with each other.

This embodiment can suppress variation in energy input to the heating element even in the case where, for example, the wiring widths of the common wiring regions are the same.

< example 6>

In the above embodiment, the description is made based on the following assumptions: the heating elements 10 mounted in the element substrate 12 are manufactured in a photolithography step of a semiconductor, and have the same shape and the same resistance. In addition, in the configuration described with reference to fig. 12B in embodiment 1, for example, it is described that since the current flowing through the heating element 1064 is smaller than the current flowing through the heating element 1061, the change in the energy input to the heating element occurs. In the present embodiment, the heating element 10 is made in different shapes according to the positional relationship of the heating element arrangement.

Fig. 20A to 20C are diagrams describing an embodiment for stably generating UFBs. Fig. 20A shows whether UFB can be generated in the case where the heating element is made in different shapes to have different resistance values from each other, based on the heating element capable of generating film boiling 100,000 times as shown in fig. 16A. In the case where the bubbling threshold energy per predetermined unit area of the heating element is set to "1" and the shape and the resistance value of the heating element are changed, film boiling may be generated 100,000 times at a resistance value that achieves an input energy of 1.1 times the bubbling threshold energy to 3 times the bubbling threshold energy. That is, as long as the change range falls within the above range, UFB can be stably produced even in the case where the shape and resistance value of the heating element are changed. In this embodiment, a stable UFB is created by changing the shape of the heating element in accordance with the input energy.

Fig. 20B is a diagram showing a layout example of the present embodiment. Fig. 20C is a diagram illustrating the circuit of fig. 20B. Since energy flowing through heating element 2001 closer to electrode plates 1201 and 1202 has less wiring resistance loss, energy is larger than energy flowing through heating element 2004 farther from electrode plates 1201 and 1202. For this purpose, the shape of the heating element is determined such that the energy per unit area is equal. Specifically, the resistance pattern length of the heating element 2001 (the direction in which the resistance increases as the length becomes longer) is made longer than the resistance pattern length of the heating element 2004. That is, the length of the heating element 2001 in the current flow direction is made longer than the length of the heating element 2004 in the current flow direction. More specifically, the closer the heating element is to electrode plates 1201 and 1202, the longer the resistance pattern length of the heating element, from heating element 2004, which is away from electrode plates 1201 and 1202.

In the case where the heating element 10 is made in a different shape, the film boiling bubbles 13 may be formed in a different shape. That is, using heating elements 10 having the same shape is more advantageous for generating uniform film boiling bubbles 13. However, generating UFBs as described above requires at least film boiling bubbles 13 generated in the heating element, and does not necessarily require the formation of uniform film boiling bubbles 13. The present embodiment focuses on suppressing variation in energy input to the heating element 10 and stably produces UFB by changing the shape of the heating element 10 according to the input energy.

< example 7>

In this embodiment, the resistance value of the heating element is monitored, and the supply voltage or the applied pulse width of the heating element is adjusted in accordance with the monitored resistance value of the heating element.

In embodiments 1 to 5, description is made on the assumption that the heating elements have the same shape and the same resistance, and in embodiment 6, an embodiment in which the shape of the heating element is changed is described. In order to produce UFBs at high speed in a short time, it is necessary to enlarge the element substrate or arrange the heating element on the entire wafer as shown in fig. 17G. In this case, for example, in-plane distribution or in-plane variation of the film thickness patterned by the heating element may result in variation of the initial design size and resistance value of the heating element. This can change the energy input to the heating element and make stable UFB generation difficult.

Figures 21A-21D are diagrams that describe embodiments for stable generation of UFBs. Fig. 21A is a diagram showing a layout example. In this embodiment, a power source 2101 for a heating element and a resistance measuring instrument 2102 are provided. The resistance measuring instrument 2102 monitors the resistance value of the heating element. The energy input to the heating element is then adjusted in accordance with the monitored resistance value. This allows the use of a relatively large heating element substrate (e.g., the entire wafer) to suppress variations in energy during UFB generation. Fig. 21B is an example of adjusting the applied pulse width according to the monitored resistance value. FIG. 21C is an example of adjusting the supply voltage to the heating element based on the monitored resistance value. As shown in fig. 21B and 21C, the input energy may be adjusted in a time-division manner, or may be adjusted by a block unit in the case where the heating element is divided into a plurality of blocks.

< modification >

Fig. 21D is a diagram showing a modification. In the embodiment shown in the configuration of fig. 21A, the control is carried out in a time-division manner, and one heating element is driven at each timing in a time-division manner. Fig. 21D is an example in which a plurality of heating elements are driven at each timing in a time-division manner during control in a time-division manner. As shown in fig. 21D, in the case where the number of heating elements to be driven at the same time is set to be the same, the adjustment of the voltage or the pulse width can be controlled in a time-division manner.

< example 8>

In the above embodiment, the following embodiments are described: the blocks corresponding to the SW each include the same number of plural heating elements, which are simultaneously driven by the corresponding SW. In the present embodiment, the number of heating elements simultaneously driven by the corresponding SW varies depending on the block.

Fig. 22A to 22D are diagrams describing an embodiment for stably generating UFBs. Fig. 22A is a diagram describing the layout of the present embodiment. One heating element 2211 is arranged in the block corresponding to SW 2221. Two heating elements 2212a and 2212b are arranged in a block corresponding to SW 2222. Two heating elements 2213a and 2213b are arranged in a block corresponding to SW 2223. Three heating elements 2214a, 2214b and 2214c are arranged in a block corresponding to SW 2224. Fig. 22B shows an example of adjusting the supply voltage according to the number of heating elements driven simultaneously. Even in this embodiment, variation in the energy input to the heating element can be suppressed.

< example 9>

In the above embodiments, the embodiments in which a plurality of heating elements connected from an electrode plate are electrically connected in parallel are described. In the present embodiment, an embodiment in which a plurality of heating elements connected from an electrode plate are electrically connected in series on the same wiring is described.

Fig. 22C is a diagram describing the layout of the present embodiment. As shown in fig. 22C, the current can be made constant by connecting the heating elements 2231 in series. In addition, UFBs can be generated at high speed by driving multiple heating elements.

< modification >

Fig. 22D is a diagram showing a modification. In the example shown in fig. 22D, the resistance pattern width of the heating element is made longer than the resistance pattern length in the case where the heating elements are connected in series. In the series connection, the supply voltage for driving the heating element is higher due to the series connection. The configuration shown in fig. 22D can prevent the supply voltage of the heating element from being high while maintaining the area of the heating element if high voltage is not ideal as a driving power source of the heating element. An embodiment similar to this may be employed in which a plurality of heating elements having a wide width are connected in series.

< example 10>

In the above embodiments, the embodiments in which the variation of the energy input to the heating element is suppressed by adjusting the layout or adjusting the driving timing are described. In the present embodiment, the embodiment described is provided with a mechanism for keeping the voltage constant across or in one end of the heating element.

Fig. 23A to 23D are diagrams describing an embodiment for stably generating UFBs. In the embodiment of fig. 23A, circuits 2301 and 2302 for making the voltage constant are arranged in both ends of the heating elements 1011 to 1018 to keep the energy input to the heating elements constant. By forcibly keeping the voltages in the connection portions of the heating elements 1011 to 1018 constant using the circuits 2301 and 2302 for making the voltages constant, variations in the energy input to the heating elements can be suppressed. Fig. 23B is a diagram showing a source follower as an example of a circuit for making a voltage constant. With the circuit for making the voltage constant, a difference between resistance losses of the wirings can be absorbed, so that a variation in energy input to the heating element can be suppressed.

Fig. 23C and 23D are diagrams illustrating a layout in which a circuit 2301 and a circuit 2303 for making a voltage on one side constant are arranged, respectively. Although the circuit for making the voltage constant is arranged on only one side, an effect of making the voltage applied to the heating element constant can be obtained. In addition, the circuit for making the voltage constant may be arranged before the branch to the individual wiring region as shown in fig. 23C, and the circuit for making the voltage constant may be arranged after the branch to the individual wiring region as shown in fig. 23D. Although the embodiment in which the circuit for making the voltage constant is arranged is described here, a configuration may also be applied in which a circuit for making the current constant, which makes the current flowing through the heating element constant, is arranged in both ends or one end of the heating element.

< modification >

Fig. 24A to 24D are diagrams showing modified examples for stably generating UFBs. Fig. 24A shows an upper surface layer with heating elements 2401 arranged, fig. 24B shows a second layer below the upper surface layer, fig. 24C shows a third layer below the second layer, and fig. 24D shows a back surface layer. Circuits 2301 and 2302 for making the voltage constant are arranged in connection portions in both ends of the heating element 2401. By providing the circuits 2301 and 2302 for making the voltage constant, it is possible to suppress variation in energy input to the plurality of heating elements and to densely arrange the heating elements. Also, this embodiment allows power to be applied from the back side through the through hole 2402.

< other examples >

In the above embodiments, the description was made assuming that UFB is generated under conditions of constant temperature and constant ambient pressure. I.e. variable temperature and ambient pressure are not taken into account. Since the UFB generation device generates UFBs by driving the heating element, the temperature of the UFB generation device 1 (specifically, the UFB generation unit provided with the heating element) changes. Since film boiling occurs at about 300 c under atmospheric pressure, the energy to be applied can be increased or decreased depending on the temperature of the UFB generation unit, which can stably generate UFBs.

In order to produce UFBs using the desired gas, it is desirable to produce film boiling after dissolving as much gas as possible into the UFB producing liquid. In this case, by generating UFB while setting the entire UFB generation apparatus 1 at a high pressure (e.g., three times to four times the average gas pressure), UFB can be stably generated from a desired gas more efficiently. In this case, since the temperature at which film boiling occurs also increases in the high pressure, the applied energy increases according to the film boiling threshold, so that the variation in energy can be suppressed as in the above-described embodiment.

According to the present disclosure, UFB-containing liquids can be efficiently produced.

While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.

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