3D printing device
阅读说明:本技术 3d打印装置 (3D printing device ) 是由 约翰内斯·博恩 克劳斯·法斯特 约内·德里岑 于 2020-02-26 设计创作,主要内容包括:本发明提供一种3D打印装置,包括:打印底座;可运动的打印头,所述打印头被设计为,在所述打印底座上由成型材料增材式制造构件;柔性的打印室盖,所述打印室盖从所述打印头出发跨越所述打印底座,从而形成在所述打印头与所述打印底座之间的封闭的打印室,其中所述打印头的打印喷嘴伸入所述打印室中,用于施加所述成型材料;以及支撑结构,所述支撑结构包括柔性的支撑杆,所述支撑杆从所述打印头延伸到所述打印底座,并且所述支撑杆将所述打印室盖固定在所述打印底座上方。(The present invention provides a 3D printing apparatus, comprising: a printing base; a movable printhead designed to additively manufacture a component from a molding material on the print base; a flexible print chamber cover spanning the print base from the print head to form an enclosed print chamber between the print head and the print base, wherein print nozzles of the print head extend into the print chamber for applying the modeling material; and a support structure comprising a flexible support rod extending from the print head to the print base and securing the print chamber lid over the print base.)
1. A3D printing apparatus (1) has
A printing base (2);
a movable printing head (3) designed to additively manufacture a component (4) from a molding material on the printing base (2);
a flexible printing chamber cover (5) which extends from the printing head (3) over the printing base (2) so as to form a closed printing chamber (6) between the printing head (3) and the printing base (2), wherein a printing nozzle (7) of the printing head (3) protrudes into the printing chamber (6) for applying the molding material; and
a support structure (8) comprising a flexible support rod (9) extending from the print head (3) to the print base (2) and fixing the print chamber cover (5) over the print base (2).
2. The 3D printing device (1) according to claim 1, wherein the print chamber cover (5) comprises at least a single layer of foil.
3. The 3D printing device (1) according to claim 2, wherein the print chamber cover (5) comprises a double-layered foil having a fillable gap (10).
4. The 3D printing device (1) according to one of claims 1 to 3, wherein the print chamber cover (5) is fastened at the print head (3) and/or at the print base (2) with a closure tape (11) that can be released repeatedly.
5. The 3D printing device (1) according to one of claims 1 to 4, wherein the print chamber lid (5) can be opened by means of a repeatedly releasable closure strip (11), wherein the closure strip (11) extends along the print chamber lid (5) from the print head (3) to the print base (2).
6. The 3D printing device (1) according to one of claims 1 to 5, wherein the print head (3) has a fastening ring (12) in which the support bar (9) is supported.
7. The 3D printing device (1) according to claim 6, wherein the print chamber cover (5) is fastened at the fastening ring (12).
8. The 3D printing device (1) according to one of claims 1 to 7, wherein the print chamber cover (5) has a controllable vent (13) by means of which the internal pressure of the print chamber (6) can be set relative to the ambient pressure of the 3D printing device (1).
9. The 3D printing device (1) according to one of claims 1 to 8, wherein the print head (3) is designed to be movable along at least one translation axis (14) and/or along at least one rotation axis (15).
10. The 3D printing device (1) according to one of claims 1 to 9, wherein the print head (3) is designed as an end effector of an industrial robot (16).
11. The 3D printing device (1) according to one of claims 1 to 10, wherein the printing base (2) forms a surface of an aircraft structure (17).
Technical Field
The present invention relates to a 3D printing apparatus.
Background
Generative or additive manufacturing processes, also commonly referred to as "3D printing processes", start with a digitized geometric model of an object, one or more starting materials are sequentially layered and cured. Thus, for example, in Fused Deposition Modeling (English: "Fused Deposition Modeling", FDM, or "Fused fibre Fabrication"), a component is constructed from a Modeling material (e.g., plastic or metal) in a laminar fashion, such that: the molding material is supplied in the form of a strip or a line, is liquefied by heating and is applied to the printing base by means of extrusion from a nozzle, whereby a solid, continuous component is obtained after cooling. 3D printing provides unusual design freedom and in particular allows objects to be manufactured at manageable (Luberschaubarem) costs, which may not be possible to manufacture with conventional methods or only at significant costs. For this reason, 3D printing methods are now widely used in industrial design, in the automotive industry, in the aeronautics and astronautics industry or in industrial product development in general, where resource-efficient process segments are used to produce individualized components on a small or large scale as required.
Most of today's extrusion-based 3D printing devices ("3D printers") have a cartesian or delta motion (deltakinematical) drive system with an open printing environment or closed printing room. In the case of 3D printers with closed printing/build chambers, materials with relatively high melting temperatures (>300 ℃) can be used as well as semi-crystalline materials that require special temperature conditions during the printing process. In this case, the printing environment may also be tailored to specific requirements, e.g., in terms of air humidity, pressure, composition, etc.
In scientific research and development and technical development, robot-assisted 3D printing schemes are recently pursued, in which industrial robots are used. In this case, it is common to work with an open printing environment, which makes regulation in terms of temperature, pressure, etc. extremely difficult. It is in principle still possible to enclose the entire machine structure formed by the robot and the 3D printer. However, this may imply significant costs to protect sensitive electronics of the robot and 3D printer at elevated temperatures of 200 ℃ or 300 ℃ or higher in order to ensure the functionality of the moving device.
Document US 2015/0217514 a1 describes A3D printing device with a sterile production environment. Here, a closed chamber is provided with accordion-folded sterile side walls which are large enough to receive the object to be produced. Two printing nozzles for material deposition pass through a pair of valves on the top side of the chamber to prevent air and particles from entering the chamber. The printing nozzle is here designed to move horizontally and in a vertical direction relative to the object, wherein the chamber expands in the vertical direction when the object is formed. Here, the chamber is confined (abgespan) on the side wall strip to prevent the chamber from touching the object to be manufactured.
On this background, the basic objects of the present invention are: a more flexible solution for 3D printing devices with closed printing chambers is found, in particular for robot-assisted applications.
Disclosure of Invention
According to the invention, this object is achieved by a 3D printing device having the features of
Accordingly, a 3D printing device is provided. The 3D printing device includes: a printing base; a movable printhead designed to additively manufacture a component from a molding material on the print base; a flexible print chamber cover spanning the print base from the print head to form a closed print chamber between the print head and the print base, wherein print nozzles of the print head extend into the print chamber for applying the modeling material; and a support structure comprising a flexible support rod extending from the print head to the print base and securing the print chamber lid over the print base.
The idea on which the invention is based is: a flexible, variable-size and shape printing volume is created, which at the same time is nevertheless enclosed between the movable printing head and the printing base, said printing volume "following" the movement of the printing head to some extent. To this end, a flexible structure formed by a print chamber cover, which is fixed by a support construction, extends from the print head to the print base. Here, the print chamber lid serves to define a closed print chamber, i.e. the print chamber lid covers the print base in the sense of a cover. The support structure supports this print chamber lid on the other side, similar to the tent cloth supported by the tent poles, and is responsible for fixing and stabilizing the print chamber lid above the print base. In particular, contact of the print chamber cover with the print base and the printed product or extrusion situated thereon can be avoided. For this purpose, the support structure has a support rod which, due to its flexibility, can follow the movement of the print head to some extent. When the print head is moved, for example, translated and/or rotated, the print chamber cover is brought along with the support structure at the print head, and the print chamber is thus deformed. Here, due to the flexibility of the cover, it is ensured at all times that the printing chamber remains closed. The printing chamber is thus adjustable, i.e. the printing chamber may be heated, filled with gas, evacuated, the humidity value within the printing chamber may be changed, etc., for example. Thus, in particular the printing volume can be sealed to avoid contamination. On the other hand, sensitive components of the 3D printing apparatus, such as electronics of the print head and/or robotic structures, may remain in an unconditioned environment outside the printing chamber, so that it is not necessary to protect these components against conditions inside the printing chamber (e.g., elevated temperatures). Only the regions of the print head that are directly required for depositing the molding material can project into the printing chamber, i.e. in particular one or more printing nozzles. The one or more printing nozzles may also be designed to apply not only modeling material but also support material, which may be used to support the deposited modeling material or printed member.
3D printing methods are particularly advantageous because they allow the manufacture of three-dimensional parts in the way of the original molding without the need for special manufacturing molds adapted to the external shape of the part. This makes it possible to produce components and parts in an efficient, material-saving and time-saving manner. Such 3D printing methods are particularly advantageous in the field of aviation and aerospace, since very many different components adapted to the particular purpose of use are used, which components can be produced in such 3D printing methods at low cost, low production setup time and low complexity in the production equipment necessary for the production.
3D printing methods in the sense of the present application include all generative or additive manufacturing methods, in which objects of a predetermined shape are manufactured from material without shape (such as liquids and powders or semi-finished products of neutral shape, such as ribbon-shaped or wire-shaped material) by means of chemical and/or physical processes in a specific generative manufacturing system on the basis of a geometric shape model. A 3D printing method in the sense of the present application uses an additive process, wherein the starting material is structured into a predetermined shape in a layer-like manner in sequence. 3D printing methods in the sense of the present invention include inter alia Fused Deposition Modeling (FDM), Selective Laser Sintering (SLS), Selective Laser Melting (SLM) and similar methods. The invention is particularly relevant for additive manufacturing of composite materials with high print rates and (fibre) reinforcement.
Advantageous embodiments and developments emerge from the further dependent claims and from the description with reference to the figures.
According to a refinement, the print chamber cover may comprise at least one foil. The print chamber cover can thus be designed particularly simply with a weight and cost saving. When using a foil, the print chamber lid and thus the overall system can be scaled particularly simply to any size. The only limitation is the maximum possible foil size. However, the individual foils may be bonded and/or welded into larger segments. For example, the foil may be made of plastic, such as polyimide or silicone. However, the foil can likewise have two or more layers, for example designed as a composite foil. Instead of or in addition to plastic, other materials, such as metal, may be provided. The foil material may be selected according to what conditions are set in the printing chamber. For example, materials that are particularly heat resistant and/or tear resistant may be used.
According to a refinement, the print chamber cover may comprise a double layer of foil. The foil of the double layer may have a fillable gap. Such a double foil can for example serve as an insulating layer, wherein the gap can be filled with an insulating medium and/or be gas-filled.
According to one refinement, the print chamber cover is fastened to the print head and/or to the print base by a closure strip which can be released repeatedly. As closure strips, solutions known to the person skilled in the art in general and suitable for the purpose of the application can be used, such as hook-and-loop strips, magnetic strips, zippers, etc. The print chamber cover can thus be quickly and simply released from the print head and/or print base.
According to a further development, the print chamber cover can be opened by means of a closure strip which can be released repeatedly. Here, the closure strip may extend from the print head to the print base along the print chamber lid. Thus, by creating an opening with the closure strip, the print chamber can be quickly accessed.
According to one refinement, the print head can have a fastening ring in which the support rod is supported. For example, a circumferential hole can be provided in the fastening ring, into which hole the support rod can be simply inserted. Furthermore, corresponding holes may also be provided in the printing base. Alternatively, however, the support bar may also be fastened or supported in other ways at the print head and/or at the print base.
According to a refinement, the print chamber cover can be fastened to the fastening ring. For example, the print chamber cover may be adhered to the fastening ring by tape. Alternatively or additionally, a closure strip that is repeatedly releasable may be used for fastening. In principle, in a further embodiment it is likewise provided that the print chamber cover is fastened to the print head in another way, for example without providing a special fastening ring.
According to a refinement, the printing chamber cover may have a controllable vent, by means of which the internal pressure of the printing chamber can be set relative to the ambient pressure of the 3D printing device. For example, one or more valves can be provided on the print-chamber lid in order to introduce air and/or gas into the print-chamber lid and to discharge it again. In this way, a (slight) overpressure relative to the environment of the 3D printing device may be generated, for example, within the printing chamber. This allows adjustment of the volume, shape and stability of the print chamber lid.
According to a refinement, the print head can be designed to be movable along at least one translation axis and/or along at least one rotation axis. For example, the print head can be moved along a common translation axis, i.e. in three mutually perpendicular spatial directions. Alternatively or additionally, however, the print head may also be designed to be rotatable about one or more rotational directions in order to achieve as high a flexibility as possible in depositing the modeling material.
According to one refinement, the printing head can be designed as an end effector of an industrial robot. The industrial robot may be arranged primarily outside the printing chamber, in particular outside the printing chamber and may project into the printing chamber only in sections of the printing head, for example with the printing nozzles of the printing head. Thus, sensitive parts of the industrial robot may remain outside the adjustable printing chamber and do not have to be protected against the conditions prevailing in the printing chamber (e.g. high temperatures).
According to a refinement, the printing base can form a surface of the aircraft structure. For example, printing may be done directly on the surface of a wing, fuselage, or other structure of an aircraft, particularly a passenger aircraft, in such a way that this solution is particularly efficient. In particular, due to the invention, it is not necessary to surround the entire component, but only to close the additive manufacturing area, where it is to be made, with the print chamber lid. Therefore, the surface or the rest of the carrier does not have to be subjected to special conditions of the printing chamber, such as elevated temperatures. Naturally, the printing base can also form the surface of any other component, such as a component of a land or water vehicle.
The above configurations and modifications can be combined with one another as desired, where appropriate. Other possible configurations, modifications and implementations of the invention also include combinations of features of the invention not explicitly mentioned previously or subsequently described with reference to the embodiments. The person skilled in the art can also add individual aspects as further or supplementary content to the respective basic form of the invention.
Drawings
The invention is explained in detail below with the aid of embodiments which are shown in the schematic drawings. In the drawings:
fig. 1 shows a schematic perspective cross-sectional view of a 3D printing device according to an embodiment of the invention;
fig. 2 shows a schematic perspective cross-sectional view of a 3D printing apparatus according to another embodiment of the invention;
figures 3 and 4 show schematic perspective detail views of the 3D printing apparatus of figure 1;
fig. 5 shows a schematic perspective cross-sectional view with enlarged individual details of the 3D printing device in fig. 1;
fig. 6 and 7 show schematic perspective detail views of a 3D printing apparatus according to another embodiment of the invention;
fig. 8 shows a schematic perspective cross-sectional view with enlarged individual details of the 3D printing device in fig. 6 and 7;
fig. 9 shows a schematic perspective cross-sectional view of a 3D printing device according to another embodiment of the present invention.
List of reference numerals
1-3D printing device; 2-printing the base; 3-a print head; 4-a member; 5-a print chamber lid; 6-a printing chamber; 7-a print nozzle; 8-a support structure; 9-a support bar; 10-clearance; 11-a sealing tape; 12-a fastening ring; 13-a vent; 14-translation axis; 15-axis of rotation; 16-an industrial robot; 17-an aircraft structure; 18-adhesive tape; 19-a valve; 20-hole; 21-a connector; 22-a robot control device; 23-a print head control device; 24-a molding material supplier; 25-an evacuation device; 26-a heating device; 27-printing plate; 28-Hot air Source.
The accompanying drawings are included to provide a further understanding of embodiments of the invention. Which illustrate embodiments and serve, in connection with the description, to explain the principles and concepts of the invention. Other embodiments and many of the above advantages can be derived from a review of the figures. The elements of the drawings are not necessarily to scale relative to each other.
In the drawings, identical elements, features and components that are identical, function identically and function in the same manner are provided with the same reference numerals, respectively, unless otherwise specified.
Detailed Description
Fig. 1 shows a schematic perspective cross-sectional view of a
The
The
In the embodiment shown, the
The
In the exemplary configuration according to fig. 1 and 3 to 5, the
Due to the flexible configuration of the
To avoid contact of the
Due to the flexible configuration of the
The
As a result, a
Fig. 6 to 8 show different views of a
However, the difference is that the
In addition, two
Fig. 9 shows a schematic perspective cross-sectional view of a
The
Furthermore, the
The robot control device 22 and the print head control device 23 coordinate the movement of the
The
In the foregoing detailed description, various features that improve the stringency of the figures are summarized in one or more examples. It should be clear here, however, that the above description is illustrative only and not in any way limiting. The description is intended to cover all alternatives, modifications, and equivalents of the various features and embodiments. Many other examples will be immediately and directly obvious to the person skilled in the art, based on his expert knowledge, in view of the above description.
The embodiments were chosen and described in order to best explain the principles of the invention and its practical application. Thus, the invention and its various embodiments can be best modified and used by those skilled in the art with reference to the intended use. In the claims and in the description, the terms "comprising" and "having" are used as conceptualizations of neutral language (neutrals) corresponding to the term "comprising". Furthermore, the use of the terms "a" and "an" should in principle not exclude a plurality of the described features and components.
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