Intelligent efficient full-automatic production line for corrugated boards

文档序号:1208945 发布日期:2020-09-04 浏览:19次 中文

阅读说明:本技术 瓦楞纸板智能高效全自动生产线 (Intelligent efficient full-automatic production line for corrugated boards ) 是由 朱少虎 汤利华 于 2020-06-09 设计创作,主要内容包括:本发明公开了瓦楞纸板智能高效全自动生产线,包括全伺服接纸机,全伺服接纸机的后方连接有无轴电动原纸架,无轴电动原纸架远离全伺服接纸机的一侧连接有卡匡式单面瓦楞机,卡匡式单面瓦楞机远离无轴电动原纸架的一侧下方设立有热缸,热缸的一侧设立有多重预热轮,多重预热轮远离热缸的一侧设立有糊附机,糊附机远离多重预热轮的一侧设立有双面机,双面机上连接有多个热板,双面机远离糊附机的一端连接有驱动器,无轴电动原纸架通过定制的夹头,进一步强化了卡紧纸卷的功能,采用了较为优良的刹车器,张力平衡,放卷稳定,点到即止,从而实现精准接纸,纸卷的摆放位置迅速准确,纸卷和纸卷芯不会被破坏。(The invention discloses an intelligent high-efficiency full-automatic production line of corrugated boards, which comprises a full-servo paper receiving machine, wherein a shaftless electric stock paper frame is connected at the rear part of the full-servo paper receiving machine, a card-basket type single-sided corrugating machine is connected at one side of the shaftless electric stock paper frame, a hot cylinder is arranged below one side of the card-basket type single-sided corrugating machine away from the shaftless electric stock paper frame, a plurality of preheating wheels are arranged at one side of the hot cylinder, a pasting machine is arranged at one side of the preheating wheels away from the hot cylinder, a double-sided machine is arranged at one side of the pasting machine away from the preheating wheels, a plurality of hot plates are connected onto the double-sided machine, one end of the double-sided machine away from the pasting machine is connected with a driver, the shaftless electric stock paper frame further strengthens the function of clamping paper rolls through a customized chuck, a relatively excellent brake is adopted, the tension is balanced, the unreeling is stable and is instantly stopped when being clicked, thereby realizing, the paper roll and paper winding core are not damaged.)

1. The intelligent efficient full-automatic production line for the corrugated boards is characterized by comprising a full-servo paper receiving machine (1), a shaftless electric raw paper rack (2) is connected to the rear of the full-servo paper receiving machine (1), a card-basket type single-face corrugating machine (3) is connected to one side, away from the full-servo paper receiving machine (1), of the shaftless electric raw paper rack (2), a hot cylinder (4) is arranged below one side, away from the shaftless electric raw paper rack (2), of the card-basket type single-face corrugating machine (3), a multiple preheating wheel (5) is arranged on one side of the hot cylinder (4), a pasting machine (6) is arranged on one side, away from the hot cylinder (4), of the pasting machine (6), a double-face machine (7) is arranged, a plurality of hot plates (8) are connected to the double-face machine (7), and a driver (9) is connected to one end, away from the pasting machine (6), of the double-face machine (7), one side of driver (9) is established and is cut ear and cut off all-in-one (10), it has slitter (11) to cut ear and cut off all-in-one (10) one side of keeping away from driver (9) and establish, one side of slitter (11) is established and is had crosscut machine (12), one side that crosscut machine (12) kept away from slitting machine (11) is connected with waste discharge machine (13), one side that transverse cut machine (12) were kept away from in waste discharge machine (13) is connected with full servo dislocation pile-up machine (14).

2. The intelligent efficient full-automatic production line for corrugated boards as claimed in claim 1, wherein three full-servo paper splicers (1), shaftless electric stock paper frames (2), basket type single-sided corrugating machines (3) and hot cylinders (4) are arranged, each full-servo paper splicer (1), shaftless electric stock paper frame (2), basket type single-sided corrugating machine (3) and hot cylinder (4) form a group, the arrangement and connection sequence of each group of full-servo paper splicers (1), shaftless electric stock paper frames (2), basket type single-sided corrugating machines (3) and hot cylinders (4) is the same, and the multiple preheating wheels (5) are connected with one side of the last group of basket type single-sided corrugating machines (3).

3. An intelligent, efficient and fully automatic production line for corrugated cardboard as claimed in claim 1, characterised in that there are two slitting machines (11) in total, the cross cutting machine (12) being connected to the back of the last slitting machine (11).

4. An intelligent efficient full-automatic production line for corrugated boards according to claim 1, wherein two pairs of chucks are arranged on the shaftless electric base paper rack (2), a servo motor is connected in the full-servo paper receiving machine (1), and a spiral transverse cutter is movably connected on the transverse cutter (12).

Technical Field

The invention relates to a corrugated paper production line, in particular to an intelligent efficient full-automatic production line for corrugated boards, and belongs to the technical field of related structures of corrugated paper production lines.

Background

Corrugated cardboard is a relatively common cardboard, has excellent hardness and protective performance, has a very wide application field, is the most common container in many distribution and logistics industries, and can be produced by manufacturers of corrugated cardboard by adopting relatively advanced equipment due to a large amount of market demands.

The production efficiency of the existing corrugated paper production line is low, and some components on the production line have inevitable problems, such as the efficiency of a transverse cutting machine and the cutting accuracy, which directly reduce the efficiency of the production line and even directly stop the production line.

Disclosure of Invention

The invention aims to provide an intelligent efficient full-automatic production line of corrugated boards, which can effectively solve the technical problems that the production efficiency of the existing production line of corrugated boards is still lower, some components on the production line still have some inevitable problems, such as the efficiency of a transverse cutting machine and the cutting accuracy, the efficiency of the production line can be directly reduced, and even the production line can be directly stopped.

In order to achieve the purpose, the invention provides the following technical scheme: an intelligent efficient full-automatic production line of corrugated boards comprises a full-servo paper receiving machine, wherein a shaftless electric raw paper frame is connected to the rear part of the full-servo paper receiving machine, a basket-type single-face corrugating machine is connected to one side, away from the full-servo paper receiving machine, of the shaftless electric raw paper frame, a hot cylinder is arranged below one side, away from the shaftless electric raw paper frame, of the basket-type single-face corrugating machine, multiple preheating wheels are arranged on one side of the hot cylinder, a pasting machine is arranged on one side, away from the hot cylinder, of the multiple preheating wheels, a double-face machine is arranged on one side, away from the multiple preheating wheels, of the pasting machine is connected with a plurality of hot plates, a driver is connected to one end, away from the pasting machine, of the double-face machine, a cutting and cutting machine is arranged on one side of the driver, a cutting lug cutting and cutting machine is arranged on one side, away from, one side of the transverse cutting machine, which is far away from the longitudinal cutting machine, is connected with a waste discharge machine, and one side of the waste discharge machine, which is far away from the transverse cutting machine, is connected with a full-servo dislocation stacking machine.

As a preferred technical solution of the present invention, three full servo paper splicers, shaftless electric stock paper racks, basket-type single-sided corrugating machines and three hot cylinders are provided, each of the full servo paper splicers, the shaftless electric stock paper racks, the basket-type single-sided corrugating machines and the hot cylinders are in one group, the arrangement and connection sequence of each group of the full servo paper splicers, the shaftless electric stock paper racks, the basket-type single-sided corrugating machines and the hot cylinders is the same, and the multiple preheating wheels are connected to one side of the last group of basket-type single-sided corrugating machines.

In a preferred embodiment of the present invention, two slitting machines are provided, and the transverse cutting machine is connected to the back of the last slitting machine.

As a preferred technical scheme of the invention, two pairs of chucks are arranged on the shaftless electric base paper frame, a servo motor is connected in the full-servo paper connecting machine, and a spiral transverse cutter is movably connected on the transverse cutter.

Compared with the prior art, the invention has the beneficial effects that:

1. the shaftless electric base paper frame further strengthens the function of clamping the paper roll through the customized chuck, adopts a relatively excellent brake, has balanced tension, stable unreeling and is stopped immediately after being clicked, thereby realizing accurate paper receiving, the placing position of the paper roll is rapid and accurate, the paper roll and the paper roll core can not be damaged, the paper roll is clamped to apply tension to the paper to meet the requirement of vehicle speed, the paper web tension is effectively controlled, and the function of rapidly loosening the paper roll or the paper roll core is realized;

2. the full-servo paper receiving machine uses a servo motor, is accurately controlled, enables tension to be balanced, is stable in winding and unwinding, and is stopped immediately after the winding and unwinding, so that accurate paper receiving is realized, and the full-servo paper receiving machine is connected with a production management system to realize automatic paper receiving and winding;

3. the crosscut machine automatically acquires the actual speed of a motor vehicle and the length of a paperboard sent by a production pipe system sent by a far-end and near-end meter measuring wheel, and the actual speed and the length of the paperboard are sent by a double-drive servo power, and the original spiral crosscut cutter at the inlet of the original package is utilized to efficiently and accurately cut the paperboard, and the precision error is controlled within +/-1 mm.

Drawings

FIG. 1 is an exploded perspective view of the present invention;

FIG. 2 is a schematic perspective view of the splicer of the present invention;

FIG. 3 is a perspective view of the hot cylinder of the present invention;

fig. 4 is a schematic perspective view of the transverse cutting machine of the present invention.

In the figure: 1. a full-servo paper receiving machine; 2. a shaftless electric base paper frame; 3. a card basket type single-sided corrugating machine; 4. heating the cylinder; 5. multiple preheating wheels; 6. pasting machine; 7. a double-sided machine; 8. a hot plate; 9. a driver; 10. an ear cutting and cutting integrated machine; 11. a slitting machine; 12. a transverse cutting machine; 13. a waste discharge machine; 14. full servo dislocation pile machine.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, an intelligent, efficient and fully-automatic production line for corrugated boards comprises a full-servo paper receiving machine 1, a shaftless electric raw paper frame 2 is connected to the rear of the full-servo paper receiving machine 1, a card-basket type single-sided corrugating machine 3 is connected to one side of the shaftless electric raw paper frame 2 away from the full-servo paper receiving machine 1, a hot cylinder 4 is arranged below one side of the card-basket type single-sided corrugating machine 3 away from the shaftless electric raw paper frame 2, a multiple preheating wheel 5 is arranged on one side of the hot cylinder 4, a pasting machine 6 is arranged on one side of the multiple preheating wheel 5, a double-face machine 7 is arranged on one side of the pasting machine 6 away from the multiple preheating wheel 5, a plurality of hot plates 8 are connected to the double-face machine 7, a driver 9 is connected to one end of the double-face machine 7 away from the pasting machine 6, an ear cutting all-in-one side of the driver 9 is provided with an ear cutting, a transverse cutting machine 12 is arranged on one side of the longitudinal cutting machine 11, a waste discharge machine 13 is connected to one side, away from the longitudinal cutting machine 11, of the transverse cutting machine 12, and a full-servo dislocation stacking machine 14 is connected to one side, away from the transverse cutting machine 12, of the waste discharge machine 13.

Two pairs of chucks are arranged on the shaftless electric raw paper frame 2, a servo motor is connected in the full-servo paper receiving machine 1, three spiral transverse cutters are movably connected on the transverse cutter 12, two longitudinal cutters 11 are arranged, the transverse cutter 12 is connected with the back of the last longitudinal cutter 11, three full-servo paper receiving machines 1, three shaftless electric raw paper frames 2, three card basket type single-sided corrugating machines 3 and three hot cylinders 4 are arranged, each full-servo paper receiving machine 1, one shaftless electric raw paper frame 2, one card basket type single-sided corrugating machine 3 and one hot cylinder 4 form a group, the arrangement and connection sequence of each group of full-servo paper receiving machines 1, the shaftless electric raw paper frames 2, the card basket type single-sided corrugating machines 3 and the hot cylinders 4 is the same, and the multiple preheating wheels 5 are connected with one side of the last group of the card basket type single-sided corrugating machines 3.

Specifically, raw paper for production is placed in a full-servo paper receiving machine 1, the opened paper is wound or unwound through the full-servo paper receiving machine 1, the paper is conveyed to a shaftless electric raw paper frame 2 positioned behind the full-servo paper receiving machine 1, a paper roll can be clamped and conveyed into a card-basket type single-sided corrugating machine 3 connected behind the shaftless electric raw paper frame 2 through an upper clamping head of the shaftless electric raw paper frame 2, the card-basket type single-sided corrugating machine 3 can perform corrugating on the paper according to the type of the paper and a preset operation mode, the card-basket type single-sided corrugating machine has the capacity of various corrugating, can be rapidly replaced according to actual needs, does not need to be stopped for replacement in the prior art, improves the production efficiency, after the corrugating is completed, the paper enters a plurality of preheating wheels 5 arranged behind the card-basket type single-sided corrugating machine 3, and can enable a pasting machine 6 to perform gluing on the paper more conveniently and efficiently through the preheating of the plurality of the preheating wheels 5, after the rubber coating is completed, the corrugated paper can enter the double-sided machine 7, the corrugated paper can be further processed through the hot plate 8 on the double-sided machine 7, the corrugated paper is enabled to have extremely durable, homogeneous and low-friction-coefficient contact surfaces, the service life is longer, the double-sided machine 7 is driven through the driver 9, the corrugated paper can be conveyed into the ear cutting and cutting integrated machine 10, the corrugated paper can be cut through the ear cutting and cutting integrated machine 10, then the corrugated paper enters the slitting machine 11, the slitting machine 11 cuts the corrugated paper longitudinally, then the transverse cutting is carried out after the corrugated paper enters the transverse cutting machine 12, before the corrugated paper enters the full-servo dislocation stacking machine 14 after the cutting is completed, waste materials generated by cutting are discharged through the waste discharge machine 13, and finally the corrugated paper enters the full-servo dislocation stacking machine 14 to be stacked and stored.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

Furthermore, the terms "first", "second", "third", "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby the features defined as "first", "second", "third", "fourth" may explicitly or implicitly include at least one such feature.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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