阅读说明：本技术 一种铝线丝加工系统及方法 (Aluminum wire processing system and method ) 是由 蔡锐军 于 2020-06-06 设计创作，主要内容包括：本发明涉及线丝加工领域,更具体的说是一种铝线丝加工系统及方法。一种铝线丝加工系统加工铝线丝的方法包括以下步骤：S1、将多根铝线丝的左端固定在位于左端的下夹杆和上夹杆之间,将多根铝线丝的右端固定在位于右端的下夹杆和上夹杆之间,然后下夹杆向上夹杆靠近将铝线丝的一端夹紧；S2、使两个圆环均以自身的轴线为轴转动,并且使两个圆环的转动方向相反,将多根铝线丝拧成一股；S3、在拧成一股的铝线丝的中部套接金属条,两个弧形压片同时靠近将金属条压紧在拧成一股的铝线丝上；S4、电动推杆I带动前后移杆和圆柱头向前移动,将金属条的上部凸出部分向前压倒,避免金属条散开。(The invention relates to the field of wire processing, in particular to an aluminum wire processing system and method. A method of processing an aluminum wire by an aluminum wire processing system includes the steps of: s1, fixing the left ends of the aluminum wires between a lower clamping rod and an upper clamping rod which are positioned at the left ends, fixing the right ends of the aluminum wires between the lower clamping rod and the upper clamping rod which are positioned at the right ends, and then clamping one ends of the aluminum wires by the lower clamping rod approaching the upper clamping rod; s2, enabling the two circular rings to rotate by taking the axes of the two circular rings as axes, enabling the rotation directions of the two circular rings to be opposite, and twisting a plurality of aluminum wires into one strand; s3, sleeving a metal strip in the middle of the twisted aluminum wire strand, and simultaneously enabling the two arc-shaped pressing sheets to approach to tightly press the metal strip on the twisted aluminum wire strand; s4, the electric push rod I drives the forward and backward moving rod and the cylindrical head to move forward, and the upper protruding part of the metal strip is pressed down forward, so that the metal strip is prevented from being scattered.)

1. The utility model provides an aluminum wire system of processing, includes ring (3), L shape connecting piece (303), lower clamping bar (304), goes up clamping bar (305) and stand (306), its characterized in that: the utility model discloses a clamp device, including ring (3), the equal fixedly connected with L of inboard of two ring (3) shape connecting piece (303), clamping bar (304) under equal fixedly connected with on two L shape connecting piece (303), the equal fixedly connected with stand (306) of upside of clamping bar (304) down, sliding connection is on two stand (306) respectively on clamping bar (305) on two, clamping bar (305) are located the upside of two lower clamping bar (304) respectively on two, be provided with a plurality of semicircular grooves on clamping bar (304) and the last clamping bar (305) relatively down.

2. The aluminum wire processing system of claim 1, wherein: the aluminum wire processing system further comprises a top block (307) and a pressing screw (308), the upper ends of the two stand columns (306) are fixedly connected with the top block (307), the two top blocks (307) are connected with the pressing screw (308) through threads, and the lower ends of the two pressing screws (308) are respectively pressed on the upper sides of the two upper clamping rods (305).

3. The aluminum wire processing system of claim 2, wherein: the aluminum wire processing system further comprises a vertical plate (1), transverse rail rods (106), a sleeve ring (2), fastening screws (201) and support arms (202), the transverse rail rods (106) are fixedly connected to the left side and the right side of the upper portion of the vertical plate (1), the support arms (202) are slidably connected to the two transverse rail rods (106), the fastening screws (201) are connected to the two support arms (202) through threads, the two fastening screws (201) are respectively supported on the two transverse rail rods (106), the sleeve ring (2) is fixedly connected to the front ends of the two support arms (202), and the two sleeve rings (2) are respectively rotatably connected to the two sleeve rings (2).

4. An aluminum wire processing system according to claim 3, wherein: the aluminum wire processing system further comprises a gear (203), a motor I (204), gear rings (301) and limiting pieces (302), the two limiting pieces (302) are fixedly connected to the front portions of the two circular rings (3), the two limiting pieces (302) on the same circular ring (3) are respectively located on the left side and the right side of the corresponding lantern ring (2), the gear rings (301) are fixedly connected to the outer sides of the two circular rings (3), the motor I (204) is fixedly connected to the lower portions of the two lantern rings (2), the gear (203) is fixedly connected to the output shaft of the two motor I (204), and the two gear (203) is in meshing transmission with the two gear rings (301) respectively.

5. The aluminum wire processing system of claim 4, wherein: the aluminum wire processing system further comprises a bottom plate (4), a fixed shaft (401), rotating frame rods (402), arc-shaped pressing sheets (403), an electric push rod II (406), a lifting sleeve (407), a middle rod (408) and equal length rods (409), the lower part of the vertical plate (1) is fixedly connected to the rear end of the bottom plate (4), the front and the rear parts of the rotating frame rods (402) are respectively provided with one, the lower parts of the two rotating frame rods (402) are hinged to the bottom plate (4), the upper ends of the two rotating frame rods (402) are respectively and fixedly connected with the arc-shaped pressing sheets (403), the left sides of the two rotating frame rods (402) are respectively and fixedly connected with the fixed shaft (401), the middle part of the bottom plate (4) is fixedly connected with the middle rod (408), the lifting sleeve (407) is vertically and slidably connected to the middle rod (408), the lifting sleeve (407) is hinged to be connected with the equal length rods (409), the upper part of the middle rod (408) is fixedly connected with an electric push rod II (406), and the movable end of the electric push rod II (406) is fixedly connected to the lifting sleeve (407).

6. An aluminum wire processing system according to claim 5, wherein: the aluminum wire processing system further comprises a cylindrical head (101), an electric push rod I (104) and a forward and backward moving rod (105), the upper portion of the vertical plate (1) is connected with the forward and backward moving rod (105) in a sliding mode in the forward and backward directions, the upper portion of the vertical plate (1) is fixedly connected with the electric push rod I (104), the movable end of the electric push rod I (104) is fixedly connected onto the forward and backward moving rod (105), and the front portion of the forward and backward moving rod (105) is fixedly connected with the cylindrical head (101).

7. The aluminum wire processing system of claim 6, wherein: the aluminum wire processing system further comprises inserting nails (102), smashing blocks (103), block seats (404) and circular holes (405), wherein the inserting nails (102) are fixedly connected to the left end and the right end of the lower side of the smashing blocks (103), the two inserting nails (102) are inserted into the front portion of the front and rear moving rod (105), the arc pressing sheet (403) on the front side is fixedly connected with the block seats (404), and the circular holes (405) are arranged at the left end and the right end of the block seats (404).

8. The aluminum wire processing system of claim 7, wherein: the aluminum wire processing system also comprises a hollow seat (6), a lifting seat (601), a grinding wheel (602), a grinding wheel rotating shaft (603), a motor II (604), a motor frame (605) and an electric push rod III (606), fixedly connected with hollow seat (6) on bottom plate (4), vertical sliding connection has lift seat (601) on hollow seat (6), the upper end of lift seat (601) is rotated and is connected with emery wheel pivot (603), left end fixedly connected with emery wheel (6) of emery wheel pivot (603), the upper portion fixedly connected with motor frame (605) of lift seat (601), fixedly connected with motor II (604) on motor frame (605), the output shaft fixed connection of motor II (604) is at the right-hand member of emery wheel pivot (603), fixedly connected with electric putter III (606) on bottom plate (4), the expansion end fixed connection of electric putter III (606) is on motor frame (605).

9. The aluminum wire processing system of claim 8, wherein: the two arc-shaped pressing sheets (403) clamp a metal strip (5) which is folded into a ring, and the grinding wheel (602) is positioned on the right sides of the two arc-shaped pressing sheets (403).

10. A method of processing aluminum wire filaments by an aluminum wire processing system as recited in claim 9, comprising the steps of:

s1, fixing the left ends of the aluminum wires between a lower clamping bar (304) and an upper clamping bar (305) which are positioned at the left ends, fixing the right ends of the aluminum wires between the lower clamping bar (304) and the upper clamping bar (305) which are positioned at the right ends, and then clamping one ends of the aluminum wires by the lower clamping bar (304) and the upper clamping bar (305) which are close to each other;

s2, enabling the two circular rings (3) to rotate by taking the axes of the two circular rings as axes, enabling the rotation directions of the two circular rings (3) to be opposite, and twisting a plurality of aluminum wires into one strand;

s3, sleeving a metal strip (5) in the middle of the twisted aluminum wire strand, and simultaneously enabling two arc-shaped pressing sheets (403) to approach to tightly press the metal strip (5) on the twisted aluminum wire strand;

s4, driving the forward and backward moving rod (105) and the cylindrical head (101) to move forward by the electric push rod I (104), and pressing down the upper protruding part of the metal strip (5) forward to avoid the metal strip (5) from being scattered;

s5, the metal strip (5) pressed forwards falls on the block-shaped seat (404), and the hammer is used for beating and smashing the block (103) to drive the two insert nails (102) to penetrate through the upper protruding part of the metal strip (5), so that the metal strip (5) is further prevented from being separated from the aluminum wire after being scattered, and the upper protruding part of the metal strip (5) is connected into a whole;

s6, the grinding wheel (602) rotates and moves upwards, and then the twisted aluminum wire sleeved with the metal strip (5) is cut off.

Technical Field

The invention relates to the field of wire processing, in particular to an aluminum wire processing system and method.

Background

The invention discloses a multifunctional metal wire processing machine with the application number of CN201910556625.9, belongs to the field of metal wire processing equipment, and particularly relates to a multifunctional metal wire processing machine which aims at the problems that the existing metal wire processing machine is few in function and cannot meet the requirement of modern industry on the diversity of mechanical equipment; the straightening mode is single, and the straightening effect and efficiency are affected, and the following scheme is provided, wherein the straightening device comprises a shell, a feeding roller, a cleaning assembly, a first twisting assembly, a second twisting assembly, a third twisting assembly, a discharging head and a cutting assembly; the cleaning assembly, the first torsion assembly, the second torsion assembly and the third torsion assembly are sequentially arranged in the shell from top to bottom; the cutting-off component is arranged on the periphery of the discharge head. According to the metal wire cutting machine, the feeding roller, the cleaning assembly, the first twisting assembly, the second twisting assembly, the third twisting assembly, the material outlet head and the cutting assembly are arranged to cooperate, so that the metal wire is cleaned, twisted and cut sequentially, and the metal wire cutting machine is multifunctional, high in practicability and good in processing effect. But this patent does not twist multiple aluminum wires into one strand.

Disclosure of Invention

The invention provides an aluminum wire processing system which has the beneficial effect that a plurality of aluminum wires can be twisted into one strand.

The invention relates to the field of wire processing, in particular to an aluminum wire processing system which comprises a circular ring, an L-shaped connecting piece, a lower clamping rod, an upper clamping rod and an upright post.

The ring is provided with one about respectively, the equal fixedly connected with L shape connecting piece in inboard of two rings, clamping bar under the equal fixedly connected with on two L shape connecting pieces, the equal fixedly connected with stand of upside of two lower clamping bars, two go up clamping bar difference sliding connection on two stands, two go up the clamping bar and lie in the upside of two lower clamping bars respectively, be provided with a plurality of semi-circular grooves on lower clamping bar and the last clamping bar relatively.

The aluminum wire processing system further comprises ejector blocks and press screws, the upper ends of the two stand columns are fixedly connected with the ejector blocks, the two ejector blocks are connected with the press screws through threads, and the lower ends of the two press screws are pressed on the upper sides of the two upper clamping rods respectively.

The aluminum wire processing system further comprises a vertical plate, cross rail rods, lantern rings, fastening screws and supporting arms, the cross rail rods are fixedly connected to the left side and the right side of the upper portion of the vertical plate, the supporting arms are connected to the two cross rail rods in a sliding mode, the fastening screws are connected to the two supporting arms through threads, the two fastening screws respectively prop against the two cross rail rods, lantern rings are fixedly connected to the front ends of the two supporting arms, and the two lantern rings are rotatably connected to the two lantern rings respectively.

The aluminum wire processing system further comprises gears, a motor I, gear rings and limiting pieces, wherein the two limiting pieces are fixedly connected to the front portions of the two circular rings, the two limiting pieces on the same circular ring are respectively located on the left side and the right side of the corresponding lantern ring, the gear rings are fixedly connected to the outer sides of the two circular rings, the motor I is fixedly connected to the lower portions of the two lantern rings, the gears are fixedly connected to the output shafts of the two motor I, and the two gears are respectively in meshing transmission with the two gear rings.

The aluminum wire system of processing still includes the bottom plate, the fixed axle, the pole that changes, the arc preforming, electric putter II, the lift cover, king-rod and the stock such as, the lower part fixed connection of riser is in the rear end of bottom plate, respectively be provided with one around the pole that changes, the lower part of two pole that change is all articulated to be connected on the bottom plate, the equal fixedly connected with arc preforming in upper end of two pole that change, the equal fixedly connected with fixed axle in left side of two pole that change, the middle part fixedly connected with king-rod of bottom plate, vertical sliding connection has the lift cover on the king-rod, the articulated stock such as two that is connected with is sheathe in to the lift, the other end of two stocks such as rotates respectively and connects on two fixed axles, the upper portion fixedly connected with electric putter.

The aluminum wire processing system further comprises a cylindrical head, an electric push rod I and a front and back moving rod, the upper portion of the vertical plate is connected with the front and back moving rod in a sliding mode in the front and back direction, the upper portion of the vertical plate is fixedly connected with the electric push rod I, the movable end of the electric push rod I is fixedly connected onto the front and back moving rod, and the front portion of the front and back moving rod is fixedly connected with the cylindrical head.

The aluminum wire processing system further comprises an inserting nail, a smashing block, a block-shaped seat and a circular hole, wherein the inserting nail is fixedly connected to each of the left end and the right end of the lower side of the smashing block, the two inserting nails are inserted into the front portion of the front backward moving rod, the block-shaped seat is fixedly connected to the arc pressing piece located on the front side, and the circular hole is formed in each of the left end and the right end of the block-shaped seat.

The aluminum wire system of processing still includes hollow seat, the seat goes up and down, the emery wheel pivot, motor II, motor frame and electric putter III, the hollow seat of fixedly connected with on the bottom plate, vertical sliding connection has the seat that goes up and down on the hollow seat, the upper end of seat that goes up and down is rotated and is connected with the emery wheel pivot, the left end fixedly connected with emery wheel of emery wheel pivot, the upper portion fixedly connected with motor frame of seat goes up and down, fixedly connected with motor II on the motor frame, motor II's output shaft fixed connection is at the right-hand member of emery wheel pivot, fixedly connected with electric putter III on the bottom plate, electric putter III's expansion.

The two arc-shaped pressing sheets are clamped with metal strips which are folded into a ring, and the grinding wheel is positioned on the right sides of the two arc-shaped pressing sheets.

A method of processing an aluminum wire by an aluminum wire processing system includes the steps of:

s1, fixing the left ends of the aluminum wires between a lower clamping rod and an upper clamping rod which are positioned at the left ends, fixing the right ends of the aluminum wires between the lower clamping rod and the upper clamping rod which are positioned at the right ends, and then clamping one ends of the aluminum wires by the lower clamping rod approaching the upper clamping rod;

s2, enabling the two circular rings to rotate by taking the axes of the two circular rings as axes, enabling the rotation directions of the two circular rings to be opposite, and twisting a plurality of aluminum wires into one strand;

s3, sleeving a metal strip in the middle of the twisted aluminum wire strand, and simultaneously enabling the two arc-shaped pressing sheets to approach to tightly press the metal strip on the twisted aluminum wire strand;

s4, driving the forward and backward moving rod and the cylindrical head to move forward by the electric push rod I, and pressing down the upper protruding part of the metal strip forward to avoid the metal strip from scattering;

s5, the metal strip pressed forwards falls on the block-shaped seat, and the hammer is used for beating and smashing the block to drive the two insert nails to penetrate through the upper protruding part of the metal strip, so that the metal strip is further prevented from being separated from the aluminum wire after being scattered, and the upper protruding part of the metal strip is connected into a whole;

and S6, rotating the grinding wheel and moving the grinding wheel upwards to cut off the twisted aluminum wire wrapped with the metal strip.

The aluminum wire processing system has the beneficial effects that:

the invention relates to an aluminum wire processing system which can be used for twisting a plurality of aluminum wires into one strand. Fixing the left ends of the aluminum wires between a lower clamping rod and an upper clamping rod which are positioned at the left ends, fixing the right ends of the aluminum wires between the lower clamping rod and the upper clamping rod which are positioned at the right ends, and then clamping one ends of the aluminum wires by the lower clamping rod approaching the upper clamping rod; the two circular rings rotate by taking the axes of the two circular rings as shafts, the rotating directions of the two circular rings are opposite, and a plurality of aluminum wires are twisted into one strand.

Drawings

The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.

FIG. 1 is a schematic view of an overall structure of an aluminum wire processing system according to the present invention;

FIG. 2 is a schematic diagram of an overall structure of an aluminum wire processing system according to the present invention;

FIG. 3 is a schematic structural view of a vertical plate;

FIG. 4 is a schematic view of the collar;

FIG. 5 is a schematic view of the structure of the ring;

FIG. 6 is a first schematic structural diagram of a base plate;

FIG. 7 is a second schematic structural view of the base plate;

fig. 8 is a schematic structural view of the hollow seat.

In the figure: a vertical plate 1; a cylindrical head 101; a plug pin 102; smashing a block 103; an electric push rod I104; forward and backward movement of the rod 105; a rail bar 106; a collar 2; a fastening screw 201; a support arm 202; a gear 203; a motor I204; a circular ring 3; a toothed ring 301; a limiting piece 302; an L-shaped connector 303; a lower clamping bar 304; an upper clamping bar 305; a column 306; a top block 307; a compression screw 308; a base plate 4; a fixed shaft 401; a turret bar 402; an arc-shaped pressing sheet 403; a block-shaped seat 404; a circular aperture 405; an electric push rod II 406; a lifting sleeve 407; a middle rod 408; an equal-length rod 409; a metal strip 5; a hollow seat 6; a lifting seat 601; a grinding wheel 602; a grinding wheel spindle 603; a motor II 604; a motor mount 605; and an electric push rod III 606.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.