Automatic rubber cutting and pulling equipment for developing roller
阅读说明:本技术 一种显影辊自动切拔胶设备 (Automatic rubber cutting and pulling equipment for developing roller ) 是由 周宏辉 于 2020-05-29 设计创作,主要内容包括:本发明公开一种显影辊自动切拔胶设备,涉及显影辊加工技术领域;用于切割并拔出显影辊两端被切割的导电橡胶;包括切胶装置、拔胶装置、传送装置;所述切拔胶设备具有等待切割的待切割位、实施切割的切割位、实施拔胶的拔胶位、以及出料位;所述传送装置将显影辊依次传送至待切割位、所述切割位、所述拔胶位以及所述出料位;所述切胶装置用于在所述切胶位实施切胶;所述拔胶装置在所述拔胶位实施拔胶。本发明的自动切拔胶设备能够实现显影辊的导电橡胶的自动切割与拔出,其自动化程度高,节省了人力的同时也能够避免对显影辊的污染;并且能够适应多种不同规格的显影辊的切割要求。(The invention discloses automatic rubber cutting and pulling equipment for a developing roller, and relates to the technical field of developing roller processing; the conductive rubber is used for cutting and pulling out the two ends of the developing roller; comprises a rubber cutting device, a rubber pulling device and a conveying device; the glue cutting and pulling equipment is provided with a position to be cut waiting for cutting, a cutting position for implementing cutting, a glue pulling position for implementing glue pulling and a material discharging position; the conveying device conveys the developing roller to a position to be cut, the cutting position, the glue drawing position and the discharging position in sequence; the glue cutting device is used for cutting glue at the glue cutting position; and the glue pulling device pulls the glue at the glue pulling position. The automatic rubber cutting and pulling equipment can realize automatic cutting and pulling of the conductive rubber of the developing roller, has high automation degree, saves manpower and can avoid pollution to the developing roller; and can meet the cutting requirements of developing rollers with various specifications.)
1. The automatic rubber cutting and pulling equipment for the developing roller comprises a metal shaft center and conductive rubber sleeved on the metal shaft center, and is used for cutting and pulling redundant conductive rubber at two ends of the developing roller; the device is characterized by comprising a rubber cutting device, a rubber pulling device and a conveying device; the glue cutting and pulling equipment is provided with a position to be cut waiting for cutting, a cutting position for implementing cutting, a glue pulling position for implementing glue pulling and a material discharging position;
the conveying device conveys the developing roller to a position to be cut, the cutting position, the glue drawing position and the discharging position in sequence;
the rubber cutting device is positioned at the cutting position and comprises two blade assemblies controlled to move up and down, two positioning assemblies used for positioning the developing roller at two ends of the developing roller, a second movement control assembly used for controlling the two blade assemblies to move oppositely or move in opposite directions along the left and right directions, and a third movement control assembly used for controlling the two positioning assemblies to move oppositely or move in opposite directions along the left and right directions; contacting the developer roller when the blade assembly is moved to the lowermost end;
the rubber pulling device is positioned at the rubber pulling position and comprises two openable pulling heads for clamping or loosening the conductive rubber to be pulled out at the two ends of the developing roller and a fourth movement control assembly for controlling the two pulling heads to move along the left and right directions in opposite directions or in opposite directions.
2. The automatic cut and draw apparatus of claim 1, wherein the positioning assembly comprises a first support frame controlled to move up and down; the first support frame is positioned right below the developing roller of the cutting position; when the first support frame is controlled to move upwards, the developing roller is abutted on the first support frame.
3. The automatic glue cutting and drawing equipment according to claim 1, further comprising a sensing assembly for detecting whether the developing roller exists at the position to be cut.
4. The automatic cutting and glue-pulling equipment according to claim 1, characterized in that the conveying device comprises two parallel synchronous conveying belts, a plurality of brackets are arranged on the outer surfaces of the synchronous conveying belts at equal intervals, and the developing rollers abut against the brackets.
5. The automatic cut and draw apparatus of claim 4, wherein the carriage has a V-shaped groove in which a developer roller abuts against the carriage.
6. The automatic rubber cutting and pulling equipment according to claim 4, wherein a discharging end of the synchronous conveyor belt is connected with a blanking plate; the blanking plate is arranged from the discharge end in a downward inclined mode.
7. The automatic adhesive cutting and pulling equipment according to claim 6, wherein the side of the blanking plate facing the synchronous conveyor belt is provided with two notches allowing the bracket to pass through downwards.
8. The automatic adhesive cutting and pulling equipment according to any one of claims 1 to 7, wherein the third movement control assembly and the fourth movement control assembly are the same movement control assembly.
9. The automatic glue cutting and pulling equipment according to any one of claims 1 to 7, wherein the glue pulling device further comprises a pressing component for pressing and fixing the developing roller.
10. The automatic glue cutting and pulling equipment according to claim 9, wherein the pressing assembly comprises a fixed pressing bracket, a pressing plate positioned right above the developing roller and a second supporting frame positioned right below the developing roller; the developing roller is abutted against the second support frame; the pressing plate is elastically connected with the pressing support in the vertical direction; the pressure plate applies a force downward to the developing roller above the developing roller.
Technical Field
The invention relates to the technical field of processing of developing rollers, in particular to an automatic rubber cutting and pulling device for a developing roller.
Background
The developing roller is a key component of the toner cartridge, and the toner of the toner cartridge is supplied to the photosensitive drum through the developing roller to complete the development of the image, so the quality of the developing roller will determine the imaging quality of the toner cartridge. The conventional developing roller consists of a metal shaft center and conductive rubber which is sleeved outside the metal shaft center and tightly wraps the metal shaft center, redundant rubber at two ends needs to be cut after rubber sleeving is finished, the rubber with two ends cut is pulled out and separated from the developing roller, manual rubber cutting is mostly adopted in the rubber cutting process at present, the mode is low in efficiency, the manual rubber cutting is not easy to obtain uniform size, batch-to-batch difference is easy to occur, the surface of the rubber roller is easy to be polluted in the rubber cutting process, and the printing quality of the developing roller which is filled into a carbon powder box is further influenced; meanwhile, the cut rubber cannot be pulled out due to manual rubber cutting, secondary rubber cutting is needed, the metal axis can be cut due to too deep cutting angle, the defect of the metal axis can be caused, and the service life of the developing roller can be seriously influenced.
Disclosure of Invention
The invention aims to provide an automatic rubber cutting and pulling device for a developing roller, which can realize automatic rubber cutting and pulling of the developing roller and can adapt to cutting requirements of different cutting intervals; the invention is realized by the following technical scheme:
the automatic rubber cutting and pulling equipment for the developing roller comprises a metal shaft center and conductive rubber sleeved on the metal shaft center, and is used for cutting and pulling redundant conductive rubber at two ends of the developing roller; the device is characterized by comprising a rubber cutting device, a rubber pulling device and a conveying device; the glue cutting and pulling equipment is provided with a position to be cut waiting for cutting, a cutting position for implementing cutting, a glue pulling position for implementing glue pulling and a material discharging position;
the conveying device conveys the developing roller to a position to be cut, the cutting position, the glue drawing position and the discharging position in sequence;
the rubber cutting device is positioned at the cutting position and comprises two blade assemblies controlled to move up and down, two positioning assemblies used for positioning the developing roller at two ends of the developing roller, a second movement control assembly used for controlling the two blade assemblies to move oppositely or move in opposite directions along the left and right directions, and a third movement control assembly used for controlling the two positioning assemblies to move oppositely or move in opposite directions along the left and right directions; contacting the developer roller when the blade assembly is moved to the lowermost end;
the rubber pulling device is positioned at the position and comprises two openable pulling heads for clamping or loosening the conductive rubber to be pulled out at two ends of the developing roller and a fourth movement control component for controlling the two pulling heads to move along the left and right directions in opposite directions or in opposite directions.
Specifically, the positioning assembly comprises a first support frame controlled to move up and down; the first support frame is positioned right below the developing roller of the cutting position; when the first support frame is controlled to move upwards, the developing roller is abutted on the first support frame.
Preferably, the cutting device further comprises a sensing assembly for detecting whether the developing roller exists at the position to be cut.
Further, conveyer includes two parallel arrangement's synchronous conveyer belt, be provided with a plurality of bracket on the surface of synchronous conveyer belt equidistance, the developer roll butt is in on the bracket.
Preferably, the carriage has a V-groove in which the developing roller abuts on the carriage.
Furthermore, a discharging end of the synchronous conveyor belt is connected with a blanking plate; the blanking plate is arranged from the discharge end in a downward inclined mode.
Preferably, the side of the blanking plate facing the synchronous conveyor belt is provided with two notches allowing the bracket to pass through downwards.
Further, the third movement control assembly and the fourth movement control assembly are the same movement control assembly.
Further, still include the frame, cut mucilage binding and put, the rubber pulling device, conveyer install in the frame.
Further, the glue cutting device, the glue pulling device and the conveying device are electrically connected with the control device.
Further, the glue pulling device further comprises a pressing component used for pressing and fixing the developing roller.
Further, the pressing assembly comprises a fixed pressing support, a pressing plate positioned right above the developing roller and a second supporting frame positioned right below the developing roller; the developing roller is abutted against the second support frame; the pressing plate is elastically connected with the pressing support in the vertical direction; the pressure plate applies a force downward to the developing roller above the developing roller.
The invention has the beneficial technical effects that:
the automatic rubber cutting and pulling equipment can realize automatic cutting and pulling of the conductive rubber of the developing roller, has high automation degree, saves manpower and can avoid pollution to the developing roller; the cutting requirements of developing rollers with various specifications can be met; and the rubber cutting, the rubber pulling and the material receiving can be carried out simultaneously, and the efficiency is high.
Drawings
FIG. 1 is a schematic structural view of a developing roller provided in an embodiment of the present invention;
FIG. 2 is one of the overall structural schematic diagrams of the automatic cutting and stripping device for conductive rubber of a developing roller according to the embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a rubber cutting device of an automatic rubber cutting and pulling device for developing roller conductive rubber according to an embodiment of the present invention;
FIG. 4 is an enlarged view of portion B of FIG. 3;
FIG. 5 is a schematic view of a part of the structure of an automatic cutting and stripping device for conductive rubber of a developing roller according to an embodiment of the present invention;
FIG. 6 is an enlarged view of portion A of FIG. 5;
FIG. 7 is a second schematic view of the overall structure of an automatic rubber cutting and pulling apparatus for developing roller conductive rubber according to an embodiment of the present invention;
the reference numbers illustrate:
001-developing roller, 002-conductive rubber, 003-metal axle center;
100-glue cutting device, 111-blade, 112-blade mounting rack, 121-first control motor, 131-second control motor, 141-top cup, 142-fifth control motor, 143-third control motor, 144-first support frame, 145-support platform, 150-cutting mounting plate, 151-second slide rail, 152-second slide seat, 154-baffle, 160-fixed mounting plate, 161-first slide rail, 162-first slide seat and 166-induction component;
200-glue pulling device, 210-head pulling, 221-pressing bracket, 222-second support frame, 223-control cylinder and 224-pressing plate;
400-a conveying device, 410-a synchronous conveying belt, 411-a bracket, 420-a fourth control motor, 430-a blanking plate and 431-a notch;
500-frame.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
It is noted that, unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
With reference to FIGS. 2 to 7; the embodiment provides automatic rubber cutting and pulling equipment for developing roller conductive rubber; referring to fig. 1, the developing
The automatic glue cutting and pulling equipment provided by the invention is provided with a to-be-cut position waiting for cutting, a cutting position for implementing cutting, a glue pulling position for implementing glue pulling and a material discharging position; the
With reference to fig. 2 and 7, the conveyor 400 includes two synchronous belts 410 disposed in parallel and driven synchronously along the Y-axis; the present embodiment designates the direction in which the synchronous conveyor belt 410 conveys the developing
The timing belt 410 rotates under the control of the fourth control motor 420; the fourth control motor 420 is electrically connected to the control device. A discharging end (namely a discharging position) of the synchronous conveyor belt 410 is connected with a blanking plate 430, and the blanking plate 430 is arranged from the discharging end of the synchronous conveyor belt in a downward inclination manner, so that the developing roller can roll down conveniently; the side of the blanking plate 430 facing the synchronous conveyor belt 410 is provided with two notches 431 which can allow the bracket 411 to pass through downwards; after the synchronous conveyor 410 moves the developing roller with the cut and pulled out glue to the blanking plate 430, the developing
In this embodiment, the direction perpendicular to the X axis and the Y axis is referred to as the up-down direction or the Z axis direction; referring to fig. 3 and 4, the
Blade assembly includes
Each of the blade assemblies is mounted on the
Specifically, at least one
The second movement control assembly includes two
The
The positioning assembly includes two symmetrically disposed top cups 141, a rotation control assembly for controlling the rotation of the top cups 141 with the central axis thereof as the axis, and a third movement control assembly for controlling the two top cups 141 to move in opposite directions or in opposite directions. The top cups 141 are respectively aligned with the metal axes of the developing roller at two ends of the developing roller, and the top cups 141 and the developing roller to be cut are coaxially arranged; the top cup 141 has a working position fixedly connected with the metal axis of the developing roller at the cutting position and a waiting position separated from the metal axis of the developing roller along the X-axis direction; the third movement control assembly controls the position of the top cup 141 to be switched between the fixed position and the waiting position.
In this embodiment, the interference fit between the top cup 141 and the metal shaft center enables the metal shaft center to be clamped and positioned after being inserted into the top cup; in other embodiments, the top cup may be a pneumatic chuck for pneumatically clamping the metal hub. In any way, in the prior art, the manner of positioning the top cup and the metal shaft center is the content of the present invention.
When the metal axis is clamped and positioned, the
Wherein the rotation control assembly includes two
When the
With reference to fig. 5 and 6, the rubber pulling device 200 is used for pulling out the conductive rubber cut by the rubber cutting device, and the rubber pulling device 200 includes a pulling
The pressing assembly comprises a fixed
In the invention, V-shaped grooves are arranged above the
Preferably, referring to fig. 7, the automatic glue cutting and pulling apparatus of the present invention further includes a sensing assembly 166 mounted on the back surface of the fixed mounting
Each control motor and each control cylinder are electrically connected with a control device, and are controlled by signals of the control device to perform corresponding actions; wherein the control device is for example a programmable controller PLC.
The working process of the automatic glue cutting and pulling equipment of the invention is described as follows:
after the developing roller is sequentially put to the carriage on the conveying device, the following procedure is followed:
1. after the conveyor belt is controlled to advance by one roller position, the synchronous conveyor belt stops working;
2. the controlled relative motion of supporting platform 145, the metal axle center of the developer roll both sides of cutting position this moment inserts in the top cup and realizes fixing, is located the conductive rubber of the developer roll both ends cutting separation of drawing the position and wears to locate between the pulling head, later carries out following three actions simultaneously:
a. the
b. the pulling head is closed, the conductive rubber cut and separated at the two ends of the developing roller positioned at the rubber pulling position is clamped by the clamping head, and the
c. the sensing assembly 166 detects whether a developer roller is present at the location to be cut.
3. The supporting platform 145 is controlled to move reversely, so that the two top cups move reversely to loosen the developing roller, and meanwhile, the chuck moves reversely to pull out the cut conductive rubber;
4. the clamping head is loosened to discard the waste rubber material, and the two supporting frames are controlled to move downwards.
5. Judging whether a developing roller is arranged at the position to be cut detected by the induction component 166, and if so, executing the steps 1-4 again; if not, an alarm is given, and the equipment stops running to prevent the rubber cutting device from idling.
The fixed mounting and the fixed connection of the invention can be direct fixed mounting or fixed connection, and can also be fixed mounting or fixed connection through a mounting plate or other components.
The automatic rubber cutting and pulling equipment can realize automatic cutting and pulling of redundant conductive rubber at two ends of the developing roller, has high automation degree, saves manpower and can avoid pollution to the developing roller; and can meet the cutting requirements of developing rollers with various specifications.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like which are not made by the creativity within the spirit and principle of the invention shall be included in the protection scope of the invention.
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