Low-emissivity coated energy-saving glass production rapid cooling plasticity device
阅读说明:本技术 一种低辐射镀膜节能玻璃生产快速降温塑性装置 (Low-emissivity coated energy-saving glass production rapid cooling plasticity device ) 是由 王永光 曹林 于 2020-06-28 设计创作,主要内容包括:本发明公开了一种低辐射镀膜节能玻璃生产快速降温塑性装置,包括固定底板、防护罩、耐高温平板、步进电机、丝杆、滑块、连接板、I定位架、I滑槽、托板、半导体制冷器、加固板、电动推杆、推板、II定位架、II滑槽,首先通过调试辊压成型机构,不仅能对玻璃液进行辊压成型,此外也能够根据需要进行适当调节,满足不同玻璃厚度生产的需要,其次因采用半导体制冷方式,能够在前端成型后,即刻对玻璃进行吸热降温,大大提高玻璃成型速度,加快生产效率,最后配合后端镀膜结构,能够在玻璃余温还未完全消退时进行镀膜,解决了传统玻璃成型速度慢,不便立刻镀膜,需要后续二次生产的问题,综上,实现了连续化的生产,具有较高的推广应用价值。(The invention discloses a low-radiation film-coating energy-saving glass production rapid cooling plasticity device, which comprises a fixed bottom plate, a protective cover, a high-temperature resistant flat plate, a stepping motor, a screw rod, a slide block, a connecting plate, an I positioning frame, an I sliding chute, a supporting plate, a semiconductor refrigerator, a reinforcing plate, an electric push rod, a push plate, a II positioning frame and a II sliding chute, wherein the glass liquid can be subjected to roll forming by debugging a roll forming mechanism, and can be properly adjusted according to the needs to meet the requirements of different glass thickness production, and the glass can be subjected to heat absorption and cooling immediately after the front end forming due to the adoption of a semiconductor refrigeration mode, so that the glass forming speed is greatly improved, the production efficiency is accelerated, and finally, the film coating can be performed when the residual temperature of the glass is not completely removed by matching with a rear end film coating structure, so that the problems of low, needs subsequent secondary production, realizes continuous production and has higher popularization and application values.)
1. A low-radiation coated energy-saving glass production rapid cooling plasticity device is characterized by comprising a fixed base plate, a protective cover, a high-temperature resistant flat plate, a stepping motor, a lead screw, a sliding block, a connecting plate, a I positioning frame, a I sliding groove, a supporting plate, a semiconductor refrigerator, a reinforcing plate, an electric push rod, a push plate, a II positioning frame and a II sliding groove, wherein the protective cover is fixedly arranged at the top of the fixed base plate, the high-temperature resistant flat plate is fixedly arranged at the upper end inside the protective cover, the stepping motor is fixedly arranged at the front end and the rear end of the right side of the protective cover, the lead screw is fixedly arranged at the left side of the stepping motor, the lead screw is rotatably connected with the protective cover, the sliding block is sleeved on the outer wall of the lead screw, the sliding block is connected with the protective cover in a left-right sliding mode, the connecting plate is fixedly arranged, the supporting plate is fixedly arranged between the connecting plates, the semiconductor refrigerator is fixedly arranged at the top of the supporting plate, the reinforcing plate is fixedly arranged on the left side of the high-temperature resistant flat plate, the electric push rod is fixedly arranged at the top of the reinforcing plate, the push plate is fixedly arranged on the right side of the electric push rod, the II positioning frame is fixedly arranged at the front end and the rear end of the push plate, and the II sliding groove is positioned on the right side inside the II positioning frame.
2. The device as claimed in claim 1, wherein the protective cover has guide grooves at the front and rear sides of the top of the protective cover, support frames are fixed at the front and rear ends of the top of the left side of the protective cover, a charging basket is fixed between the top ends of the support frames, and a discharge hole is fixed at the bottom of the right side of the charging basket.
3. The plastic device for rapidly cooling in the production of low-emissivity coated energy-saving glass according to claim 1, wherein an I-shaped limiting frame is further fixedly arranged at the top of the I-shaped positioning frame, an I-shaped adjusting screw rod is further inserted through the right side inside the I-shaped limiting frame, and an I-shaped rotating sleeve is further fixedly arranged at the bottom of the I-shaped adjusting screw rod.
4. The plastic device for rapidly cooling during the production of low-emissivity coated energy-saving glass according to claim 1, wherein the lower end of the inside of the chute I is further fixedly provided with an I spring, the top of the I spring is further fixedly provided with an A semicircular clamping plate, the A semicircular clamping plate and the chute I are connected in a vertical sliding manner, the upper end of the inside of the chute I is further slidably provided with a B semicircular clamping plate, the B semicircular clamping plate is rotatably connected with the I rotating sleeve, an I fixing shaft is further arranged between the A semicircular clamping plate and the B semicircular clamping plate, and the outer wall of the I fixing shaft is further sleeved with a rolling column.
5. The device as claimed in claim 1, wherein the front and rear ends of the top of the semiconductor refrigerator are further provided with heat absorbing ends, the top of the heat absorbing end is further provided with a cooling plate, the front and rear ends of the bottom of the semiconductor refrigerator are further provided with heat releasing ends, and the heat releasing ends are connected with the supporting plate by bolts.
6. The device as claimed in claim 1, wherein a support plate is further fixed to the left side of the bottom of the reinforcing plate.
7. The device of claim 1, wherein the top of the II positioning frame is further fixedly provided with a II limiting frame, the right side of the interior of the II limiting frame is further penetrated with a II adjusting screw, and the bottom of the II adjusting screw is further fixedly provided with a II rotating sleeve.
8. The plastic device for rapidly cooling during the production of low-emissivity coated energy-saving glass according to claim 1, wherein the lower end of the inside of the II chute is further fixedly provided with a II spring, the top of the II spring is further fixedly provided with a C semicircular clamping plate, the C semicircular clamping plate and the II chute are connected in a vertical sliding manner, the upper end of the inside of the II chute is further slidably provided with a D semicircular clamping plate, the D semicircular clamping plate is rotatably connected with the II rotating sleeve, a II fixing shaft is further arranged between the C semicircular clamping plate and the D semicircular clamping plate, and the outer wall of the II fixing shaft is further sleeved with a coating drum.
Technical Field
The invention relates to the technical field of glass production, in particular to a rapid cooling plasticity device for low-emissivity coated energy-saving glass production.
Background
Low-E glass (also called Low-emissivity coated glass) is short for LowEmissivityglass, and is a film system product formed by coating a plurality of layers of metal or other compounds on the surface of the glass. The product has high visible light transmittance, high infrared (especially middle and far infrared) reflectance, and good heat insulation performance. Can play the roles of controlling sunlight, saving energy, controlling and regulating heat and improving environment. The surface emissivity E of the common glass is about 0.84, and the surface emissivity of the on-line Low-E glass is generally below 0.25. The Low-radiation film layer with the thickness of 80-90 nm has high reflectivity to far infrared radiation, and can reflect more than 80% of the far infrared radiation back, so that the Low-E glass has good effect of blocking the transmission of the heat radiation.
The radiation rays of the sun can be mostly transmitted to the indoor through the hollow glass, and the sunlight and the warmth are brought to the life of people. The indoor articles can generate re-radiation (long wave) due to the self-warm temperature, and certain heat is transferred to the outdoor through the hollow glass. The hollow glass made of the low-emissivity coated glass can transmit most of visible light and solar energy in solar rays to the indoor, and effectively prevent indoor reradiation (long wave) from being transmitted to the outdoor through the glass, thereby achieving the purpose of reducing the U value of door and window products.
According to the above, the existing low-radiation film-coating energy-saving glass production equipment has many defects and shortcomings, specifically the following steps;
1. because the surface of the molten glass has higher temperature after being formed, the conventional equipment cannot rapidly cool the formed glass, and the production efficiency is greatly reduced.
2. Due to the influence of high temperature of the glass, the subsequent continuous coating production cannot be realized, and the coating is carried out after the glass is cooled.
Therefore, in view of the above defects, it is necessary to design a rapid cooling plastic device for low-emissivity coated energy-saving glass production.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the utility model provides a low-emissivity coated energy-saving glass production rapid cooling plasticity device, which solves the problems that the forming effect is slow and the subsequent continuous coating production is influenced due to the high temperature of the glass in the production process of the low-emissivity coated energy-saving glass.
In order to solve the technical problems, the technical scheme of the invention is as follows: a low-radiation coated energy-saving glass production rapid cooling plasticity device comprises a fixed base plate, a protective cover, a high-temperature resistant flat plate, a stepping motor, a lead screw, a slide block, a connecting plate, an I positioning frame, an I sliding groove, a supporting plate, a semiconductor refrigerator, a reinforcing plate, an electric push rod, a push plate, an II positioning frame and an II sliding groove, wherein the protective cover is fixedly arranged at the top of the fixed base plate, the protective cover and the fixed base plate are connected in a welding mode, the high-temperature resistant flat plate is fixedly arranged at the upper end inside the protective cover and connected with the protective cover through bolts, the stepping motor is fixedly arranged at the front end and the rear end of the right side of the protective cover and connected with the protective cover through bolts, the lead screw is fixedly arranged at the left side of the stepping motor, the lead screw and the stepping motor are connected in a tight fit mode, the lead, the slide block and the screw rod are connected by internal and external threads, the slide block and the protective cover are connected by a left-right sliding way, the connecting plate is fixedly arranged on the left side of the slide block, the connecting plate and the slide block are integrally formed, the I positioning frame is fixedly arranged at the upper end of the right side of the connecting plate, the I positioning frame is connected with the connecting plate by a bolt, the I sliding groove is arranged on the right side in the I positioning frame, the I sliding groove is a rectangular groove, the supporting plate is fixedly arranged between the connecting plates, the supporting plate and the connecting plate are connected by welding, the semiconductor refrigerator is fixedly arranged at the top of the supporting plate, the semiconductor refrigerator is connected with the supporting plate by a bolt, the reinforcing plate is fixedly arranged on the left side of the high-temperature resistant flat plate, the reinforcing plate is connected with the high-temperature resistant flat plate by a bolt, the electric push rod is fixedly arranged, the push pedal set firmly in electric putter right side, push pedal and electric putter adopt bolted connection, II locating rack set firmly both ends around the push pedal, II locating rack and push pedal adopt welded connection, II spout be located the inside right side of II locating rack, II spout be the rectangle recess.
Further, inside top of protection casing around both sides still be equipped with the guide way, the guide way be the recess, protection casing left side top around both ends still set firmly the support frame, support frame and protection casing adopt welded connection, the support frame top between still set firmly the storage bucket, storage bucket and support frame adopt bolted connection, storage bucket right side bottom still set firmly the discharge gate, discharge gate and storage bucket integrated into one piece.
Further, the top of the I positioning frame is fixedly provided with an I limiting frame, the I limiting frame is connected with the I positioning frame in a welding mode, an I adjusting screw rod penetrates through the right side inside the I limiting frame, the I adjusting screw rod is connected with the I limiting frame in an internal and external threaded mode, an I rotating sleeve is fixedly arranged at the bottom of the I adjusting screw rod, and the I rotating sleeve is connected with the I adjusting screw rod in a welding mode.
Further, the inside lower extreme of I spout still set firmly the I spring, I spring and I locating rack adopt welded connection, I spring top still set firmly A semicircle cardboard, A semicircle cardboard and I spring adopt welded connection, just A semicircle cardboard and I spout adopt upper and lower sliding connection, the inside upper end of I spout still slidely be equipped with B semicircle cardboard, B semicircle cardboard and I spout adopt upper and lower sliding connection, just B semicircle cardboard and I rotate the cover and adopt rotation to be connected, A semicircle cardboard and B semicircle cardboard between still be equipped with the I fixed axle, the I fixed axle respectively with A semicircle cardboard and B semicircle cardboard adopt swing joint, I fixed axle outer wall still overlap and be equipped with the roll-in post, roll-in post and I fixed axle adopt rotation to be connected.
Furthermore, heat absorption ends are fixedly arranged at the front end and the rear end of the top of the semiconductor refrigerator, the heat absorption ends and the semiconductor refrigerator are integrally formed, a cooling plate is fixedly arranged at the top of the heat absorption ends, the cooling plate is connected with the heat absorption ends through bolts, heat release ends are fixedly arranged at the front end and the rear end of the bottom of the semiconductor refrigerator, the heat release ends and the semiconductor refrigerator are integrally formed, and the heat release ends are connected with the supporting plate through bolts.
Furthermore, a support plate is fixedly arranged on the left side of the bottom of the reinforcing plate and is connected with the reinforcing plate through bolts.
Further, II locating rack top still set firmly II spacing, II spacing and II locating rack adopt welded connection, the inside right side of II spacing still run through II adjusting screw, II adjusting screw and II spacing adopt interior external screw thread to be connected, II adjusting screw bottom still set firmly II and rotate the cover, II rotate the cover and adopt welded connection with II adjusting screw.
Further, the inside lower extreme of II spout still set firmly the II spring, II spring and II locating rack adopt welded connection, II spring top still set firmly C semicircle cardboard, C semicircle cardboard and II spring adopt welded connection, just C semicircle cardboard and II spout adopt upper and lower sliding connection, the inside upper end of II spout still slidely be equipped with D semicircle cardboard, D semicircle cardboard and II spout adopt upper and lower sliding connection, just D semicircle cardboard and II rotate the cover and adopt to rotate and be connected, C semicircle cardboard and D semicircle cardboard between still be equipped with the II fixed axle, the II fixed axle adopt swing joint with C semicircle cardboard and D semicircle cardboard respectively, II fixed axle outer wall still overlap and be equipped with the coating film reel, the coating film reel adopt to rotate with the II fixed axle and be connected.
Compared with the prior art, the low-radiation coated energy-saving glass production rapid cooling plasticity device has the following advantages:
1. firstly, through the debugging type rolling forming mechanism, the high-temperature glass liquid can be subjected to plane rolling forming, and in addition, the high-temperature glass liquid can be properly adjusted according to the requirements so as to meet the forming requirements of different glass thicknesses.
2. And secondly, because of the adoption of a semiconductor refrigeration mode, the glass can be subjected to heat absorption and temperature reduction immediately after the front-end glass is formed, the glass forming speed is greatly improved, and the production efficiency is accelerated.
3. And finally, the rear end is matched to adjust the film coating structure, so that the low-radiation film can be attached when the residual heat of the glass is not completely removed, and the problems that the traditional glass is slow in forming speed, inconvenient to coat the film at once and needs subsequent secondary production are solved.
Drawings
FIG. 1 is a front view of a rapid cooling plastic device for producing low-emissivity coated energy-saving glass;
FIG. 2 is a top view of a device for producing rapid cooling plastic by low-emissivity coated energy-saving glass;
FIG. 3 is a cross-sectional view of the fast cooling plastic device for producing low-emissivity coated energy-saving glass in the direction A;
FIG. 4 is a perspective view of a device for producing a rapid cooling plastic part from low-emissivity coated energy-saving glass 1;
FIG. 5 is a perspective view of a device for producing a rapid cooling plastic part from low-emissivity coated energy-saving glass;
FIG. 6 is a perspective enlarged view 1 of the rolling post and the film-coating drum;
FIG. 7 is a perspective enlarged
FIG. 8 is an enlarged perspective view of the slider portion;
FIG. 9 is a perspective enlarged view of the adjusting screw of II.
The device comprises a fixed bottom plate 1, a
The following detailed description will be further described in conjunction with the above-identified drawings.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the concepts underlying the described embodiments, however, it will be apparent to one skilled in the art that the described embodiments may be practiced without some or all of these specific details, and in other cases well-known process steps have not been described in detail.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the invention.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8 and 9, the device for producing the low-emissivity coated energy-saving glass comprises a fixed base plate 1, a
it should be noted that the
the front side and the rear side of the top end in the
it should be noted that the guide groove 201 is located inside the
the top of the I positioning
it should be noted that the I-shaped limiting
the lower end in the
it should be noted that the I
the front end and the rear end of the top of the
it should be noted that the
a
the
the top of the II
it should be noted that the II
a II
it should be noted that the
after high-temperature glass liquid falls onto a high-temperature resistant flat plate 3 from a discharge port 204 through a charging bucket 203, a worker can operate a stepping motor 4 to enable the stepping motor 4 to drive a screw rod 5 to rotate, the screw rod 5 is connected with a slide block 6 through internal and external threads, then the slide block 6 drives an I positioning frame 8, an I fixing shaft 904 and a rolling column 905 to slide towards the right side through the rotating action of the screw rod 5, at the moment, the glass liquid can be subjected to rolling treatment through the rotating and rolling action of the rolling column 905 to enable the glass to form a plane and then be molded, a synchronous worker can open a semiconductor refrigerator 11 in advance, namely, after the semiconductor refrigerator 11 is opened, the upper part absorbs heat, the lower part releases heat, and the molded glass on the high-temperature resistant flat plate 3 above can be rapidly cooled through the temperature guiding action of a cooling plate 1102, and because the semiconductor refrigerator 11 is fixed on the left side of the slide block 6 through the connecting plate 7 and then can move rightwards along with the slide block 6, synchronous operation is realized, then a worker can realize movement to the right side by opening the electric push rod 13 according to needs, namely, the push plate 14 drives the II fixing frame 15 to link the II fixing shaft 1604 and the film coating drum 1605 to synchronously move rightwards, when a low-emissivity film on the outer side of the film coating drum 1605 contacts the surface of formed glass below, the purpose of attaching film coating is further achieved, and finally, through the above, the continuous production of the low-emissivity coated energy-saving glass is realized, meanwhile, the worker can push the B clamp plate semicircle 903 below through rotating the I adjusting screw 802 according to the needs of producing different glass thicknesses, namely, the B semicircle clamp plate 903 drives the A semicircle clamp plate 902 to synchronously slide from top to bottom along the I chute 9, that is, the I fixed axle 904 drives the rolling post 905 to move downwards, otherwise when upwards adjusting, only need the I adjusting screw 802 of reverse rotation, through the resilience effect of I spring 901, be convenient for promote A semicircle cardboard 902 upwards to reset, the same reason, the staff also rotates II adjusting screw 1502, promote the C semicircle cardboard 1602 of below, realize that C semicircle cardboard 1602 drives D semicircle cardboard 1603 and does the top-to-bottom slip along II spout 16 in step promptly, II fixed axle 1604 drives coating film reel 1605 and downwards moves, otherwise when upwards adjusting, only need II adjusting screw 1502 of reverse rotation, through the resilience effect of II spring 1601, be convenient for promote C semicircle cardboard 1602 upwards to reset, finally through the above-mentioned operation, can reach the altitude mixture control to rolling post 905 and coating film reel 1605, the production needs of different glass thickness have been satisfied.
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