阅读说明：本技术 安瓿瓶自动入托机 (Automatic ampoule bottle supporting machine ) 是由 陶曙 于 2020-06-04 设计创作，主要内容包括：本发明公开了一种安瓿瓶自动入托机,包括水平托盒输送机构、托盒加速同步输送机构、入托装置、托盒和打标机；托盒加速同步输送机构设置在水平托盒输送机构的中部,入托装置设置在托盒加速同步输送机构上,托盒位于水平托盒输送机构上,水平托盒输送机构用于输送托盒；当托盒到入托装置的底部时,由入托装置对托盒进行装瓶；托盒加速同步输送机构用于对装满安瓿瓶的托盒向下游加速以矫正未摆正的托盒；打标机位于入托装置的下游,用于对入托后的瓶进行打标。在使用时只需调节护栏和托盒加速同步输送机构的宽度,更换不同宽度的槽轮即可实现适应不同规格的安瓿瓶体,实现了仅需更换一个零件,即可适应多种规格的安瓿瓶体,适应性更广。(The invention discloses an automatic ampoule bottle supporting machine which comprises a horizontal supporting box conveying mechanism, a supporting box accelerating synchronous conveying mechanism, a supporting device, a supporting box and a marking machine, wherein the horizontal supporting box conveying mechanism is arranged on the supporting box; the tray accelerating synchronous conveying mechanism is arranged in the middle of the horizontal tray conveying mechanism, the tray entering device is arranged on the tray accelerating synchronous conveying mechanism, the tray is positioned on the horizontal tray conveying mechanism, and the horizontal tray conveying mechanism is used for conveying the tray; when the supporting box reaches the bottom of the supporting device, the supporting box is bottled by the supporting device; the tray acceleration synchronous conveying mechanism is used for accelerating the tray filled with the ampoule bottles downstream to correct the tray which is not righted; the marking machine is positioned at the downstream of the support entering device and used for marking the bottles after the bottles enter the support. When the ampoule bottle is used, the width of the guardrail and the width of the accelerating synchronous conveying mechanism of the supporting box are only needed to be adjusted, the ampoule bottle bodies adapting to different specifications can be realized by replacing grooved wheels with different widths, only one part needs to be replaced, the ampoule bottle bodies adapting to multiple specifications can be realized, and the adaptability is wider.)

1. The utility model provides an automatic machine of holding in palm of going into of ampoule which characterized in that: the automatic labeling machine comprises a horizontal supporting box conveying mechanism, a supporting box accelerating synchronous conveying mechanism, a supporting device, a supporting box and a labeling machine; the tray accelerating synchronous conveying mechanism is arranged in the middle of the horizontal tray conveying mechanism, the tray entering device is arranged on the tray accelerating synchronous conveying mechanism, the tray is positioned on the horizontal tray conveying mechanism, and the horizontal tray conveying mechanism is used for conveying the tray; when the tray box reaches the bottom of the tray entering device, the tray box is bottled by the tray entering device; the horizontal supporting box conveying mechanism is used for accelerating the supporting box filled with the ampoule bottles downstream to correct the unaligned supporting box, and the movement speed of the horizontal supporting box conveying mechanism is lower than that of the supporting box accelerating synchronous conveying mechanism; the marking machine is positioned at the downstream of the support entering device and used for marking the bottles after the bottles enter the support.

2. The automatic ampoule entering machine of claim 1, wherein: the horizontal supporting box conveying mechanism and the horizontal ground form an inclination angle of 8-20 degrees.

3. The automatic ampoule entering machine of claim 1, wherein: the horizontal supporting box conveying mechanism comprises a left guardrail, a right guardrail, a first width adjusting device and a conveying device, the width between the left guardrail and the right guardrail is fixed and adjusted by the first width adjusting device, and the conveying device is positioned in the left guardrail and the right guardrail and is positioned at the middle lower part; the conveying device is used for conveying the tray.

4. The automatic ampoule entering machine of claim 1, wherein: the tray acceleration synchronous conveying mechanism comprises a second width adjusting device and a second conveying device; the second width adjusting device is an adjusting bolt capable of moving and fixing in position in the width direction, and the adjusting bolt is arranged in an elongated round hole extending in the width direction; the second conveying device comprises at least two accelerating conveying belts and driving wheels, and the accelerating conveying belts are in transmission connection with the driving wheels.

5. The automatic ampoule entering machine of claim 1, wherein: the support device comprises a hopper and a grooved wheel; the bin hopper is used for containing ampoule bottles, and a bottle body outlet is formed in the bottom of the bin hopper; the grooved wheel is positioned below the bottle body discharge port; the edge of the wheel of the grooved wheel is provided with a notch for supporting the ampoule body.

6. The automatic ampoule entering machine of claim 5, wherein: the support entering device further comprises a turnover box, the turnover box is used for containing the ampoule body, and the turnover box is connected with the bin hopper in a sliding and clamping mode.

7. The automatic ampoule entering machine of claim 6, wherein: an upper limit sensor and a lower limit sensor are further arranged in the hopper, the upper limit sensor is located on the upper portion of the hopper, and the lower limit sensor is located at a position, close to the bottom, of the hopper.

8. The automatic ampoule entering machine of claim 5, wherein: a tray arrival detection sensor is arranged at the upstream of the grooved pulley, and the tray arrival detection sensor is arranged on the tray acceleration synchronous conveying mechanism or the hopper.

Technical Field

The invention relates to the technical field of pharmaceutical machinery, in particular to an automatic ampoule bottle supporting machine.

Background

The ampoule bottle is a small glass container for containing liquid medicine; the volume is generally 1ml to 25ml, and the packaging bag is commonly used for storing liquid medicine for injection and also used for packaging oral liquid. After the ampoule bottle is produced, the ampoule bottle needs to be held. The conventional technical means comprises the steps of manually filling the ampule bottle after production and labeling into a plastic tray and then filling into a box; the scheme that a support mechanism is adopted also exists in the technology which is relatively advanced, but the support mechanism is complex, and the risk of breakage is increased after the medicine bottles are extruded and collided for many times.

The existing support entering machine mechanism has low adaptability, and basically cannot realize that one machine is matched with bottles and supports with various specifications for use when the bottles with different specifications and sizes are replaced; the existing support entering machine is not provided with a support box guiding acceleration mechanism, because the speed of placing the ampoule bottle body is low, although the support entering can be high-speed, in order to be synchronous with the support entering box, the support entering grooved wheel can only rotate at low speed, so the support entering production efficiency is poor; in the existing support entering machine, the bottle body after support entering is not correct, and the bottle body needs to be corrected manually; the existing support entering machine marks before support entering, however, marking before support entering is equivalent to useless work done on a bottle body damaged in the support entering process, and if the bottle body is damaged in the previous marking process, the risk of damaging the bottle body is also existed.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides an automatic ampoule bottle feeding machine, which aims to solve at least one technical problem in the background technology.

An automatic ampoule bottle supporting machine comprises a horizontal supporting box conveying mechanism, a supporting box accelerating synchronous conveying mechanism, a supporting device, a supporting box and a marking machine; the tray accelerating synchronous conveying mechanism is arranged in the middle of the horizontal tray conveying mechanism, the tray entering device is arranged on the tray accelerating synchronous conveying mechanism, the tray is positioned on the horizontal tray conveying mechanism, and the horizontal tray conveying mechanism is used for conveying the tray; when the tray box reaches the bottom of the tray entering device, the tray box is bottled by the tray entering device; the horizontal supporting box conveying mechanism is used for accelerating the supporting box filled with the ampoule bottles downstream to correct the unaligned supporting box, and the movement speed of the horizontal supporting box conveying mechanism is lower than that of the supporting box accelerating synchronous conveying mechanism; the marking machine is positioned at the downstream of the support entering device and used for marking the bottles after the bottles enter the support.

The transmission speed of the horizontal support box conveying mechanism is low, so that the horizontal support box conveying mechanism can be initially aligned when a support box is placed, the reserved time is long, and the operation is easy; once the tray box is inclined, the ampoule bottle can not be accurately supported, and the medicine in the ampoule bottle is crushed. The transmission speed of the tray acceleration synchronous conveying mechanism is slightly greater than that of the horizontal tray conveying mechanism; in order to correct the tray which is not righted, the production efficiency and the product percent of pass are also improved.

In the automatic ampoule bottle feeding machine, the horizontal supporting box conveying mechanism and the horizontal ground form an inclination angle of 8-20 degrees. In order to prevent the ampoule body from being poured out of the support box, the safety is improved.

According to the automatic ampoule bottle feeding machine, the horizontal supporting box conveying mechanism comprises a left guardrail, a right guardrail, a first width adjusting device and a conveying device, the width between the left guardrail and the right guardrail is fixed and adjusted by the first width adjusting device, and the conveying device is positioned in the left guardrail and the right guardrail and is positioned at the middle lower part; the conveying device is used for conveying the tray.

This automatic go into and hold in palm machine can adapt to the ampoule of more specifications, when changing the ampoule specification, only needs to adjust the width of left guardrail and right guardrail, can realize through first width adjusting device.

In the automatic ampoule bottle feeding machine, the tray acceleration synchronous conveying mechanism comprises a second width adjusting device and a second conveying device; the second width adjusting device is an adjusting bolt capable of moving and fixing in position in the width direction, and the adjusting bolt is arranged in an elongated round hole extending in the width direction; the second conveying device comprises at least two accelerating conveying belts and driving wheels, and the accelerating conveying belts are in transmission connection with the driving wheels.

This automatic go into support machine, when changing the ampoule of different specifications, still need adjust the synchronous conveyor with higher speed of support box, adopts second width adjusting device to realize.

The automatic ampoule bottle feeding machine comprises a hopper and a grooved pulley; the bin hopper is used for containing ampoule bottles, and a bottle body outlet is formed in the bottom of the bin hopper; the grooved wheel is positioned below the bottle body discharge port; the edge of the wheel of the grooved wheel is provided with a notch for supporting the ampoule body.

According to the automatic support entering machine, a grooved wheel is arranged at an outlet at the lower part of a bin hopper, and the grooved wheel rotates to enable an ampoule bottle body to rotate out and release into a support box below the grooved wheel.

The automatic ampoule entering machine further comprises a turnover box, the turnover box is used for containing the ampoule bodies, and the turnover box is connected with the bin hopper in a sliding and clamping mode.

In order to lay the ampoule more convenient, can deposit the ampoule in advance and put the turnover box in, can be connected through the joint between turnover box and the hopper, it is more convenient to connect.

According to the automatic ampoule bottle feeding machine, the bin hopper is further internally provided with an upper limit sensor and a lower limit sensor, the upper limit sensor is located at the upper part of the bin hopper, and the lower limit sensor is located at the position, close to the bottom, of the bin hopper.

The sensor is favorable for monitoring the full load rate of the ampoule body, reduces the empty load operation and improves the production efficiency.

According to the automatic ampoule bottle feeding machine, the tray box arrival detection sensor is arranged at the upstream of the grooved pulley, and the tray box arrival detection sensor is arranged on the tray box acceleration synchronous conveying mechanism or the hopper.

Whether the detection holds in the palm the box and arrives, the rotation of the controller of being convenient for control sheave, it is more accurate to link up the cooperation.

The invention has the beneficial effects that:

the tray entering machine can adapt to ampoule bodies with different specifications only by adjusting the width of the guardrail and the tray box accelerating synchronous conveying mechanism and replacing grooved wheels with different widths, so that the ampoule bodies with various specifications can be adapted only by replacing one part, and the tray entering machine is wider in adaptability;

the accelerating synchronous conveying mechanism for the support box solves the problems of low efficiency and inaccurate support entering of the support box and realizes high-speed synchronous support entering.

Drawings

In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

Fig. 1 is a front view of an automatic ampoule dispenser according to an embodiment of the present invention.

Fig. 2 is a perspective view of an automatic ampoule bottle feeding machine according to an embodiment of the present invention.

Fig. 3 is a top view of an automatic ampoule dispenser according to an embodiment of the present invention.

Fig. 4 is a perspective view of a transfer box of a tray entering device according to an embodiment of the present invention.

Fig. 5 is a schematic view of an empty transfer box of the tray entering device according to an embodiment of the present invention.

Fig. 6 is a schematic view of a turnover box of the tray device for holding ampoule bottles according to an embodiment of the present invention.

Fig. 7 is a schematic view illustrating an empty bin of the tray entering device according to an embodiment of the present invention.

Fig. 8 is a schematic diagram illustrating a shortage of ampoule bottles in a hopper of the tray entering device according to an embodiment of the present invention.

Fig. 9 is a schematic view illustrating an ampoule body being added to a hopper by a turnover box of the supporting device according to an embodiment of the present invention.

Fig. 10 is a schematic view of a hopper of a loading device for loading ampoule bottles in a container according to an embodiment of the present invention.

Fig. 11 is a schematic diagram of a manual boxing operation of the tray entering device according to an embodiment of the present invention.

Fig. 12 is a flowchart illustrating an operation of an automatic ampoule dispenser according to an embodiment of the present invention.

The reference numerals are explained below:

1. a horizontal tray conveying mechanism 2, a tray acceleration synchronous conveying mechanism; 3. a support device; 4. supporting the box; 5. marking machine; 6. a left guardrail; 7. a right guardrail; 8. a first width adjustment device; 9. a conveying device; 10. a second width adjustment device; 11. a hopper; 12. a grooved wheel; 13. a turnover box; 131. a drawing plate; 132. a pull handle; 14. an upper limit sensor; 15. a lower limit sensor; 16. a tray arrival detection sensor; 17. adjusting the bolt; 18. a long round hole; 19. accelerating the conveyor belt; 20. a driving wheel.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.

As shown in fig. 1 to 3, an automatic ampoule bottle supporting machine comprises a horizontal supporting box conveying mechanism 1, a supporting box accelerating synchronous conveying mechanism 2, a supporting device 3, a supporting box and a marking machine 5; the tray accelerating synchronous conveying mechanism 2 is arranged in the middle of the horizontal tray conveying mechanism 1, the tray entering device 3 is arranged on the tray accelerating synchronous conveying mechanism 2, the tray 4 is positioned on the horizontal tray conveying mechanism 1, and the horizontal tray conveying mechanism 1 is used for conveying the tray 4; when the supporting box 4 reaches the bottom of the supporting device 3, the supporting box 4 is bottled by the supporting device 3; the tray acceleration synchronous conveying mechanism 2 is used for accelerating the tray 4 filled with the ampoule bottles downstream to correct the tray 4 which is not righted, and the movement speed of the horizontal tray conveying mechanism 1 is smaller than that of the tray acceleration synchronous conveying mechanism 2; the marking machine 5 is positioned at the downstream of the support device 3 and used for marking the bottles after being supported.

The transmission speed of the horizontal support box conveying mechanism is low, so that the horizontal support box conveying mechanism can be initially aligned when a support box is placed, the reserved time is long, and the operation is easy; once the tray box is inclined, the ampoule bottle can not be accurately supported, and the medicine in the ampoule bottle is crushed. The transmission speed of the tray acceleration synchronous conveying mechanism is slightly greater than that of the horizontal tray conveying mechanism; in order to correct the tray which is not righted, the production efficiency and the product percent of pass are also improved.

In any of the above embodiments, in the automatic palletizing machine, the horizontal palletizing box conveying mechanism 1 forms an inclination angle of 8 to 20 degrees with the horizontal ground. In order to prevent the ampoule body from being poured out of the support box, the safety is improved.

In any one of the above embodiments, the automatic palletizing machine, the horizontal palletizing box conveying mechanism 1 comprises a left guardrail 6, a right guardrail 7, a first width adjusting device 8 and a conveying device 9, the width between the left guardrail 6 and the right guardrail 7 is fixed and adjusted by the first width adjusting device 8, and the conveying device 9 is positioned in the left guardrail 6 and the right guardrail 7 and is positioned at the middle lower part; the conveying device 9 is used for conveying the tray.

This automatic go into and hold in palm machine can adapt to the ampoule of more specifications, when changing the ampoule specification, only needs to adjust the width of left guardrail 6 and right guardrail 7, can realize through first width adjusting device 8.

In any of the above embodiments, the automatic tray feeder, the tray acceleration synchronous conveying mechanism 2 includes a second width adjusting device 10 and a second conveying device; the second width adjusting device 10 is an adjusting bolt 17 which can move and fix the position in the width direction, and the adjusting bolt 17 is arranged in an oblong hole 18 extending in the width direction; the second conveying device comprises an accelerating conveying belt 19 and at least two driving wheels 20, and the accelerating conveying belt 19 is in transmission connection with the driving wheels 20. The accelerating conveying belt accelerates the supporting box by means of friction force.

This automatic go into and hold in palm machine, when changing the ampoule of different specifications, still need to hold in the palm box and accelerate synchronous conveyor 2 and adjust, adopt second width adjusting device 10 to realize.

In any of the above embodiments, the automatic palletizing machine, the palletizing device 3 includes a hopper 11, a sheave 12; the hopper 11 is used for containing ampoule bottles, and a bottle body outlet is formed in the bottom of the hopper 11; the sheave 12 is located below the bottle discharge port; the edge of the wheel of the grooved wheel 12 is provided with a notch for supporting the ampoule body.

In the automatic support machine, a grooved wheel 12 is arranged at the lower outlet of a bin 11, and the grooved wheel 12 rotates to rotate an ampoule body out and release the ampoule body into a support box below.

In any of the above embodiments, as shown in fig. 4 to 10, the tray entering device 3 further includes a turnover box 13, and the turnover box 13 is used for containing ampoule bottles and can rapidly add the ampoule bottles into the hopper 11, so as to achieve an efficient feeding function. To facilitate the sliding engagement between the loading turnover box 13 and the hopper 11. So that the turnover box 13 is slidably inserted into the hopper 11 at the time of charging. In the concrete operation, after the turnover box 13 is inserted into the hopper 11, the side wall of the turnover box 13 is in sliding fit with the inner wall of the hopper 11, so that the stability is higher during charging.

As shown in fig. 4 to 10, in the embodiment, an accommodating space for accommodating an ampoule body is provided in the turnover box 13, the accommodating space penetrates through the lower end of the turnover box 13 to form a material inlet, a pull plate 131 is horizontally inserted into the material inlet, and two ends of the pull plate 131 are engaged with the sidewall of the material inlet; before feeding into the hopper 11, operating personnel can deposit the ampoule in the turnover box 13 in advance, when the ampoule is not enough in the hopper, will be equipped with in the turnover box 13 of ampoule along vertical insertion hopper 11 with the mode that the pan feeding mouth is down, take out pull board 131 level afterwards to in adding the ampoule in the turnover box 13 in the hopper 11, operating personnel takes out pull board 131 from turnover box 13 back, again along vertical upwards take out turnover box 13 from hopper 11, just can make the ampoule that holds in turnover box 13 all keep somewhere in hopper 11, realize reinforced fast.

As shown in fig. 4 to 6, in order to facilitate the operator to take out the pulling plate 131 from the turnover box 13, in this embodiment, a pulling handle 132 is further disposed on an outer edge of the pulling plate 131, so that the pulling plate 131 can be more conveniently taken out from the turnover box 13 in which the ampoule body is placed. The convenience of operation is improved.

As shown in fig. 1, in any of the above embodiments, the automatic palletizer further includes an upper limit sensor 14 and a lower limit sensor 15 in the hopper 11, wherein the upper limit sensor 14 is located at an upper portion of the hopper 11, and the lower limit sensor 15 is located at a position close to a bottom portion of the hopper 11. Therefore, when the ampoule body in the hopper is insufficient, the ampoule body can be detected by the lower limit sensor 15, so that an operator can supplement the ampoule body in the hopper in time by adopting the turnover box; the upper limit sensor 14 can limit the number of ampoule bottles in the hopper, so as to prevent the equipment from being damaged due to overload. To sum up, the sensor is provided with and does benefit to the full load rate of monitoring ampoule, reduces empty load operation, improves production efficiency.

In any of the embodiments described above, as shown in fig. 1, the automatic palletizer is provided with a pallet arrival detection sensor 16 at a position upstream of the sheave 12, and the pallet arrival detection sensor 16 is provided on the pallet acceleration synchronous conveyor 2 or on the hopper 11. Whether more being convenient for like this detect and hold in the palm the box and reach, the controller of being convenient for controls the rotation of sheave, and it is more accurate to link up the cooperation.

As shown in fig. 12, as another aspect of the present invention, there is further provided a method for loading and boxing ampoule bottles by using the automatic ampoule bottle loading machine in the above embodiments, which includes the following steps:

step 1, manual support placing: firstly, manually placing the supporting box at the bottom of the conveying device, and driving the supporting box to move upwards by the conveying device;

step 2, automatic supporting: after the supporting box is automatically conveyed to the position of the supporting device, the ampoule bottle is automatically supported, and after the supporting box is supported, the supporting box which is not righted is righted under the acceleration of the supporting box acceleration synchronous conveying mechanism;

step 3, automatic marking: when the aligned support box reaches the marking machine, the marking machine carries out automatic marking operation;

step 4, manual boxing: and in the step 4, manually boxing the marked tray.

The tray entering machine can adapt to ampoule bodies with different specifications only by adjusting the width of the guardrail and the tray box accelerating synchronous conveying mechanism and replacing grooved wheels with different widths, so that the ampoule bodies with various specifications can be adapted only by replacing one part, and the tray entering machine is wider in adaptability;

the accelerating synchronous conveying mechanism for the support box solves the problems of low efficiency and inaccurate support entering of the support box and realizes high-speed synchronous support entering.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.