Weft yarn traction device of flat laying machine and corresponding weft yarn traction method

文档序号:1237826 发布日期:2020-09-11 浏览:19次 中文

阅读说明:本技术 一种平铺机的纬纱牵引装置及相应的纬纱牵引方法 (Weft yarn traction device of flat laying machine and corresponding weft yarn traction method ) 是由 刘志刚 蒋金忠 李高岭 于 2020-07-06 设计创作,主要内容包括:本发明公开一种平铺机的纬纱牵引装置及纬纱牵引方法,包括机架,所述机架上铺设经纱,所述机架上水平架设有靠板,所述靠板上固定有纬纱移动小车直线运动单元,所述纬纱移动小车直线运动单元一侧设置有纬纱移动小车,所述纬纱移动小车直线运动单元包括电动滑轨,纬纱移动小车滑动设置在电动滑轨上,所述纬纱移动小车底部靠近机架一侧设置有两根纬纱链条,所述纬纱移动小车上固定有纬纱移动小车导纱板;本发明结构设计合理,使用方便,纬纱种类更换调整方便,实现不停机换纱,可以使用不同纬纱,规格调整方便,对纬纱要求低,不需要特殊装置,可以使用各个厂家的纱线,由于纬纱是挂在链条上,所以纬纱间距均匀,加工生产更加稳定,保证产品的质量。(The invention discloses a weft yarn traction device and a weft yarn traction method of a tiling machine, which comprise a rack, wherein warp yarns are laid on the rack, a backup plate is horizontally erected on the rack, a weft yarn moving trolley linear motion unit is fixed on the backup plate, a weft yarn moving trolley is arranged on one side of the weft yarn moving trolley linear motion unit, the weft yarn moving trolley linear motion unit comprises an electric slide rail, the weft yarn moving trolley is arranged on the electric slide rail in a sliding manner, two weft yarn chains are arranged on one side, close to the rack, of the bottom of the weft yarn moving trolley, and a weft yarn moving trolley yarn guide plate is fixed on the weft yarn moving trolley; the invention has reasonable structural design, convenient use, convenient weft yarn type replacement and adjustment, realizes yarn replacement without stopping, can use different weft yarns, has convenient specification adjustment, low requirement on the weft yarns, does not need special devices, can use the yarns of various manufacturers, has uniform weft yarn spacing, more stable processing and production and ensures the product quality because the weft yarns are hung on the chain.)

1. The utility model provides a weft yarn draw gear of tiling machine, includes frame (1), its characterized in that: warp (3) is laid on the rack (1), a weft yarn moving trolley linear motion unit (6) is arranged on the backup plate rack (1), the weft yarn moving trolley linear motion unit (6) comprises a weft yarn moving trolley (7) and an electric slide rail horizontally arranged on the rack (1), the weft yarn moving trolley (7) is arranged on the electric slide rail and horizontally slides along the electric slide rail to lay weft yarns, two weft yarn chains (4) are arranged on two sides of the rack (1) and in the direction perpendicular to the electric slide rail, hook needles which are used for positioning weft yarns and evenly distributed are arranged on the weft yarn chains (4), and the electric slide rail moves relative to the rack (1) along the warp direction or the weft yarn chains (4) are driven by a motor to perform transmission.

2. Weft yarn pulling device for a laying head according to claim 1, characterized in that: two guide rails are arranged on the upper portions of two sides of the rack (1), and two ends of the electric slide rail are connected with the guide rails in a sliding mode.

3. Weft yarn pulling device for a laying head according to claim 1, characterized in that: the weft yarn chain (4) is an annular chain, a driving gear and a driven gear are arranged on the inner ring of the annular chain, and the driving gear rotates under the driving of a motor and a speed reducer.

4. Weft yarn pulling device for a laying head according to claim 1, characterized in that: also comprises a weft yarn moving trolley yarn guide plate (5).

5. Weft yarn pulling device for a laying head according to claim 1, characterized in that: the bottom of the frame (1) is fixedly connected through a connecting rod (2).

6. Weft yarn pulling device for a laying head according to claim 1, characterized in that: the rack (1) is horizontally provided with a backup plate (8), and the length of the backup plate (8) is longer than the distance between two side faces of the rack (1) and is fixedly connected with the rack (1).

7. Weft yarn pulling device for a laying head according to claim 4, characterized in that: the weft yarn moving trolley yarn guide plate (5) is erected above the warp yarns (3).

8. A weft yarn pulling method characterized by: weft yarn pulling device of a laying machine according to any one of claims 1 to 7, a weft yarn pulling method comprising the steps of:

1) the warp (3) moves at a constant speed along the let-off direction of the frame (1);

2) the weft yarn moving trolley (7) drives weft yarns to reciprocate left and right along the electric slide rail;

3) the weft yarn chain (4) and the electric slide rail form relative movement along the warp yarn direction;

4) the weft yarn moving trolley (7) moves to the two ends of the electric sliding rail, and the weft yarn is placed on the crochet needle of the weft yarn chain (4) to enable the weft yarn and the warp yarn (3) to form 90-degree staggering.

9. A weft yarn pulling method according to claim 8, characterized in that: the electric slide rail in the step 3) is fixed relative to the frame (1), and the weft yarn chain (4) is driven along the warp yarn (3) direction.

10. A weft yarn pulling method according to claim 8, characterized in that: the relative movement in the step 3) is pulse-type movement, and the weft yarn moving trolley (7) is a node of the pulse-type relative movement when sliding to the two ends of the electric sliding rail.

Technical Field

The invention belongs to the technical field of textile equipment, and particularly relates to a weft yarn traction device of a flat laying machine and a corresponding weft yarn traction method.

Background

The flat laying machine is an advanced textile machine in the world at present, and the main principle is that yarns in longitudinal and transverse directions are converged together, cross points are bonded through resin adhesive, and the cross points are heated and dried for positioning. The machine is mainly different from the domestic most common rapier loom, and the production efficiency of the flat laying machine can be improved by 30-50 times.

The weft yarn traction of the prior spreading machine is mainly in a rotating mode, and the main defects of the rotary weft yarn spreading device are as follows:

1. the rotating device has a complex structure and occupies a large area.

2. The rotating device has higher yarn removing ratio, unstable lapping effect and longer occupied time for replacing the yarns.

3. The rotating device has very high requirements on the sleeve because the rotating speed of the weft yarn sleeve is relatively high, so that the specification of the yarn is limited, and the specification cannot be conveniently changed.

4. The quality of the product produced by the rotating device is unstable, and the density of the weft yarn is not uniform.

To solve the problems in the related art, no effective solution is proposed at present, and for this purpose, a weft yarn traction device of a spreader and a corresponding weft yarn traction method are proposed.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a weft yarn traction device of a tiling machine and a corresponding weft yarn traction method, which are convenient to use, simple to operate and high in integration degree.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a woof draw gear of tiling machine, which comprises a frame, lay the warp in the frame, set up woof travelling car rectilinear motion unit in the backup plate frame, woof travelling car rectilinear motion unit includes woof travelling car and the electronic slide rail that the level set up in the frame, the woof travelling car sets up on electronic slide rail, and lay the woof along electronic slide rail horizontal slip, the frame both sides set up two woof chains with electronic slide rail vertical direction, set up the crochet hook that is used for fixing a position the evenly arranging of woof on the woof chain, the relative frame of electronic slide rail is driven down along warp direction motion or woof chain at the motor drive.

Two guide rails are arranged on the upper parts of two sides of the frame, and two ends of the electric slide rail are slidably connected with the guide rails.

Preferably, the weft yarn chain is an annular chain, a driving gear and a driven gear are arranged on an inner ring of the annular chain, and the driving gear rotates under the driving of a motor and a speed reducer.

Preferably, the weft yarn moving trolley yarn guide plate is further included.

Preferably, the bottom of the frame is fixedly connected through a connecting rod.

Preferably, a backup plate is horizontally erected on the rack, and the length of the backup plate is longer than the distance between two side faces of the rack and is fixedly connected with the rack.

Preferably, the weft yarn travelling trolley guide plate is erected above the warp yarns.

A weft yarn traction method is based on a weft yarn traction device of a flat laying machine and comprises the following steps:

1) the warp yarns move at a constant speed along the let-off direction of the frame;

2) the weft yarn moving trolley drives the weft yarns to reciprocate left and right along the electric sliding rail;

3) the weft yarn chain and the electric slide rail form relative movement along the warp yarn direction;

4) and the weft moves the trolley to the two ends of the electric sliding rail, and the weft is placed on the crochet needle of the weft chain, so that the weft and the warp form 90-degree interlacing.

Preferably, the electric slide rail in step 3) is fixed relative to the frame, and the weft yarn chain is driven along the warp yarn direction.

Preferably, the relative movement in the step 3) is pulse-type movement, and the weft yarn moving trolley is a node of the pulse-type relative movement when sliding to two ends of the electric sliding rail

Compared with the prior art, the invention provides a weft yarn traction device of a flat laying machine, which has the following beneficial effects:

the weft yarn traction device of the flat laying machine and the corresponding weft yarn traction method have the advantages that the weft yarn type is convenient to replace and adjust, yarn replacement without stopping is achieved, different weft yarns can be used, the specification adjustment is convenient, the requirement on the weft yarns is low, a special device is not needed, yarns of various manufacturers can be used, and the weft yarns are hung on a chain and provided with crochet hooks, so that the weft yarn interval is uniform, the processing and production are more stable, and the product quality is guaranteed.

Drawings

FIG. 1 is a schematic view of the structure of the present invention.

In the figure: 1. a frame; 2. a connecting rod; 3. warp yarns; 4. a weft chain; 5. a weft yarn moving trolley yarn guide plate; 6. a weft yarn moving trolley linear motion unit; 7. a weft yarn moving trolley; 8. a backup plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1, the present invention provides a technical solution: the warp yarn guiding device comprises a rack 1, warp yarns 3 are laid on the rack 1, a weft yarn moving trolley linear motion unit 6 is arranged on a backup plate rack 1, the weft yarn moving trolley linear motion unit 6 comprises a weft yarn moving trolley 7 and an electric slide rail horizontally arranged on the rack 1, and the electric slide rail of the weft yarn moving trolley 7 linear motion unit 6 is of an FSL30 model. The weft yarn moving trolley 7 is arranged on the electric sliding rail and horizontally slides along the electric sliding rail to lay weft yarns, two weft yarn chains 4 are arranged on two sides of the rack 1 in the direction perpendicular to the electric sliding rail, and crochet hooks which are used for positioning the weft yarns and are uniformly arranged are arranged on the weft yarn chains 4. It should be added that the crochet hook can be uniformly arranged on the weft yarn chain to be a structure capable of finely adjusting the distance so as to adapt to the adjustment of the weft yarn distance. The weft yarn chain 4 is an annular chain, a driving gear and a driven gear are arranged on the inner ring of the annular chain, and the driving gear rotates under the driving of a motor and a speed reducer so as to drive the weft yarn chain to transmit. The device also comprises a weft yarn moving trolley yarn guide plate 5, and the weft yarn moving trolley yarn guide plate 5 is erected above the warp yarns 3 and used for adjusting the distance between weft yarns. Frame 1 bottom is connected fixedly through connecting rod 2, guarantees the stability of frame 1, and 8 length of backup plate are longer than the distance between frame 1, connect both sides frame 1 through the screw, play the effect of consolidating the frame simultaneously, and woof travelling car guide plate 5 erects in warp 3 tops for dredge the woof, are fixed with the crochet hook on the 3 chains of warp, and it is fixed with the warp through the crochet hook.

The weft yarn traction device of the flat laying machine is matched with a glue dipping tank, a heating and drying system and a curling device.

The heating and drying system adopts a fan heater for drying.

The electrical components presented in the document are electrically connected to an external master controller and 220V commercial power, and the master controller can be a conventional known device controlled by a computer or the like.

Based on the weft yarn traction device of the flat laying machine, the weft yarn traction method comprises the following steps:

1) the warp 3 moves at a constant speed along the let-off direction of the frame 1;

2) the weft yarn moving trolley 7 drives weft yarns to reciprocate left and right along the electric slide rail;

3) the electric slide rail is fixed relative to the frame 1, and the weft yarn chain 4 is driven along the warp yarn direction 3 to enable the weft yarn chain 4 and the electric slide rail to form relative movement along the warp yarn direction; and the transmission of the weft yarn chain 4 is pulse-type movement, and the weft yarn moving trolley 7 is a node of the pulse-type movement when sliding to the two ends of the electric sliding rail.

4) The weft yarn moving trolley 7 moves to the two ends of the electric sliding rail, and the weft yarn is placed on the crochet needle of the weft yarn chain 4, so that the weft yarn and the warp yarn 3 form 90-degree interlacing;

5) and (3) leading the yarns under the traction of the weft yarn chain 4 to enter a glue dipping tank, then positioning by a heating and drying system, and entering a crimping device to finish the production process.

In conclusion, the novel weft yarn changing device is reasonable in structure, convenient in weft yarn type changing and adjusting, capable of achieving yarn changing without stopping, capable of using different weft yarns, convenient in specification adjusting, low in weft yarn requirement, free of special devices, capable of using yarns of various manufacturers, even in weft yarn space, stable in processing and production and capable of guaranteeing product quality due to the fact that the weft yarns are hung on the chain and the crochet needles are arranged on the chain.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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