阅读说明：本技术 一种物料运输一体化装置 (Material transportation integrated device ) 是由 宦键 田燕 王建平 王伟然 于 2020-05-20 设计创作，主要内容包括：本发明公开了一种物料运输一体化装置,包括机架、设置在所述机架上的电机、与所述电机驱动连接的同步传动机构、与所述同步传动机构的第一输出端驱动连接的爬坡传动机构以及与所述传动机构的第二输出端驱动连接的刮板机构。本发明的物料运输一体化装置,通过设置同步传动机构,利用一个电机能同步驱动爬坡皮带和刮板皮带沿斜面向上运动,爬坡皮带用于运输物料,刮板皮带的末端的刮板能延伸至爬坡皮带的上方,以阻挡物料沿斜面下滑,从而实现防止物料滑落的功能；本发明只采用一个电机,节约了能耗,同时也更加易于控制。(The invention discloses a material transportation integrated device which comprises a rack, a motor arranged on the rack, a synchronous transmission mechanism in driving connection with the motor, a climbing transmission mechanism in driving connection with a first output end of the synchronous transmission mechanism, and a scraper mechanism in driving connection with a second output end of the transmission mechanism. According to the material transportation integrated device, the synchronous transmission mechanism is arranged, the climbing belt and the scraper belt can be synchronously driven to move upwards along the inclined plane by using one motor, the climbing belt is used for transporting materials, and the scraper at the tail end of the scraper belt can extend above the climbing belt to prevent the materials from sliding downwards along the inclined plane, so that the function of preventing the materials from sliding downwards is realized; the invention only adopts one motor, saves energy consumption and is easier to control.)

1. A material transportation integrated device is characterized by comprising a rack, a motor arranged on the rack, a synchronous transmission mechanism in driving connection with the motor, a climbing transmission mechanism in driving connection with a first output end of the synchronous transmission mechanism, and a scraping plate mechanism in driving connection with a second output end of the transmission mechanism;

the synchronous transmission mechanism comprises a first belt wheel in driving connection with an output shaft of the motor, a second belt wheel connected with the first belt wheel through a first synchronous belt, a first synchronous shaft coaxially connected with the second belt wheel, a third belt wheel coaxially connected with the first synchronous shaft, a fourth belt wheel connected with the third belt wheel through a second synchronous belt, and a second synchronous shaft coaxially connected with the fourth belt wheel;

the climbing transmission mechanism comprises a first driving roller coaxially connected to the first end of the first synchronizing shaft and a first driven roller connected with the first driving roller through a climbing belt, and the scraping mechanism comprises a second driving roller coaxially connected to the first end of the second synchronizing shaft, a second driven roller connected with the second driving roller through a scraping belt and a scraping plate assembly arranged on the surface of the scraping plate belt;

the second driving roller is arranged above the first driving roller, the climbing belt is arranged in an inclined mode, and the scraper belt is parallel to the climbing belt.

2. The integrated material conveying device according to claim 1, wherein side baffles are arranged on two sides of the climbing belt along the direction of the inclined plane, and supporting rods fixedly connected with the rack are connected to the side baffles.

3. The integrated material transportation device according to claim 1, wherein the scraper assembly comprises a plurality of mounting seats arranged on the surface of the scraper belt at uniform intervals, mounting grooves formed in the mounting seats, and scrapers rotatably connected in the mounting grooves.

4. The material transportation integrated device according to claim 3, wherein the cross section of the installation groove is trapezoidal, and the side surface of the installation groove sequentially comprises a first side blocking surface and a second side blocking surface along the movement direction of the scraper belt;

the inner of scraper blade is connected through the pivot in the mounting groove, the outer end of scraper blade stretches out the mounting groove.

5. The integrated material transportation device according to claim 4, wherein a threaded hole penetrating through the mounting groove to the first side blocking surface is formed in the side portion of the mounting seat, an adjusting stud is fittingly inserted into the threaded hole, a nut is connected to the outer end of the adjusting stud, and a spring is arranged between the inner end of the adjusting stud and the side portion of the scraper.

6. The integrated material conveying device according to claim 5, wherein a spring hole is formed in the inner end of the adjusting stud, one end of the spring is inserted into the spring hole, and the other end of the spring is connected with the side portion of the scraper.

7. The integrated material conveying device according to claim 4, wherein the bottom surface and the side surface of the inner end of the scraper are connected through a circular arc surface.

8. The material transportation integrated device as claimed in claim 3, wherein clamping blocks are arranged on two sides of the outer end of the scraper, and clamping grooves for being erected on the side baffles are formed in the bottom surfaces of the clamping blocks.

9. The integrated material transportation device according to claim 8, wherein an arc-shaped end is arranged at the top of the side baffle, and the clamping groove is an arc-shaped groove matched with the arc-shaped end.

10. The integrated material transport device of claim 1, wherein the frame comprises a base and first and second mounting plates attached to the base.

Technical Field

The invention relates to the field of electromechanical equipment, in particular to a material transportation integrated device.

Background

Belt conveying equipment is widely used in the industry transmission field, especially to slope transport, but when carrying out slope material conveying, cause the material to slide easily, like chinese patent CN201420170048.2, discloses an antiskid conveyer that falls, and it sets up parallel scraper blade through the belt top at the slope, scraper blade and belt simultaneous movement to form the top at the belt and block the material, in order to prevent the material gliding, it can solve the problem that material thickness can the landing when being higher than the baffle in the aforesaid scheme. It still has at least the following drawbacks: 1) in the scheme, two sets of driving equipment are needed, one set of driving equipment drives the belt, the other set of driving equipment drives the scraper and the two sets of driving equipment need to be synchronous, so that the energy consumption is increased; 2) the materials are easy to slide from the two sides of the belt; 3) when the scraper blade moves upwards along the inclined plane, because the existence of dog, the scraper blade can only rotate to the position perpendicular with the belt at most, if there is great resistance (for example great cubic material, or the blockking that the material conglomeration formed) the time, because the scraper blade is prevented can't cross the barrier, the risk that the motor card dies or the scraper blade is broken appears easily.

Disclosure of Invention

The invention aims to solve the technical problem of providing a material transportation integrated device aiming at the defects in the prior art.

In order to solve the technical problems, the invention adopts the technical scheme that: a material transportation integrated device comprises a rack, a motor arranged on the rack, a synchronous transmission mechanism in driving connection with the motor, a climbing transmission mechanism in driving connection with a first output end of the synchronous transmission mechanism, and a scraping plate mechanism in driving connection with a second output end of the transmission mechanism;

the synchronous transmission mechanism comprises a first belt wheel in driving connection with an output shaft of the motor, a second belt wheel connected with the first belt wheel through a first synchronous belt, a first synchronous shaft coaxially connected with the second belt wheel, a third belt wheel coaxially connected with the first synchronous shaft, a fourth belt wheel connected with the third belt wheel through a second synchronous belt, and a second synchronous shaft coaxially connected with the fourth belt wheel;

the climbing transmission mechanism comprises a first driving roller coaxially connected to the first end of the first synchronizing shaft and a first driven roller connected with the first driving roller through a climbing belt, and the scraping mechanism comprises a second driving roller coaxially connected to the first end of the second synchronizing shaft, a second driven roller connected with the second driving roller through a scraping belt and a scraping plate assembly arranged on the surface of the scraping plate belt;

the second driving roller is arranged above the first driving roller, the climbing belt is arranged in an inclined mode, and the scraper belt is parallel to the climbing belt.

Preferably, the two sides of the climbing belt along the inclined plane direction are provided with side baffles, and the side baffles are connected with supporting rods fixedly connected with the rack.

Preferably, the scraper component comprises a plurality of mounting seats arranged on the surface of the scraper belt at uniform intervals, mounting grooves formed in the mounting seats, and scrapers rotatably connected in the mounting grooves.

Preferably, the section of the installation groove is trapezoidal, and the side surface of the installation groove sequentially comprises a first side blocking surface and a second side blocking surface along the movement direction of the scraper belt;

the inner of scraper blade is connected through the pivot in the mounting groove, the outer end of scraper blade stretches out the mounting groove.

Preferably, the side part of the mounting seat is provided with a threaded hole penetrating to the first side blocking surface of the mounting groove, an adjusting stud is inserted into the threaded hole in a matched manner, the outer end of the adjusting stud is connected with a nut, and a spring is arranged between the inner end of the adjusting stud and the side part of the scraper.

Preferably, the inner end of the adjusting stud is provided with a spring hole, one end of the spring is inserted into the spring hole, and the other end of the spring is connected with the side part of the scraper.

Preferably, the bottom surface of the inner end of the scraper is connected with the side surface through a circular arc surface.

Preferably, the two sides of the outer end of the scraper are provided with clamping blocks, and the bottom surfaces of the clamping blocks are provided with clamping grooves used for being erected on the side baffles.

Preferably, the top of the side baffle is provided with an arc end, and the clamping groove is an arc groove used for being matched with the arc end.

Preferably, the frame includes a base and first and second mounting plates attached to the base.

The invention has the beneficial effects that: according to the material transportation integrated device, the synchronous transmission mechanism is arranged, the climbing belt and the scraper belt can be synchronously driven to move upwards along the inclined plane by using one motor, the climbing belt is used for transporting materials, and the scraper at the tail end of the scraper belt can extend above the climbing belt to prevent the materials from sliding downwards along the inclined plane, so that the function of preventing the materials from sliding downwards is realized; the invention only adopts one motor, thus saving energy consumption and being easier to control;

the scraper mechanism not only can have a better blocking effect on materials and prevent the materials from sliding downwards, but also has a certain degree of rotational freedom, and when an overlarge blocking force is met, the scraper can cross the blocking object to prevent a motor from being blocked or equipment from being damaged;

according to the invention, the side baffle is arranged at the side part of the climbing belt, so that the material can be prevented from sliding out of the side part of the climbing belt, the scraper can be prevented from transversely shaking along the climbing belt through the matching of the side baffle and the clamping block, the stability of the scraper can be improved, and the effect of the scraper on preventing the material from sliding down can be further improved.

Drawings

FIG. 1 is a schematic structural diagram of an integrated material transportation device according to the present invention;

FIG. 2 is a schematic structural diagram of the synchronous drive mechanism of the present invention;

FIG. 3 is a top view schematic of the squeegee assembly of the present invention;

FIG. 4 is a cross-sectional structural schematic of the squeegee assembly of the present invention;

FIG. 5 is a schematic view of the inner end of the squeegee of FIG. 4 of the present invention;

FIG. 6 is a schematic view of the adjusting stud of the present invention;

FIG. 7 is a schematic structural view of the squeegee assembly of the present invention in another state;

FIG. 8 is a front view in elevation of the squeegee assembly of the present invention;

FIG. 9 is a schematic front view of a side dam of the present invention;

FIG. 10 is a schematic view of the configuration of the squeegee assembly of the invention in cooperation with a side dam.

Description of reference numerals:

1, a frame; 10-a first mounting plate; 11-a second mounting plate; 12-a base;

2, a motor;

3-a synchronous transmission mechanism; 30-a first output end of the synchronous transmission mechanism; 31-a second output of the synchronous drive; 32 — a first pulley; 33 — a first synchronization belt; 34 — a second pulley; 35-a first synchronizing shaft; 36-a third pulley; 37-a second synchronous belt; 38 — fourth pulley; 39 — a second synchronizing shaft; 350 — a first end of a first synchronising shaft; 390 — first end of second synchronizing shaft;

4, climbing transmission mechanism; 40-a first active roller; 41-a first passive roller; 42-climbing belt;

5, a scraper mechanism; 50-a second active roller; 51-a second passive roller; 52-scraper belt; 53-a squeegee assembly; 530-mounting seat; 531-mounting groove; 532-scraper blade; 533 — first side stop face; 534-second side baffle surface; 535-a rotating shaft; 536-a threaded hole; 537-adjusting the stud; 538-a nut; 539-spring; 5320-arc surface; 5321-a fixture block; 5322 a card slot; 5370-spring hole;

6-side baffle; 60-supporting rods; 61-arc end.

Detailed Description

The present invention is further described in detail below with reference to examples so that those skilled in the art can practice the invention with reference to the description.

It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.

As shown in fig. 1 to 10, the material transportation integrated device of the present embodiment includes a frame 1, a motor 2 disposed on the frame 1, a synchronous transmission mechanism 3 drivingly connected to the motor 2, a climbing transmission mechanism 4 drivingly connected to a first output end 30 of the synchronous transmission mechanism, and a scraping mechanism 5 drivingly connected to a second output end 31 of the synchronous transmission mechanism;

the synchronous transmission mechanism 3 comprises a first belt wheel 32 in driving connection with the output shaft of the motor 2, a second belt wheel 34 connected with the first belt wheel 32 through a first synchronous belt 33, a first synchronous shaft 35 coaxially connected with the second belt wheel 34, a third belt wheel 36 coaxially connected with the first synchronous shaft 35, a fourth belt wheel 38 connected with the third belt wheel 36 through a second synchronous belt 37 and a second synchronous shaft 39 coaxially connected with the fourth belt wheel 38;

the climbing transmission mechanism 4 comprises a first driving roller 40 coaxially connected to the first end 350 of the first synchronizing shaft and a first driven roller 41 connected with the first driving roller 40 through a climbing belt 42, and the scraper mechanism 5 comprises a second driving roller 50 coaxially connected to the first end 390 of the second synchronizing shaft, a second driven roller 51 connected with the second driving roller 50 through a scraper belt 52 and a scraper component 53 arranged on the surface of the scraper belt 52;

the second driving roller 50 is disposed above the first driving roller 40, the climbing belt 42 is disposed obliquely, and the scraper belt 52 is parallel to the climbing belt 42.

According to the invention, the climbing belt 42 and the scraper belt 52 can be synchronously driven by the motor 2 to move upwards along the inclined plane, the climbing belt 42 is used for transporting materials, and the tail end of the scraper mechanism 5 on the scraper belt 52 can extend above the climbing belt 42 to prevent the materials from sliding downwards along the inclined plane, so that the function of preventing the materials from sliding downwards is realized. The driving of the two belts is realized through the motor 2, and the two belts synchronously move simultaneously, so that when the two belts move, the scraper component 53 is static relative to the climbing belt 42, and the material consumption on the climbing belt 42 can be well blocked. One driving mechanism saves energy consumption and is easier to control. Further specific examples are provided below for further illustration.

In a further preferred embodiment, the squeegee assembly 53 includes a plurality of mounting receptacles 530 uniformly spaced apart on the surface of the squeegee belt 52, mounting slots 531 formed in the mounting receptacles 530, and squeegees 532 rotatably coupled in the mounting slots 531. The inner end of the scraper 532 is connected in the mounting groove 531 by the rotating shaft 535, and the outer end of the scraper 532 extends out of the mounting groove 531. A threaded hole 536 penetrating to the first side blocking surface 533 of the mounting groove 531 is formed in the side portion of the mounting seat 530, a nut 538 is connected to the outer end of the adjusting stud 537, the adjusting stud 537 is inserted into the threaded hole 536 in a matching manner, and a spring 539 is arranged between the inner end of the adjusting stud 537 and the side portion of the scraper 532. A spring hole 5390 is formed at the inner end of the adjusting stud 537, one end of the spring 539 is inserted into the spring hole 5390, and the other end is connected with the side portion of the scraper 532. The adjusting stud 537 is sleeved on the spring 539 and can rotate relative to the spring 539.

Further, referring to fig. 4 to 7, the cross section of the installation groove 531 is trapezoidal, the side surface of the installation groove 531 sequentially includes a first side blocking surface 533 and a second side blocking surface 534 along the moving direction of the scraper belt 52, when there is no material blocking, the scraper 532 clings to the second side blocking surface 534 under the thrust action of the spring 539, and when the scraper 532 receives the material blocking, the scraper 532 receives the downward acting force along the inclined surface, so that the scraper 532 rotates clockwise until the spring 539 is compressed to the shortest and approaches to the second side blocking surface 534.

Through this structure setting, make scraper 532 can have better effect of blockking to the material, prevent that the material from gliding, make scraper 532 have certain rotational degree of freedom again, when meetting the powerful blockking (going into bold material), scraper 532 can cross this obstacle to prevent that motor 2 card is dead or equipment damages (if scraper 532 is broken). It will be appreciated that the ends of the scrapers 532 are able to contact the material, i.e., when the scrapers 532 are in close contact with the first side blocking surfaces 533 (as shown in fig. 1 and 4), the ends of the scrapers 532 will contact the surface of the climbing belt 42 or have a small clearance, thereby preventing the material from sliding down. Under normal conditions, because the elasticity effect of spring 539, scraper 532 keeps better contact and can not rotate with the material, can play normal anti-gliding effect, only when the resistance that scraper 532 meets was too big, just can clockwise rotation to cross the obstacle.

The depth of insertion of the adjustment stud 537 into the mounting groove 531 can be adjusted by rotating the nut 538, thereby enabling adjustment of the maximum angle at which the flight 532 can be rotated clockwise. For example, when it is desired to increase the maximum angle at which the flighting 532 can rotate clockwise (which may be over a larger obstruction, such as a larger block size in a material), rotating the nut 538 causes the adjustment stud 537 to move outwardly, decreasing in length into the mounting slot 531, and rotating the flighting 532 clockwise may move closer to the second side stop 534 (as shown in FIG. 7), thereby allowing the distance between the outer end of the flighting 532 and the ramp belt 42 to increase to over a larger obstruction. Therefore, the antiskid property of the materials can be guaranteed by adjusting the adaptability of the scraper 532 for different transported materials, and the phenomenon that the equipment is blocked due to blocking can be avoided.

Further, the bottom surface and the side surface of the inner end of the scraper 532 are connected by a circular arc surface 5320. The inner end of the scraper 532 can smoothly rotate in the mounting groove 531. Further, the corner of the inner end of the mounting groove 531 may also be provided with a circular arc surface 5320.

In a further preferred embodiment, the side boards 6 are disposed on two sides of the climbing belt 42 along the inclined plane, and the side boards 6 are connected with support rods 60 fixedly connected with the frame 1. The material can be prevented from slipping out from the side of the climbing belt 42 by providing the side barrier 6.

Furthermore, two sides of the outer end of the scraper 532 are provided with a block 5321, and the bottom surface of the block 5321 is provided with a slot 5322 for erecting on the side baffle 6. When the scraper 532 moves above the climbing belt 42, the clamping groove 5322 on the clamping block 5321 is sleeved on the side baffle 6 along the moving direction (as shown in fig. 10), the clamping block 5321 slides upwards along the inclined plane relative to the side baffle 6, the clamping block 5321 can prevent the scraper 532 from shaking along the transverse direction of the climbing belt 42, the stability of the scraper 532 can be improved, and the effect that the scraper 532 blocks the material to slide downwards can be further improved.

The top of the side baffle 6 is provided with an arc-shaped end 61, and the clamping groove 5322 is an arc-shaped groove used for being matched with the arc-shaped end 61. The arc-shaped end 61 is inserted into the arc-shaped groove in a matching manner, which is not only beneficial to the insertion of the side baffle 6 into the clamping groove 5322, but also beneficial to the smooth relative sliding between the side baffle 6 and the clamping groove 5322

In this embodiment, the rack 1 includes a base 12, and a first mounting plate 10 and a second mounting plate 11 connected to the base 12. The base 12 is also provided with a plurality of support rods for mounting the climbing transmission mechanism 4 and the scraper mechanism 5. The motor 2 is mounted on the first mounting plate 10 and the synchronous drive mechanism 3 is mounted on the second mounting plate 11.

While embodiments of the invention have been disclosed above, it is not limited to the applications listed in the description and the embodiments, which are fully applicable in all kinds of fields of application of the invention, and further modifications may readily be effected by those skilled in the art, so that the invention is not limited to the specific details without departing from the general concept defined by the claims and the scope of equivalents.