阅读说明：本技术 光伏铝边框角码自动安装设备 (Photovoltaic aluminium frame angle sign indicating number automatic installation equipment ) 是由 刘海涛 刘云华 刘晏辰 董明 于 2020-06-16 设计创作，主要内容包括：本发明公开了一种光伏铝边框角码自动安装设备,包括储存角码的料仓和将角码推入光伏铝边框的推进机构,料仓设有出料口,推进机构设有临时装载单个待安装角码的储料槽,料仓和推进机构之间设有导轨,导轨由至少三根导杆组成,三根导杆均为空间曲线导杆,其中至少设有一根导杆位于角码内侧夹角处,角码的两个边的外侧面均至少设有一根导杆,导轨前端与料仓的出料口连接,后端与推进机构的储料槽连接,导轨的形状为使角码在通过时姿态发生转变,最终使角码从导轨进入储料槽时的姿态可直接由推进机构推入光伏铝边框。整体结构简单,可以实现角码的自动安装,能够组成全自动加工流水线。(The invention discloses an automatic installation device for a photovoltaic aluminum frame corner connector, which comprises a bin for storing the corner connector and a pushing mechanism for pushing the corner connector into the photovoltaic aluminum frame, wherein the bin is provided with a discharge port, the pushing mechanism is provided with a storage tank for temporarily loading a single corner connector to be installed, a guide rail is arranged between the bin and the pushing mechanism and consists of at least three guide rods, the three guide rods are space curve guide rods, at least one guide rod is arranged at the included angle part on the inner side of the corner connector, the outer side surfaces of two sides of the corner connector are respectively provided with at least one guide rod, the front end of the guide rail is connected with the discharge port of the bin, the rear end of the guide rail is connected with the storage tank of the pushing mechanism, the shape of the guide rail is such that the posture of the corner connector is changed when the corner connector passes through, and finally. Overall structure is simple, can realize the automatic installation of angle sign indicating number, can constitute full-automatic assembly line.)

1. The utility model provides a photovoltaic aluminium frame angle sign indicating number automatic installation equipment, includes the feed bin of storing the angle sign indicating number and pushes the advancing mechanism of photovoltaic aluminium frame with the angle sign indicating number, and the feed bin is equipped with the discharge gate, and advancing mechanism is equipped with the single stock chest of treating the installation angle sign indicating number of temporary loading, its characterized in that: be equipped with the guide rail between feed bin and the advancing mechanism, the guide rail comprises three piece at least guide arms, three guide arms are the space curve guide arm, wherein it is located the inboard contained angle department of angle sign indicating number to be equipped with a guide arm at least, the lateral surface on two limits of angle sign indicating number all is equipped with a guide arm at least, the guide rail front end is connected with the discharge gate of feed bin, the rear end is connected with advancing mechanism's stock chest, the gesture takes place to change when the shape of guide rail is passing through for making the angle sign indicating number, the gesture when finally making the angle sign indicating number get into the stock chest can directly push photovoltaic aluminium frame by.

2. The photovoltaic aluminum border corner connector automatic installation equipment of claim 1, characterized in that: the guide rod is formed by bending a metal rod or a metal pipe through a numerical control pipe bender.

3. The photovoltaic aluminum border corner connector automatic installation equipment of claim 1, characterized in that: the guide rod is manufactured and molded through 3D printing.

4. The photovoltaic aluminum border corner connector automatic installation equipment of claim 1, characterized in that: the guide rod is formed by manually carving, polishing and forming.

5. The photovoltaic aluminum border corner connector automatic installation equipment of claim 1, characterized in that: the side surface of the storage tank of the propelling mechanism is provided with a guide groove, the shape of the guide groove is the same as that of the corner connector, and the corner connector enters the storage tank through the guide groove.

6. The photovoltaic aluminum border corner connector automatic installation equipment of claim 1, characterized in that: the propelling mechanism is driven by a cylinder.

7. The photovoltaic aluminum border corner connector automatic installation equipment of claim 1, characterized in that: the corner connectors in the storage bin are arranged in an arrow shape, the discharge port is arranged at the bottom of one end of the storage bin, the shape of the discharge port is the same as that of the corner connectors, and the corner connectors fall down from the discharge port to enter the guide rail.

8. The photovoltaic aluminum border corner connector automatic installation equipment of claim 7, characterized in that: the feed bin is provided with a pushing mechanism for pushing the corner connectors to enter the guide rail from the discharge hole.

Technical Field

The invention belongs to the technical field of photovoltaics, and particularly relates to corner connector installation equipment for a photovoltaic aluminum frame.

Background

In the field of processing of aluminum alloy frames in the photovoltaic industry, the installation of corner connectors is basically implemented through manual operation. The angle sign indicating number is that the aluminum alloy section bar cuts out and takes shape, and to the photovoltaic aluminum alloy frame of different specifications, the cross sectional shape and the length dimension of angle sign indicating number also are different, and the specification is various, but all is 90 degrees angular structure. The angle sign indicating number of 90 degrees horn structures is not the axisymmetric part, and during the installation, photovoltaic aluminium frame was packed into on one side of angular form, has the direction requirement during consequently the installation, and the manual work is very easy to make mistakes. Meanwhile, the length of the photovoltaic aluminum alloy frame is usually 900 mm-2200 mm, and when the angle brace is installed manually, two ends of the section bar must be respectively provided with an operator, and the angle brace is plugged manually to complete installation.

Disclosure of Invention

The invention aims to solve the technical problem of providing equipment for automatically installing corner connectors into photovoltaic aluminum frames.

In order to solve the technical problems, the invention is realized by the following technical scheme: the utility model provides a photovoltaic aluminium frame angle sign indicating number automatic installation equipment, including the feed bin of storing the angle sign indicating number and push the advancing mechanism of photovoltaic aluminium frame with the angle sign indicating number, the feed bin is equipped with the discharge gate, advancing mechanism is equipped with the single stock chest of treating the installation angle sign indicating number of temporary loading, be equipped with the guide rail between feed bin and the advancing mechanism, the guide rail comprises three piece at least guide arms, three guide arms are the space curve guide arm, wherein be equipped with a guide arm at least and be located the inboard contained angle department of angle sign indicating number, the lateral surface on two limits of angle sign indicating number all is equipped with a guide arm at least, the guide rail front end is connected with the discharge gate of feed bin, the rear end is connected with advancing mechanism's stock chest, the shape of guide rail takes place to change for making the angle sign indicating number gesture when passing.

Furthermore, the guide rod is formed by bending a metal rod or metal through a numerical control pipe bender.

Further, the guide rod is manufactured and molded through 3D printing.

Further, the guide rod is formed by manually carving, polishing and forming.

Furthermore, a guide groove is arranged on the side face of the storage tank of the propelling mechanism, the shape of the guide groove is the same as that of the corner connector, and the corner connector enters the storage tank through the guide groove.

Further, the propulsion mechanism is driven by a cylinder.

Furthermore, the corner connectors in the storage bin are laterally arranged in an arrow shape, the discharge port is formed in the bottom of one end of the storage bin, the shape of the discharge port is the same as that of the corner connectors, and the corner connectors fall down from the discharge port to enter the guide rail.

Further, the feed bin is provided with a material pushing mechanism for pushing the corner connectors to enter the guide rail from the discharge hole.

The photovoltaic aluminum frame corner connector has the advantages that the bin is used for storing the corner connectors and sending the corner connectors into the guide rail, the guide rail enables the corner connectors to be changed from the postures convenient to store in the bin to the postures convenient to push the corner connectors into the photovoltaic aluminum frame in the pushing mechanism, and the pushing mechanism directly pushes the corner connectors into the photovoltaic aluminum frame. Overall structure is simple, can realize the automatic installation of angle sign indicating number, can constitute full-automatic assembly line.

Drawings

FIG. 1 is a schematic view of the installation and combination of corner connectors and photovoltaic aluminum frames;

FIG. 2 is a schematic structural view of the present invention;

FIG. 3 is a schematic view of placing corner connectors in a storage bin;

FIG. 4 is a schematic view of various corner brace shapes.

Detailed Description

The invention is described in detail below with reference to the following figures and embodiments:

as shown in fig. 2, an automatic installation device for photovoltaic aluminum frame corner connectors comprises a bin 3 for storing corner connectors 2 and a pushing mechanism 4 for pushing the corner connectors 2 into a photovoltaic aluminum frame 1, wherein the bin 3 is provided with a discharge port, the pushing mechanism 4 is provided with a storage tank 41 for temporarily loading single corner connectors to be installed, a guide rail 5 is arranged between the bin 3 and the pushing mechanism 4, the guide rail 5 is composed of at least three guide rods, and the three guide rods are all space curve guide rods, wherein it is located 2 inboard contained angle departments of angle sign indicating number to be equipped with a guide arm at least, and the lateral surface on two limits of angle sign indicating number 2 all is equipped with a guide arm at least, and 5 front ends of guide rail are connected with the discharge gate of feed bin 3, and the rear end is connected with advancing mechanism 4's stock chest 41, and guide rail 5's shape is for making angle sign indicating number 2 gesture when passing through take place to change, and the gesture when finally making angle sign indicating number 2 get into stock chest 41 from guide rail 5 can directly be pushed into photovoltaic aluminium frame 1 by advancing mechanism 4.

When the corner connectors 2 and the photovoltaic aluminum frame 1 are installed, the postures are shown in fig. 1 and 2, the photovoltaic aluminum frame 1 is generally flat, the corner connectors 2 need to be erected, one side of each corner connector is aligned with a cavity of the photovoltaic aluminum frame 1, the other side of each corner connector is vertical, and the posture is called an end point posture. However, such a posture of the corner brace 2 at the time of installation is difficult to store and transport. The corner connectors 2 are stored in the storage bin 3 in a common state as shown in fig. 2 and 3, the corner connectors 2 are laterally arranged in the storage bin 3, and a plurality of corner connectors 2 are in arrow shapes, so that the corner connectors 2 are convenient to move and can save space, and the posture is called as an initial posture. Therefore, when installing angle sign indicating number 2, need convert the gesture of angle sign indicating number 2 into the gesture that pushing mechanism can directly pack into the photovoltaic aluminium frame by the gesture of being convenient for store in feed bin 3.

The guide rail 5 is composed of a spatial curve guide rod, and the spatial curve shape of the guide rod and the contact mode of the guide rod and the angle code 2 are designed so that the posture of the angle code 2 can change along with the shape of the guide rod when the angle code passes through the guide rail 5. The specific shape of the guide rail 5 needs to be designed according to the initial posture and the end posture of the corner brace 2, wherein the end posture of the corner brace 2 is generally fixed, and the initial posture changes with the position of the silo 3, and fig. 3 shows various initial postures of the corner brace 2. The shape of the guide rail 5 is different for the corner codes 2 of different initial postures. The change of the angle code 2 from the initial posture to the terminal posture can be disassembled into rotations in multiple directions, and different initial postures correspond to different rotation angles.

The process of changing the attitude of the corner brace 2 is shown in fig. 2 by a plurality of corner braces 2. The corner connectors 2 fall into the guide rail 5 from the discharge port of the bin 3, the posture of the corner connectors 2 is changed by the guide of the guide rod when the corner connectors pass through the guide rail 5, one side of the corner connectors is opposite to the photovoltaic aluminum frame 1 when the corner connectors enter the storage tank 41 of the propelling mechanism 4, and the propelling mechanism 4 can directly push the corner connectors 2 to be installed in the photovoltaic aluminum frame. After the corner brace 2 is pushed in place, the photovoltaic aluminum frame 1 and the corner brace 2 can be punched and riveted, and the photovoltaic aluminum frame can be matched with a production line conveying belt to form a full-automatic processing production line. The invention utilizes the guide rail 5 consisting of a plurality of space curve guide rods to adjust the posture of the angle brace 2, has simple structure and high efficiency, and can improve the installation efficiency of the angle brace 2.

Figure 4 shows corner stops of various shapes and it can be seen that the shape of the guide rails of the present invention is adaptable to these corner stops.

The guide rod can be formed by bending a metal rod or a metal pipe through a numerical control pipe bender, can also be formed by 3D printing, can be formed by manually carving, polishing and modeling through three-dimensional scanning.

Preferably, the side 411 of the storage tank 41 of the propulsion mechanism 4 is provided with a guide groove, the shape of the guide groove is the same as that of the corner connector 2, and the corner connector 2 enters the storage tank 41 through the guide groove.

Preferably, the propulsion mechanism 4 is driven by a cylinder.

Preferably, the angle sign indicating number side is put and is the arrow point form and arranges in feed bin 3, and 3 one end bottoms of feed bin are located to the discharge gate, and the shape is the same with 2 shapes of angle sign indicating number, and angle sign indicating number 2 falls from the discharge gate and gets into in the guide rail 5.

Preferably, the bin 3 is provided with a material pushing mechanism for pushing the corner connectors 2 to enter the guide rail from the discharge port.

In practical use, the bin 3 should be provided with a feeding mechanism to push the corner brace 2 to move, which is a conventional technology and will not be described herein.

It is to be emphasized that: the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and all simple modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.