阅读说明：本技术 一种用于海绵钛产品包装生产装置及工艺 (Packaging production device and process for titanium sponge product ) 是由 张履国 孙建华 李斗良 梁强 丰雷 李金泽 于 2020-06-24 设计创作，主要内容包括：一种用于海绵钛产品包装生产装置及工艺,主要包括料仓、圆盘给料机、滚筒混料机和自动取样机。在海绵钛破碎时,打开料仓上设置的活底阀,海绵钛产品从料仓的出料口进入到圆盘给料机上,挑选工在圆盘给料机上挑选出不合格的海绵钛产品和非钛物,合格产品在圆盘给料机通过输送管进入滚筒混料机,启动与传动轴连接的传动设备,使滚筒混料机旋转,使滚筒混料机内的海绵钛产品得到均匀混合后进入自动取样机,在自动取样机里取检测分析样,经过自动取样机的海绵钛产品再进入包装桶进行封装。本发明达到提高产品质量均匀性和降低挑选包装工人的劳动强度的目的。(A packaging production device and a packaging production process for a titanium sponge product mainly comprise a storage bin, a disk feeder, a roller mixer and an automatic sampler. When the titanium sponge is broken, open the live bottom valve that sets up on the feed bin, the titanium sponge product enters into the disc feeder from the discharge gate of feed bin on, the worker of selecting selects unqualified titanium sponge product and non-titanium thing on the disc feeder, qualified product passes through the conveyer pipe at the disc feeder and gets into the cylinder blendor, start the transmission equipment connected with the transmission shaft, make the cylinder blendor rotatory, make the titanium sponge product in the cylinder blendor get into the autosampler after the homogeneous mixing, get the detection and analysis appearance in the autosampler, the titanium sponge product through autosampler reenters the pail pack and encapsulates. The invention achieves the purposes of improving the product quality uniformity and reducing the labor intensity of the selection and packaging workers.)

1. The utility model provides a be used for titanium sponge product packaging apparatus for producing which characterized in that: the automatic sampling device comprises a storage bin (1), a movable bottom valve (2), a disc feeder (3), a conveying pipe (4), a roller mixer (5), an automatic sampling machine (6) and a rolling bearing (8), wherein the movable bottom valve (2) is arranged at the bottom of the storage bin (1), the disc feeder (3) is arranged at the bottom of an outlet of the movable bottom valve (2), the lower part of a concentrated feed opening at one side of the disc feeder (3) is connected with one end of the conveying pipe (4), the other end of the conveying pipe (4) is connected with a feed opening of the roller mixer (5), and the automatic sampling machine (6) is arranged below a discharge opening of the roller mixer (5); the roller mixer (5) is placed above the rolling bearing (8).

2. The packaging production device for titanium sponge products as claimed in claim 1, wherein: and a vibration device is fixed at the bottom of the disc feeder (3) through a screw.

3. The packaging production device for titanium sponge products as claimed in claim 1, wherein: four rolling bearings (8) are arranged at the same horizontal position.

4. A process for packaging and producing a titanium sponge product is characterized by comprising the following steps: the method comprises the following steps:

the method comprises the following steps: opening a movable bottom valve (2) arranged on the stock bin (1) to enable the titanium sponge product to enter the disc feeder (3) from a discharge hole of the stock bin (1);

step two: a selector selects unqualified sponge titanium products and non-titanium substances on the disk feeder (3), the qualified products enter the conveying pipe (4) through a concentrated feed opening at one side of the disk feeder (3), and then enter the roller mixer (5) through the conveying pipe (4);

step three: starting the rolling bearing (8) to drive the roller mixer (5) to rotate, so that the sponge titanium products in the roller mixer (5) are uniformly mixed and then enter the automatic sampler (6);

step four: and (3) taking a detection analysis sample in the automatic sampler (6), and then putting the sponge titanium product passing through the automatic sampler (6) into a packaging barrel (7) for packaging.

Technical Field

The invention relates to a production device of titanium sponge, in particular to a production device and a production process for packaging a titanium sponge product.

Background

The whole process for industrially producing the titanium sponge mainly comprises the working procedures of chlorination, magnesium electrolysis, titanium sponge reduction distillation and titanium sponge crushing and packaging. The crushing and packaging process of the titanium sponge is the last process, which is related to the uniformity of the appearance quality and the internal quality of the titanium sponge product, and the internal quality is basically determined in the reduction distillation production process, but due to the process limitation, the mass difference of each part of the titanium sponge lump distribution is large, the titanium lump is divided into the upper part and the lower part, the titanium lump center part and the titanium lump outer part, and during packaging, if the titanium sponge lump is not uniformly mixed, the sampling analysis data causes large errors, and the objective level of the product quality cannot be reflected. Not only seriously affecting the production guidance, but also seriously affecting the overall level of product quality, and causing customer complaints and product return due to the nonuniformity of quality. The titanium sponge product belongs to solid large-particle products, the maximum granularity is 25.4mm (national standard), and mechanical stirring and mixing are difficult to realize in the storage tank. Especially, after the furnace type is large-sized, the problem of uniformity of product quality is important; after the titanium sponge is crushed, all the titanium sponge is collected in a large storage tank, the titanium sponge is placed on a fixed selecting platform to be manually selected and detected, the titanium sponge enters a packaging barrel after being selected, the product is packaged into a product and sold, unqualified color, unqualified granularity, foreign matters and the like are mainly selected by a packaging worker during selecting and packaging, but the selecting platform is fixed, the product needs to be manually and repeatedly checked, certain difficulty is brought to the packaging worker for selecting the product, the risk that the unqualified product and the foreign matters are mixed into the product is caused, and the labor intensity of operation is increased; the titanium sponge product sampling analysis sample is subjected to physicochemical detection by sampling different parts of titanium sponge, the grade is judged according to the element content, certain artificial deviation exists in the non-mixed sampling analysis sample, and the product detection cannot reflect real data.

Disclosure of Invention

The invention aims to solve the technical problems of non-uniform product quality, non-uniform particle size and large error of manual sample taking and detection in the titanium sponge crushing and packaging production process.

In order to solve the technical problems, the invention adopts the following technical scheme:

a packaging production device for a titanium sponge product comprises a storage bin, a movable bottom valve, a disc feeder, a conveying pipe, a roller mixer, an automatic sampler and a rolling bearing, wherein the movable bottom valve is arranged at the bottom of the storage bin, the disc feeder is arranged at the bottom of an outlet of the movable bottom valve, the lower part of a concentrated feed opening at one side of the disc feeder is connected with one end of the conveying pipe, the other end of the conveying pipe is connected with a feed opening of the roller mixer, and the automatic sampler is arranged below a discharge opening of the roller mixer; the roller mixer is placed above the rolling bearing; and a packaging barrel is arranged at the lower part of the automatic sampler.

And the bottom of the disc feeder is fixed with a vibration device through a screw.

Four rolling bearings are arranged on the same horizontal position.

A process for packaging and producing a titanium sponge product comprises the following steps:

the method comprises the following steps: opening a movable bottom valve arranged on the storage bin to enable the titanium sponge product to enter the disc feeder from a discharge port of the storage bin;

step two: a selector selects unqualified titanium sponge products and non-titanium products on the disk feeder, and the qualified products enter the conveying pipe through a concentrated feed opening at one side of the disk feeder and then enter the roller mixer through the conveying pipe;

step three: starting a rolling bearing to drive a roller mixer to rotate, so that titanium sponge products in the roller mixer are uniformly mixed and then enter an automatic sampler;

step four: and taking a detection analysis sample in an automatic sampler, and then feeding the sponge titanium product which passes through the automatic sampler into a packaging barrel for packaging.

Adopt above-mentioned technical scheme this beneficial effect to be:

the invention overcomes the technical problem of non-uniformity of product quality, improves the uniformity of product quality, and truly reflects the whole furnace production data by the physical and chemical detection data of the product.

1. The invention overcomes the technical problem of non-uniform quality of the quality package of the titanium sponge product and realizes the automatic material mixing technology.

2. The invention realizes vibration material selection during the selection of the titanium sponge products and avoids manual material turning by operators.

3. The invention realizes automatic sampling and analysis, the product detection data objectively reflects the quality of the batch of products, and errors caused by artificial sampling factors are avoided.

4. The appearance quality of the product is further improved by the invention. The invention reduces the labor intensity of packing workers.

Drawings

FIG. 1 is a schematic structural view of the present invention;

in the figure: 1-stock bin, 2-movable bottom valve, 3-disk feeder, 4-conveying pipe, 5-roller mixer, 6-automatic sampler, 7-packaging barrel and 8-rolling bearing.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

As shown in figure 1, a be used for titanium sponge product packing apparatus for producing, including feed bin 1, live bottom valve 2, disc feeder 3, conveyer pipe 4, rotary drum blendor 5, automatic sampler 6, antifriction bearing 8, the bottom of feed bin 1 sets up live bottom valve 2, and the export bottom of live bottom valve 2 sets up disc feeder 3, and under the effect of the vibrator who places in disc feeder 3 bottom, the automatic roll of titanium sponge product realization, makes things convenient for the selection of operative employee, selects qualified titanium sponge product and sets up the discharge gate ejection of compact of concentrating from disc feeder 3's one end, gets into rotary drum blendor 5 through conveyer pipe 4, in rotary drum blendor 5, the product quality and the granularity of each position of titanium sponge obtain the homogeneous mixing, guarantees the homogeneity of product. The uniform products come out of the roller mixer 5 and enter the automatic sampler 6, and the automatic sampler 6 replaces manual sampling, so that the fluctuation of product detection caused by human factors is ensured; the roller mixer 5 is placed above the rolling bearing 8; and a packaging barrel 7 is placed at the lower part of the automatic sampler 6 for product packaging.

When the sponge titanium crusher is used for crushing sponge titanium, the movable bottom valve 2 arranged on the bin 1 is opened, the sponge titanium product enters the disc feeder 3 from the discharge port of the bin 1, a selector selects unqualified sponge titanium products and non-titanium substances on the disc feeder 3, qualified products enter the roller mixer 5 through the conveying pipe 4 on the disc feeder 3, the rolling bearing 8 is started to drive the roller mixer 5 to rotate, the roller mixer 5 rotates, the sponge titanium products in the roller mixer 5 are uniformly mixed and then enter the automatic sampler 6, a detection analysis sample is taken from the automatic sampler 6, and the sponge titanium products passing through the automatic sampler 6 enter the packaging barrel 7 for packaging.

The invention overcomes the technical problems of high product selection difficulty, uneven product quality, uneven granularity and manual sample sampling and detecting errors in the packaging process of the titanium sponge product, and achieves the purposes of improving the product quality uniformity and reducing the labor intensity of selection and packaging workers.