阅读说明：本技术 安全纺织带类产品纺织系统 (Safety textile belt product textile system ) 是由 王兴国 王国忠 于 2020-06-23 设计创作，主要内容包括：本发明提供了一种安全纺织带类产品纺织系统,属于纺织作业技术领域,包括半成品织机、成品织机和控制装置,半成品织机为一台,用于将安全纺织带类产品加工成半成品；成品织机为多台,多台所述成品织机相互并列设置,且分别与所述半成品织机连接,所述成品织机用于接收所述半成品织机所输出的半成品,并用于将半产品加工成成品安全纺织带类产品；控制装置,设置在所述半成品织机和所述成品织机之间,用于控制所述半成品织机的加工进度和所述成品织机的加工进度。本发明提供的安全纺织带类产品纺织系统,节省了空间,提高了产量,节省了占地面积,降低原料备货量和资金的占用。(The invention provides a safety textile belt product spinning system, which belongs to the technical field of spinning operation and comprises a semi-finished product loom, a finished product loom and a control device, wherein the semi-finished product loom is used for processing a safety textile belt product into a semi-finished product; the finished product weaving machines are arranged in parallel and are respectively connected with the semi-finished product weaving machines, and the finished product weaving machines are used for receiving semi-finished products output by the semi-finished product weaving machines and processing the semi-finished products into finished product safety textile belt products; and the control device is arranged between the semi-finished product weaving machine and the finished product weaving machine and is used for controlling the processing progress of the semi-finished product weaving machine and the processing progress of the finished product weaving machine. The system for spinning the safety textile belt products saves space, improves yield, saves occupied area, and reduces the stock quantity and the fund occupation.)

1. Safety textile belt product textile system, characterized in that includes:

the semi-finished product loom is used for processing the safety textile belt products into semi-finished products;

the finished product weaving machines are arranged in parallel and are respectively connected with the semi-finished product weaving machines, and the finished product weaving machines are used for receiving semi-finished products output by the semi-finished product weaving machines and processing the semi-finished products into finished product safety textile belt products; and

and the control device is arranged between the semi-finished product weaving machine and the finished product weaving machine and is used for controlling the processing progress of the semi-finished product weaving machine and the processing progress of the finished product weaving machine.

2. The system of claim 1, further comprising a placement platform at an output end of the blank loom, the placement platform for placing blanks output by the blank loom, the placement platform further being capable of delivering blanks to an input end of the product loom.

3. The safety textile belt product textile system of claim 2, wherein the placement platform is a conveyor, the conveyor being driveable and transportable, the conveyor being adapted to receive the semifinished product output by the semifinished loom, the placement platform being controlled by the control device.

4. The system of claim 3, wherein the control device drives the placement platform to drive the blank on the placement platform in a direction toward the finishing loom, the output end of the placement platform being adapted to interface with the feed end of the finishing loom.

5. The system of claim 1, wherein a rack is provided at a front end of the semi-finished loom, the rack is used for placing the yarn, the yarn is wound on the rack, a free end of the yarn is placed on the semi-finished loom, and the semi-finished loom is used for processing the yarn into the semi-finished safety textile belt product.

6. The safety textile belt type product textile system according to claim 1, further comprising a controller for controlling an operation time, an operation frequency and an operation speed of the semi-finished loom and the finished loom, respectively, the controller being controlled by the control device.

7. The safety textile belt product textile system of claim 6, wherein said control means comprises:

the plurality of collecting assemblies are respectively arranged on the semi-finished product weaving machine and the finished product weaving machine and are used for collecting the number of products to be processed in the semi-finished product weaving machine and the finished product weaving machine;

the judging component is electrically connected with the collecting component, the threshold values of the processing quantity of the semi-finished loom and the processing quantity of the finished loom can be preset on the judging component, and the judging component is used for receiving the collected information of the collecting component and comparing the collected information with the threshold values;

the execution component is electrically connected with the judgment component, the data acquired by the acquisition component, if the data is smaller than the threshold value, the execution component controls the semi-finished product weaving machine and the finished product weaving machine to continue to operate; if the value is larger than the threshold value, the execution component controls the semi-finished product weaving machine and the finished product weaving machine to stop running; and

and the PLC is electrically connected with the execution assembly and is used for controlling the running states of the semi-finished loom and the finished loom.

8. The system of claim 1, further comprising a plurality of detecting components, respectively disposed on the semi-finished loom and the finished loom, for detecting the quality of the semi-finished products and the finished products output by the semi-finished loom and the finished loom.

9. The safety textile belt product textile system of claim 8, wherein the detection assembly comprises:

the detector is used for detecting the quality of the semi-finished products and the quality of the finished products output by the semi-finished product loom and the finished product loom;

the visual detection system is electrically connected with the detector and is used for receiving the information detected by the detector and comparing the information with the product quality defect information preset on the visual detection system; and

the alarm, with visual detection system electric connection, if there is quality defect in the product that visual detection system detected, the alarm produces alarm signal.

10. The safety textile belt product textile system of claim 9, wherein the detector is an industrial CCD camera and the vision inspection system includes vision inspection software and a vision inspection controller.

Technical Field

The invention belongs to the technical field of textile operation, and particularly relates to a textile system for safety textile belt products.

Background

The traditional safety textile belt product weaving machine mainly comprises 2 common weaving machines and a radial shaft weaving machine. The production efficiency of a common weaving machine is low, the requirement on occupied space is high, when a safety belt is woven, corresponding yarns need to be prepared according to the width of the safety belt, the wider the safety belt is, the more the number of rollers needed by the yarns is, so that the occupied area of the yarn placing rack is large, meanwhile, the yarn raw materials need large spare goods amount, and the occupied mobile capital is high. The radial-axial loom has the characteristics of small occupied space and less required raw material quantity, but the single-roller yarn needs manual wiring after being used up, and the yield of the loom is low due to long time consumption of the manual wiring.

Disclosure of Invention

The invention aims to provide a safety textile belt product textile system, and aims to solve the technical problems of large occupied area of a yarn placing rack, long time consumption of manual wiring and low yield of a weaving machine.

In order to achieve the purpose, the invention adopts the technical scheme that: the weaving system of the safety textile belt products comprises a semi-finished product weaving machine, a finished product weaving machine and a control device, wherein the semi-finished product weaving machine is used for processing the safety textile belt products into semi-finished products; the finished product weaving machines are arranged in parallel and are respectively connected with the semi-finished product weaving machines, and the finished product weaving machines are used for receiving semi-finished products output by the semi-finished product weaving machines and processing the semi-finished products into finished product safety textile belt products; and the control device is arranged between the semi-finished product weaving machine and the finished product weaving machine and is used for controlling the processing progress of the semi-finished product weaving machine and the processing progress of the finished product weaving machine.

As another embodiment of the present application, the safety textile belt product textile system further includes a placement platform disposed at an output end of the semi-finished product loom, the placement platform is used for placing the semi-finished product output by the semi-finished product loom, and the placement platform can also convey the semi-finished product to a feed end of the finished product loom.

As another embodiment of the present application, the placing platform is a conveyor, the conveyor can be driven and transported, the conveyor is used for receiving the semi-finished products output by the semi-finished product loom, and the placing platform is controlled by the control device.

As another embodiment of the present application, the control device may drive the placing platform to drive the semi-finished product on the placing platform toward the direction of the finished product loom, and an output end of the placing platform is used for being butted with a feed end of the finished product loom.

As another embodiment of the application, the front end of the semi-finished product loom is provided with a placing rack, the placing rack is used for placing yarns, the yarns are wound on the placing rack, the free ends of the yarns are arranged on the semi-finished product loom, and the semi-finished product loom is used for processing the yarns into semi-finished product safety textile belt products.

As another embodiment of the present application, the system for weaving a safety textile belt product further comprises a controller for controlling the operation time, operation frequency and operation speed of the semi-finished loom and the finished loom, respectively, and the controller is controlled by the control device.

As another embodiment of the present application, the control device includes:

the plurality of collecting assemblies are respectively arranged on the semi-finished product weaving machine and the finished product weaving machine and are used for collecting the number of products to be processed in the semi-finished product weaving machine and the finished product weaving machine;

the judging component is electrically connected with the collecting component, the threshold values of the processing quantity of the semi-finished loom and the processing quantity of the finished loom can be preset on the judging component, and the judging component is used for receiving the collected information of the collecting component and comparing the collected information with the threshold values;

the execution component is electrically connected with the judgment component, the data acquired by the acquisition component, if the data is smaller than the threshold value, the execution component controls the semi-finished product weaving machine and the finished product weaving machine to continue to operate; if the value is larger than the threshold value, the execution component controls the semi-finished product weaving machine and the finished product weaving machine to stop running; and

and the PLC is electrically connected with the execution assembly and is used for controlling the running states of the semi-finished loom and the finished loom.

As another embodiment of the present application, the safety textile belt product textile system further includes a plurality of detection assemblies, and the detection assemblies are respectively disposed on the semi-finished product loom and the finished product loom and are used for detecting the quality of the semi-finished product and the quality of the finished product output by the semi-finished product loom and the finished product loom.

As another embodiment of the present application, the detection assembly includes:

the detector is used for detecting the quality of the semi-finished products and the quality of the finished products output by the semi-finished product loom and the finished product loom;

the visual detection system is electrically connected with the detector and is used for receiving the information detected by the detector and comparing the information with the product quality defect information preset on the visual detection system; and

the alarm, with visual detection system electric connection, if there is quality defect in the product that visual detection system detected, the alarm produces alarm signal.

As another embodiment of the present application, the detector is an industrial CCD camera, and the vision inspection system includes vision inspection software and a vision inspection controller.

The safety textile belt product textile system provided by the invention has the beneficial effects that: compared with the prior art, the safety textile belt product textile system adopts one semi-finished loom to cooperate with a plurality of finished looms, also can adopt ten finished looms, so as to form a set of safety belt production system, the occupied space comprises the looms and a yarn placing frame, the occupied space of the traditional common loom is that each loom needs a yarn placing frame, each loom needs a yarn corresponding to the yarn placing frame, and the spare goods amount of raw materials is greatly reduced while the space is saved; compared with the traditional radial-axial loom, the automatic yarn feeding machine does not need manual wiring for many times, the yield and the labor are improved, and the technical problems that the occupied area of a yarn placing rack is large, the manual wiring is long in time consumption, and the yield of the loom is low are solved.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a safety textile belt product textile system provided by an embodiment of the invention.

In the figure: 1. a semi-finished loom; 2. a finished product weaving machine; 3. a product platform; 4. and (5) placing the shelf.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1, a system for weaving a safety textile belt product according to the present invention will now be described. The safety textile belt product textile system comprises a semi-finished product loom 1, a finished product loom 2 and a control device, wherein the semi-finished product loom 21 is used for processing the safety textile belt products into semi-finished products; the finished product weaving machines 2 are arranged in parallel, the finished product weaving machines 2 are respectively connected with the semi-finished product weaving machines 21, and the finished product weaving machines 2 are used for receiving semi-finished products output by the semi-finished product weaving machines 21 and processing the semi-finished products into finished safety textile belt products; and the control device is arranged between the semi-finished product loom 21 and the finished product loom 2 and is used for controlling the processing progress of the semi-finished product loom 21 and the processing progress of the finished product loom 2.

Compared with the prior art, the safety textile belt product textile system provided by the invention adopts one semi-finished loom 21 to cooperate with a plurality of finished looms 2, or ten finished looms 2, so as to form a set of safety belt production system, the occupied space comprises the looms and a yarn placing frame, compared with the occupied space of the traditional common loom, each loom needs a yarn placing frame, each loom needs a yarn corresponding to the yarn placing frame, and the stock quantity of raw materials is greatly reduced while the space is saved; compared with the traditional radial-axial loom, the automatic yarn feeding machine does not need manual wiring for many times, the yield and the labor are improved, and the technical problems that the occupied area of a yarn placing rack is large, the manual wiring is long in time consumption, and the yield of the loom is low are solved.

As a specific embodiment of the safety textile belt product textile system provided by the present invention, please refer to fig. 1, the safety textile belt product textile system further includes a placing platform disposed at an output end of the semi-finished product loom 21, the placing platform is configured to place the semi-finished product output by the semi-finished product loom 21, and the placing platform is further configured to convey the semi-finished product to a feed end of the finished product loom 2. A product platform 3 is arranged behind the finished product weaving machine 2.

As a specific embodiment of the weaving system for the safety textile belt products provided by the present invention, please refer to fig. 1, the placing platform is a conveyor, the conveyor can be driven and transported, the conveyor is used for receiving the semi-finished products output by the semi-finished product weaving machine 21, and the placing platform is controlled by the control device.

As a specific embodiment of the system for weaving a safety textile belt product according to the present invention, referring to fig. 1, the control device may drive the placing platform to drive the semi-finished product on the placing platform in a direction toward the finished product loom 2, and an output end of the placing platform is configured to be abutted to a feed end of the finished product loom 2.

As a specific embodiment of the safety textile belt product textile system provided by the present invention, please refer to fig. 1, a placing frame 4 is disposed at a front end of a semi-finished product loom 21, the placing frame 4 is used for placing a yarn, the yarn is wound on the placing frame 4, a free end of the yarn is disposed on the semi-finished product loom 21, and the semi-finished product loom 21 is used for processing the yarn into a semi-finished safety textile belt product.

Referring to fig. 1, as a specific embodiment of the safety textile belt product textile system provided by the present invention, the safety textile belt product textile system further includes a controller for respectively controlling the operation time, the operation frequency and the operation speed of the semi-finished loom 21 and the finished loom 2, and the controller is controlled by the control device.

As a specific embodiment of the safety textile belt product textile system provided by the present invention, please refer to fig. 1, the control device includes a plurality of collecting components, a plurality of judging components, a plurality of executing components and a PLC controller, the collecting components are respectively arranged on the semi-finished loom 21 and the finished loom 2 and are used for collecting the number of products to be processed inside the semi-finished loom 21 and the finished loom 2; the judging component is electrically connected with the collecting component, the processing quantity threshold values of the semi-finished product weaving machine 21 and the finished product weaving machine 2 can be preset on the judging component, and the judging component is used for receiving the collected information of the collecting component and comparing the collected information with the threshold values; the execution component is electrically connected with the judgment component, the data acquired by the acquisition component is smaller than the threshold value, and the execution component controls the semi-finished product loom 21 and the finished product loom 2 to continue to operate; if the value is larger than the threshold value, the execution component controls the semi-finished product loom 21 and the finished product loom 2 to stop running; the PLC is electrically connected with the execution assembly and is used for controlling the running states of the semi-finished product weaving machine 21 and the finished product weaving machine 2.

As a specific embodiment of the safety textile belt product textile system provided by the present invention, please refer to fig. 1, the safety textile belt product textile system further includes a plurality of detection assemblies, and the detection assemblies are respectively arranged on the semi-finished product loom 21 and the finished product loom 2 and are used for detecting the quality of the semi-finished products and the quality of the finished products output by the semi-finished product loom 21 and the finished product loom 2.

As a specific embodiment of the textile system of the safety textile belt product provided by the present invention, please refer to fig. 1, the detecting component includes a detector, a visual detecting system and an alarm, the detector is used for detecting the quality of the semi-finished product and the finished product output by the semi-finished product loom 21 and the finished product loom 2; the visual detection system is electrically connected with the detector and is used for receiving the information detected by the detector and comparing the information with the product quality defect information preset on the visual detection system; the alarm with visual detection system electric connection, if there is quality defect in the product that visual detection system detected, the alarm produces alarm signal.

Referring to fig. 1, as a specific embodiment of a textile system for safety textile belt products provided by the present invention, the detector is an industrial CCD camera, and the vision inspection system includes vision inspection software and a vision inspection controller.

The safety textile belt product textile system has the advantages that:

1) the original loom working process is divided into a semi-finished loom 21 and a finished loom 2, one semi-finished loom 21 can supply the consumption of 10 to 20 finished looms 2, and the loom has advantages in the aspects of occupied space, raw material stock, production efficiency and the like.

2) The 1 semi-finished loom 21 produces the semi-finished product of the safety belt, the occupied space is consistent with that of a common loom, but the produced semi-finished product has high yield, and the main principle is that the yarns are arranged into loose belts according to a certain sequence and can be used for 10-20 finished looms 2.

3) And the finished product loom 2 processes the semi-finished loose belt into a safety belt, and weaves the finished safety belt.

4) Compared with the traditional loom and the radial-axial loom, the semi-finished loom 21 supplies the semi-finished product which is produced efficiently, only one semi-finished loom 21 is needed, so that the raw materials only need to be stored in one loom, and the occupied mobile fund is small; meanwhile, the time and labor consumption of manual wiring after the wire is broken are avoided.

5) The semi-finished product is connected to the finished loom 2, the finished loom 2 produces the safety belt product, the finished loom 2 occupies a small space, time consumed by manual wiring is saved, and the yield is improved.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.