阅读说明：本技术 一种润滑剂及其制备工艺 (Lubricant and preparation process thereof ) 是由 卢云天 于 2021-08-12 设计创作，主要内容包括：本发明属于润滑剂制备工艺技术领域,尤其涉及一种润滑剂及其制备工艺,本发明提供了一种润滑剂制备工艺,包括以下步骤：I：将基础油放入加热部内进行加热；II：向加热部被加入各种添加剂；III：捞动部对添加剂结块和基础油残渣进行打捞,同时捞动部对加热部内混合物及沉淀物进行翻搅；IV：出料并对打捞上来的残渣进行集中处理；该润滑剂的组成为：基础油94份、抗氧化剂1份、金属钝化剂1份、乳化剂1份、防腐蚀剂1份、防锈剂1份和摩擦缓和剂1份,本装置能够对基础油底部的沉淀物以及各种添加剂产生的捞出,使生产出来的润滑剂更加细腻。(The invention belongs to the technical field of lubricant preparation processes, and particularly relates to a lubricant and a preparation process thereof, and the invention provides a lubricant preparation process which comprises the following steps: i: putting the base oil into a heating part for heating; II: various additives are added to the heating part; III: the fishing part is used for fishing the additive agglomerates and the base oil residues, and stirring the mixture and the precipitate in the heating part; IV: discharging and carrying out centralized treatment on the salvaged residues; the lubricant comprises the following components: 94 parts of base oil, 1 part of antioxidant, 1 part of metal deactivator, 1 part of emulsifier, 1 part of anticorrosive, 1 part of antirust agent and 1 part of friction moderator, and the device can fish out precipitates and various additives at the bottom of the base oil, so that the produced lubricant is more fine and smooth.)

1. A lubricant preparation process is characterized by comprising the following steps: the method comprises the following steps:

i: putting the base oil into a heating part for heating;

II: various additives are added to the heating part;

III: the fishing part is used for fishing the additive agglomerates and the base oil residues, and stirring the mixture and the precipitate in the heating part;

IV: discharging and carrying out centralized treatment on the salvaged residues.

2. A process for preparing a lubricant according to claim 1, wherein: heating portion includes heating bucket (101), mounting bracket (102), landing leg (103) and discharging pipe (104) in step I, and mounting bracket (102) set up on heating bucket (101), and a plurality of landing legs (103) are installed to heating bucket (101) lower extreme, and discharging pipe (104) set up in heating bucket (101) bottom, and mounting bracket (102) lower extreme is provided with a plurality of portions of dragging for, and mounting bracket (102) drag for with a plurality of portions of dragging for and are connected through lifting unit.

3. A process for preparing a lubricant according to claim 2, wherein: drag for the portion and install a plurality of collection boxes (401) including collecting box (401) and filter screen (402) in the lift portion, a plurality of filter screens (402) are installed respectively in a plurality of collection boxes (401).

4. A process for preparing a lubricant according to claim 2, wherein: drag for the portion of moving still including fixed axle (207), carousel (206), press from both sides tight support (305) and funnel (405), fixed axle (207) are installed in heating bucket (101) bottom, and carousel (206) rotate to be connected on fixed axle (207), installs a plurality of tight supports (305) of clamp on carousel (206), can dismantle respectively on a plurality of tight supports (305) and be connected with a plurality of funnels (405).

5. The process of claim 4, wherein: the dragging part further comprises a fixing bolt (306), and a plurality of fixing bolts (306) are respectively connected to the clamping brackets (305) in a threaded mode.

6. A process for preparing a lubricant according to claim 2, wherein: lifting unit includes thread bush (203), hinge bar (302), slider (304) and spout (307), thread bush (203) set up in carousel (206) top, thread bush (203) can follow the vertical axis of carousel (206) and reciprocate, a plurality of hinge bar (302) one end all articulates on thread bush (203), a plurality of hinge bar (302) other end articulates respectively on a plurality of sliders (304), a plurality of sliders (304) sliding connection is in a plurality of spouts (307), a plurality of spouts (307) set up respectively on a plurality of clamp holds in the palm (305), a plurality of collection box (401) are installed respectively at a plurality of sliders (304) lower extreme.

7. A process for preparing a lubricant according to claim 2, wherein: the fishing part further comprises a pull rod (301) and telescopic rods (303), a plurality of pull rods (301) are installed on the threaded sleeve (203), a plurality of telescopic rods (303) are connected onto the plurality of pull rods (301) in a sliding mode, the plurality of telescopic rods (303) are connected into the plurality of sliding blocks (304) in a sliding mode respectively, and the lower ends of the plurality of telescopic rods (303) are hinged with the plurality of collecting boxes (401) respectively.

8. A process for preparing a lubricant according to claim 3, wherein: the dragging part further comprises a baffle (404) and an elastic sheet (403), the baffles (404) are arranged on the telescopic rods (303) respectively, one ends of the elastic sheets (403) are fixed on the baffles (404) respectively, and the other ends of the elastic sheets (403) are fixed on the collecting boxes (401) respectively.

9. A process for preparing a lubricant according to claim 1, wherein: the lifting assembly further comprises a speed reducing motor (201) and a threaded rod (202), the speed reducing motor (201) is fixedly connected to the mounting frame (102), the threaded rod (202) is fixedly connected to an output shaft of the speed reducing motor (201), the threaded rod (202) is rotatably connected to the turntable (206), and the threaded sleeve (203) is in threaded connection with the threaded rod (202).

10. The lubricant produced by the lubricant production process of claim 9, wherein the lubricant comprises the following composition: 94 parts of base oil, 1 part of antioxidant, 1 part of metal deactivator, 1 part of emulsifier, 1 part of anticorrosive, 1 part of antirust agent and 1 part of friction moderator.

Technical Field

The invention belongs to the technical field of lubricant preparation processes, and particularly relates to a lubricant and a preparation process thereof.

Background

The traditional lubricant preparation technology is that various additives are added into base oil after the base oil is heated to a proper temperature, and finally the lubricant is prepared by uniformly stirring, at the moment, the method cannot fish out precipitates in the base oil, the quality of the lubricant is influenced, and when the additives are added, the additives can possibly cause the heated base oil to form lumps instantly due to different components, the additives cannot be melted rapidly, and the quality of the lubricant is also influenced.

Disclosure of Invention

In view of the above, the technical problem to be solved by the present invention is to provide a lubricant and a preparation process thereof, which can take out the precipitates and various additives at the bottom of the base oil, so that the produced lubricant is more delicate.

The invention provides a lubricant preparation process, which comprises the following steps:

i: putting the base oil into a heating part for heating;

II: various additives are added to the heating part;

III: the fishing part is used for fishing the additive agglomerates and the base oil residues, and stirring the mixture and the precipitate in the heating part;

IV: discharging and carrying out centralized treatment on the salvaged residues.

Step I middle heating portion includes heating bucket, mounting bracket, landing leg and discharging pipe, and the mounting bracket sets up on the heating bucket, and a plurality of landing legs are installed to the heating bucket lower extreme, and the discharging pipe sets up in heating barrel head portion, and the mounting bracket lower extreme is provided with a plurality of portions of dragging for, and the mounting bracket is connected through lifting unit with a plurality of portions of dragging for.

Drag for the portion including collecting box and filter screen, install a plurality of boxes of collecting in the lift portion, install a plurality of filter screens in a plurality of boxes of collecting respectively.

Drag for portion and still include fixed axle, carousel, press from both sides tight support and funnel, the fixed axle is installed in heating barrel head portion, and the carousel rotates to be connected on the fixed axle, installs a plurality of tight supports of clamp on the carousel, and a plurality of tight supports of clamp are gone up and are dismantled a plurality of funnels that are connected with respectively.

Drawings

The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.

FIG. 1 is a flow chart of a lubricating extrusion process;

FIG. 2 is a schematic structural view of a scooping part provided by the present invention;

FIG. 3 is a schematic structural view of a funnel provided by the present invention;

FIG. 4 is a schematic structural view of a clamping bracket provided in the present invention;

FIG. 5 is a schematic view of the structure of the positioning pin and the positioning hole provided by the present invention;

FIG. 6 is a schematic view of a threaded rod provided by the present invention;

FIG. 7 is a schematic structural view of a rubber ring provided in the present invention;

FIG. 8 is a schematic structural view of a threaded sleeve provided by the present invention;

fig. 9 is a schematic structural diagram of a reduction motor provided in the present invention;

fig. 10 is a schematic structural view of a heating barrel according to the present invention.

In the figure:

a heating barrel 101; a mounting frame 102; a leg 103; a tapping pipe 104; a reduction motor 201; a threaded rod 202; threaded sleeve 203 locating pin 204; positioning holes 205; a turntable 206; a fixed shaft 207; a rubber ring 208; a pull rod 301; a hinge lever 302; a telescopic rod 303; a slider 304; a clamping bracket 305; a fixing bolt 306; a chute 307; a collection box 401; a screen 402; a spring plate 403; a baffle 404; a funnel 405.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings in the embodiments of the present invention.

A process for preparing a lubricant, comprising the steps of:

i: putting the base oil into a heating part for heating;

II: various additives are added to the heating part;

III: the fishing part is used for fishing the additive agglomerates and the base oil residues, and stirring the mixture and the precipitate in the heating part;

IV: discharging and carrying out centralized treatment on the salvaged residues.

Referring to fig. 9, 10, there is shown a schematic view of an embodiment in which base oil can be stored according to the present invention, and further,

be provided with mounting bracket 102 on the heating bucket 101, a plurality of landing legs 103 are all installed at heating bucket 101 lower extreme, and heating bucket 101 bottom is provided with discharging pipe 104, drags for the portion to set up in mounting bracket 102 lower extreme, and lifting unit can drag for a plurality of portions all to be connected with mounting bracket 102.

When the device is used, an operator puts base oil to be heated into the heating barrel 101, then the heating barrel 101 is heated when the temperature of the base oil rises to a proper temperature, the additive is added to the periphery of the heating barrel 101, the antioxidant property, the corrosion resistance, the rust resistance and the like of the lubricant can be improved, the upper end of the heating barrel 101 is provided with a conical surface opening, the additive slides into the heating barrel 101 from the conical surface opening to be mixed with the base oil, the method can uniformly disperse and mix the additive and the base oil, can effectively avoid the phenomenon that various additives are instantly heated when being put into the heating barrel 101 together to cause agglomeration, at the moment, the lifting assembly can insert a plurality of fishing parts into the base oil in the heating barrel 101, can expand the fishing range of the fishing parts, and the plurality of fishing parts rotate in the heating barrel 101 to deposit at the bottom of the base oil, play the effect of mixing the stirring simultaneously, a plurality of portions of dragging for can salvage the caking in the precipitate in the base oil and the additive, then the lifting unit drives a plurality of portions of dragging for and rises, operating personnel can carry out centralized processing with precipitate and caking, operating personnel opens discharging pipe 104 at last, the emollient that will prepare passes through discharging pipe 104 and discharges the collection can, a plurality of landing legs 103 play the fixed stay effect bottom heating barrel 101, and have with ground thermal-insulated effect.

Referring to fig. 2 and 8, there is shown a schematic view of an embodiment of the present invention in which debris and agglomerates within the heating barrel 101 may be salvaged, and further,

the plurality of collecting boxes 401 are all installed on the elevating portion, and the plurality of filter screens 402 are installed in the plurality of collecting boxes 401, respectively.

When the device is used, after the base oil in the heating barrel 101 is heated to a proper temperature, an operator adds various additives into the heating barrel 101, the lifting part drives the collection boxes 401 to be inserted into the base oil in the heating barrel 101, the lifting part can drive the collection boxes 401 to rotate circularly in the heating barrel 101, the collection boxes 401 can stir the residues deposited at the bottom of the heating barrel 101, the filter screens 402 in the collection boxes 401 are divided into two types, one type is a longitudinal filter screen 402, the other type is a transverse filter screen 402, the longitudinal filter screen 402 can hold the residues deposited at the bottom of the heating barrel 101 when the collection boxes 401 stir the base oil in the heating barrel 101, so that the residues are attached to the longitudinal filter screen 402, when the lifting part drives the collection boxes 401 to move upwards, the transverse filter screen 402 can drag the residues at the bottom of the heating barrel 101, and the residues on the longitudinal filter screen 402 fall on the transverse filter screen 402 and are accumulated in the collection boxes 401, transverse filter screen 402 and vertical filter screen 402 cooperation can prevent that the residue of salvaging and caking from dropping in the base oil in heating bucket 101, and it is better to salvage the effect, and efficiency is higher.

Referring to fig. 3, 9, there are shown schematic views of embodiments for facilitating the addition of various additives to the heating tub 101 according to the present invention, and further,

the bottom of the heating barrel 101 is provided with a fixed shaft 207, the fixed shaft 207 is rotatably connected with a turntable 206, a plurality of clamping holders 305 are arranged on the turntable 206, and a plurality of funnels 405 are detachably connected on the plurality of clamping holders 305 respectively.

When the device is used, an operator firstly adds the base oil into the heating barrel 101, then the heating barrel 101 heats the base oil, when the temperature of the base oil reaches a proper temperature, the operator adds various required additives into the plurality of funnels 405, the various additives respectively leak from the plurality of funnels 405 and fall on the tapered opening at the upper end of the heating barrel 101, the various additives all slide into the heating barrel 101 from the inclined plane at the tapered opening, meanwhile, the turntable 206 can rotate on the fixed shaft 207, the turntable 206 drives the plurality of clamping brackets 305 to rotate circumferentially, the plurality of clamping brackets 305 drive the plurality of funnels 405 to rotate circumferentially, the plurality of funnels 405 rotate circumferentially to uniformly disperse the various additives in the heating barrel 101, so that the additives are more easily and uniformly heated and are more easily mixed with the base oil, when the additives scattered on the plurality of funnels 405 agglomerate after the heating barrel 101 is contacted with the base oil due to components, the plurality of collecting boxes 401 can directly catch the lumps scattered in the base oil and then can be salvaged.

Referring to fig. 3, a schematic diagram of an embodiment for facilitating securing of a plurality of hoppers 405 in accordance with the present invention is shown, further,

a plurality of fixing bolts 306 are screwed to the plurality of clamp brackets 305, respectively.

When using this device, operating personnel can screw up a plurality of fixing bolt 306, makes a plurality of funnels 405 more firm, prevents to throw it away when pressing from both sides tight support 305 and rotating, still has convenient to detach's effect simultaneously, and operating personnel can pull down a plurality of fixing bolt 306 after the use, then takes off a plurality of funnels 405 and washs or the filling of additive again.

Referring to fig. 8, a schematic diagram of an embodiment of the present invention for facilitating an expanded salvage range for a plurality of collection boxes 401 is shown, further,

the carousel 206 top is provided with thread bush 203, and thread bush 203 can reciprocate along the vertical axis of carousel 206, and the last one end that articulates of the articulated pole 302 of thread bush 203 has a plurality of articulated poles 302, and the articulated other end that has a plurality of articulated poles 302 on a plurality of sliders 304 is provided with a plurality of spouts 307 on a plurality of clamping holder 305 respectively, and a plurality of collection boxes 401 are installed respectively to a plurality of sliders 304 lower extremes.

When using this device, thread bush 203 reciprocates at the vertical axis of carousel 206, thread bush 203 drives a plurality of hinge bar 302 angle changes, a plurality of hinge bar 302 drive a plurality of sliders 304 and slide in a plurality of spout 307, a plurality of spout 307 drive a plurality of collection box 401 respectively and remove, when a plurality of collection box 401 inject in the base oil, a plurality of collection box 401 expand to heating bucket 101 inner wall, and then increase a plurality of fishing range of collection box 401, after a plurality of collection box 401 salvaged the residue, a plurality of collection box 401 are gathering in moving up backward, be convenient for fish for getting the residue, prevent that the residue on the filter screen 402 from dropping once more in the base oil in heating bucket 101, it can to carry out centralized processing with the residue in the collection box 401 at last again.

Referring to fig. 8, there is shown a schematic view of an embodiment capable of moving a plurality of the collecting boxes 401 up and down according to the present invention, and further,

a plurality of pull rods 301 are all installed on thread bush 203, and a plurality of telescopic link 303 are sliding connection respectively on a plurality of pull rods 301, and sliding connection has a plurality of telescopic links 303 respectively in a plurality of sliders 304, and a plurality of collection boxes 401 articulate respectively at a plurality of telescopic link 303 lower extreme.

When the device is used, the threaded sleeve 203 moves downwards to drive the plurality of hinged rods 302 to change angles, the plurality of hinged rods 302 drive the plurality of sliding blocks 304 to slide outwards in the plurality of sliding grooves 307, the plurality of sliding blocks 304 drive the plurality of telescopic rods 303 to move outwards, the plurality of telescopic rods 303 drive the plurality of collecting boxes 401 to expand towards the inner wall of the heating barrel 101, the plurality of pull rods 301 drive the plurality of telescopic rods 303 to move downwards, the plurality of telescopic rods 303 drive the plurality of collecting boxes 401 to be inserted into base oil in the heating barrel 101, then the plurality of collecting boxes 401 start to salvage residues, after the salvage is completed, the threaded sleeve 203 moves upwards, the threaded sleeve 203 pulls the plurality of hinged rods 302 to change angles, the plurality of hinged rods 302 pull the plurality of sliding blocks 304 to slide in the plurality of sliding grooves 307, the plurality of sliding blocks 304 pull the plurality of telescopic rods 303 to move towards the center of the threaded sleeve 203, the plurality of telescopic rods 303 drive the plurality of collecting boxes 401 to gather, simultaneously a plurality of pull rods 301 drive a plurality of telescopic link 303 rebound, and a plurality of telescopic link 303 drive a plurality of collection box 401 rebound, have dragged for the residue, and this process has realized beginning to the salvage action of central gathering from heating bucket 101 inner wall, can effectively avoid in salvaging the residue fall into heating bucket 101.

Referring to fig. 2, there is shown a schematic view of an embodiment of the present invention capable of accelerating the settling of debris in a collection box 401, further,

a plurality of baffles 404 are respectively arranged on the plurality of telescopic rods 303, one ends of a plurality of elastic sheets 403 are respectively fixed on the plurality of baffles 404, and the other ends of the plurality of elastic sheets 403 are respectively fixed on the plurality of collecting boxes 401.

When using this device, a plurality of telescopic links 303 drive a plurality of collection boxes 401 and remove the in-process, a plurality of collection boxes 401 can be round the articulated department with a plurality of telescopic links 303 and produce the swing, and a plurality of shell fragments 403 can produce elasticity at this moment and block a plurality of collection boxes 401 and carry out transition and sway, prevent that it from colliding with heating bucket 101 inner wall and leading to the inside residue of a plurality of collection boxes 401 to flow out, two shell fragments 403 can also make a plurality of collection boxes 401 to sway the range and keep stable, and duration is long, when a plurality of collection boxes 401 were fished out the residue, a plurality of collection boxes 401 swayd and can also accelerate the deposit of residue in a plurality of collection box 401 bottoms.

Referring to fig. 9 and 5, there is shown the intention of an embodiment according to the present invention capable of moving the threaded sleeve 203 up and down, and further,

fixedly connected with gear motor 201 on the mounting bracket 102, fixedly connected with threaded rod 202 on the output shaft of gear motor 201, the last swivelling joint of carousel 206 has threaded rod 202, threaded connection has thread bush 203 on the threaded rod 202.

When the device is used, the speed reduction motor 201 drives the threaded rod 202 to rotate, the threaded rod 202 rotates to drive the threaded sleeve 203 to move up and down, and the threaded sleeve 203 moves up and down to enable the plurality of collecting boxes 401 to be unfolded and descended or to be lifted and gathered to finish fishing actions.

The lifting assembly further comprises a rubber ring 208, a positioning pin 204 and positioning holes 205, the rubber ring 208 is arranged at the rotating connection position of the turntable 206 and the fixed shaft 207, the two positioning pins 204 are arranged on the threaded sleeve 203, the two positioning holes 205 are arranged on the turntable 206, and the two positioning pins 204 can be inserted into the two positioning holes 205.

When the device is used, the speed reduction motor 201 drives the threaded rod 202 to rotate, the threaded rod 202 drives the two positioning pins 204 to move downwards, the two positioning pins 204 move downwards to be inserted into the two positioning holes 205, at the moment, the threaded rod 202 continues to rotate, the threaded rod 202 drives the threaded sleeve 203 to rotate, the threaded sleeve 203 rotates to drive the two positioning pins 204 to rotate, the two positioning pins 204 and the two positioning holes 205 drive the turntable 206 to rotate on the fixed shaft 207, the rubber ring 208 can increase friction force, the torsion force between the fixed shaft 207 and the turntable 206 is increased, when the two positioning pins 204 are not inserted into the two positioning holes 205, the turntable 206 cannot rotate on the fixed shaft 207, when the two positioning pins 204 are inserted into the two positioning holes 205, the turntable 203 can drive the turntable 206 to rotate, and the plurality of clamping supports 305 are driven by the turntable 206 to rotate to realize the bottom deposition function of the rotary stirring heating barrel 101.