Intelligent integrated ribbon loom

文档序号:1283245 发布日期:2020-08-28 浏览:26次 中文

阅读说明:本技术 智能整合织带机 (Intelligent integrated ribbon loom ) 是由 黄小晃 于 2020-06-26 设计创作,主要内容包括:本发明公开了智能整合织带机,包括织带机框架,所述织带机框架的上方设有棕框组,所述棕框组的顶部焊接分布有压式弹簧,所述棕框组的中部连接分布有钢轴,所述钢轴的底部连接分布有凸轮,所述织带机框架的内部设有纬密齿轮组,所述纬密齿轮组安装于安装板上,且所述安装板固定于织带机框架的前端,所述织带机框架的内侧中间端连接有针织座,所述针织座的两端设有钢扣座,所述棕框组、针织座和钢扣座相互交织工作织成布带,本发明涉及整合织带机技术领域,一体化设计,通过棕框组、针织座和钢扣座相互交织工作织成布带,与成型机、缝合机相互配合,可高效率连续化缝合链条,中间繁琐工作全部消除,大大提高效率,提升品质,解决了经常磨损的问题,大幅度提升速度,满足了短行程的需求,稳定性能高,经久耐用。(The invention discloses an intelligent integrated ribbon loom, which comprises a ribbon loom frame, wherein a palm frame group is arranged above the ribbon loom frame, press springs are welded and distributed on the top of the palm frame group, steel shafts are connected and distributed in the middle of the palm frame group, cams are connected and distributed at the bottom of the steel shafts, a weft-density gear group is arranged inside the ribbon loom frame, the weft-density gear group is arranged on an installation plate, the installation plate is fixed at the front end of the ribbon loom frame, the middle end of the inner side of the ribbon loom frame is connected with a knitting seat, steel buckle seats are arranged at two ends of the knitting seat, the palm frame group, the knitting seat and the steel buckle seats are interwoven to work and weave into a cloth belt, the invention relates to the technical field of integrated ribbon looms, is designed integrally, and can be used for interweaving the palm frame group, the knitting seat and the steel buckle seats to weave into the cloth belt to be matched with a forming machine and, the middle complex work is completely eliminated, the efficiency is greatly improved, the quality is improved, the problem of frequent abrasion is solved, the speed is greatly increased, the requirement of short stroke is met, and the device is high in stability and durable.)

1. Intelligent ribbon loom that integrates, its characterized in that: comprises a mesh belt machine frame (1), wherein a palm frame group (2) is arranged above the mesh belt machine frame (1), a press type spring (3) is welded and distributed at the top of the palm frame group (2), a steel shaft (5) is connected and distributed at the middle part of the palm frame group (2), a cam (11) is connected and distributed at the bottom of the steel shaft (5), a weft-density gear group (4) is arranged inside the mesh belt machine frame (1), the weft-density gear group (4) is installed on an installation plate, the installation plate is fixed at the front end of the mesh belt machine frame (1), a knitting seat (9) is connected at the middle end of the inner side of the mesh belt machine frame (1), steel buckle seats (10) are arranged at the two ends of the knitting seat (9), the palm frame group (2), the knitting seat (9) and the steel buckle seats (10) are interwoven to work to be woven into a cloth belt (6), and the two ends of the steel buckle, the inboard left end meshing of dead lever is connected with one-level change gear (7), the right-hand member meshing of one-level change gear (7) is connected with 45 helical gears (8) of secondary variable speed, the inboard meshing of rear end of weft density gear group (4) is connected with drive gear, drive gear meshing is connected in 45 helical gears (8) of secondary variable speed.

2. The intelligent integration ribbon loom of claim 1, wherein: the two-stage speed change 45-degree bevel gear (8) adopts a 45-degree bevel gear, and the length of the palm frame group (2) is 30 cm.

3. The intelligent integration ribbon loom of claim 1, wherein: the knitting seat (9) is a small-head axis, the steel buckle seat (10) is a large-head axis, and the knitting seat (9) is of a two-group or four-group arrangement structure.

4. The intelligent integration ribbon loom of claim 1, wherein: the cam (11) adopts a 45-degree angle running direction and directly works on the palm frame group (2), and the palm frame group (2) adopts a lifting motion track.

5. The intelligent integration ribbon loom of claim 1, wherein: the middle part of the steel shaft (5) is connected with a needle bearing, and the steel shaft (5) is of a cylindrical structure.

Technical Field

The invention relates to the technical field of integrated ribbon looms, in particular to an intelligent integrated ribbon loom.

Background

The ribbon loom is a machine capable of weaving ribbons with various widths as the name suggests, and is widely applied to the zipper processing industry.

The former factory personnel of zip fastener production are many in the existing market, and equipment area is big, and power consumption is big, generally adopts following mode production: the ribbon loom is firstly woven into a cloth tape for bagging or barreling, a chain of the forming machine is firstly barreled and then sewn, so that the cloth tape and the chain are very easy to be polluted and disordered, the machine is easy to be pulled to stop or produce defective products during sewing, the number of joints is large, and ribbon weaving staff are busy receiving a disc head, arranging the cloth tape and changing a pocket or a barrel; forming staff exchange chains, change barrels and change center lines while busy; the sewing staff busy changing the cloth belt, the chain and tidying the chain messy; and the phenomenon of using wrong cloth belts or chains also exists. The staff wastes most of the time in these loaded down with trivial details affairs, and work efficiency is low, in addition like metal, resin (plastic steel) strap need make central line (belted rib) earlier, the webbing again, still needs semi-manufactured goods warehouse in addition, wastes manpower and materials greatly.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an intelligent integrated ribbon loom, which solves the problems of low working efficiency, increased labor cost, large occupied area, large power consumption, low speed, poor stability and low durability.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: an intelligent integrated ribbon loom comprises a ribbon loom frame, wherein a palm frame group is arranged above the ribbon loom frame, a pressure type spring is welded and distributed at the top of the palm frame group, a steel shaft is connected and distributed at the middle of the palm frame group, a cam is connected and distributed at the bottom of the steel shaft, a weft density gear group is arranged inside the ribbon loom frame, the weft density gear group is installed on an installation plate, the installation plate is fixed at the front end of the ribbon loom frame, a knitting seat is connected at the middle end of the inner side of the ribbon loom frame, steel buckle seats are arranged at the two ends of the knitting seat, a cloth belt is interwoven and connected with the palm frame group, the knitting seat and the steel buckle seats, fixing rods are connected at the two ends of the steel buckle seats, a primary speed change gear is meshed and connected at the left end of the inner side of the fixing rods, a secondary speed change 45-degree helical gear is meshed and connected at the right, the driving gear is meshed and connected with a two-stage speed-changing 45-degree bevel gear.

Preferably, the two-stage speed-changing 45-degree bevel gear is a 45-degree bevel gear, and the length of the palm frame group is 30 cm.

Preferably, the knitting seat is a small-head axis, the steel buckle seat is a large-head axis, and the knitting seat is of four groups of arrangement structures.

Preferably, the cam adopts a 45-degree angle running direction and directly works on the palm frame group, and the palm frame group adopts a lifting motion track.

Preferably, the middle part of the steel shaft is connected with a needle bearing, and the steel shaft is of a cylindrical structure.

(III) advantageous effects

The invention provides an intelligent integrated ribbon loom. The method has the following beneficial effects:

this intelligent integration inkle loom, the integrated design, organize through the palm frame, the strap is made into in knitting seat and the mutual work of interweaving of steel knot seat, with the make-up machine, the sewing machine is mutually supported, can the high efficiency serialization sew up the chain, the whole elimination of middle loaded down with trivial details work, efficiency is greatly improved, promote the quality, output is big, and is with low costs, through the weft density gear train that sets up, the repacking is inside the oil tank, provide machine oil at any time, the problem of frequent wearing and tearing has been solved, promote speed by a wide margin, through the knitting seat that sets up, the demand of short stroke has been satisfied, stability can be high.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic front end view of the present invention;

FIG. 3 is a schematic diagram of the right end structure of the present invention;

FIG. 4 is a schematic view of the connecting seat of the present invention;

FIG. 5 is a schematic view of a cam linkage arrangement of the present invention;

fig. 6 is a schematic view of the internal structure of the present invention.

In the figure, a weaving machine frame 1, a palm frame group 2, a pressing type spring 3, a weft density gear group 4, a steel shaft 5, a cloth belt 6, a primary speed change gear 7, a secondary speed change 45-degree helical gear 8, a knitting seat 9, a steel buckle seat 10 and a cam 11.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, an embodiment of the present invention provides a technical solution: an intelligent integrated ribbon loom comprises a ribbon loom frame 1, wherein a palm frame group 2 is arranged above the ribbon loom frame 1, press springs 3 are welded and distributed at the top of the palm frame group 2, steel shafts 5 are connected and distributed at the middle parts of the palm frame group 2, cams 11 are connected and distributed at the bottoms of the steel shafts 5, a weft-density gear group 4 is arranged inside the ribbon loom frame 1, the weft-density gear group 4 is installed on an installation plate, the installation plate is fixed at the front end of the ribbon loom frame 1, the middle end of the inner side of the ribbon loom frame 1 is connected with a knitting seat 9, two ends of the knitting seat 9 are provided with steel buckle seats 10, the palm frame group 2, the knitting seat 9 and the steel buckle seats 10 are interwoven to work to form a cloth belt 6, two ends of the steel buckle seats 10 are connected with fixing rods, the left end of the inner side of the fixing rods is engaged with a first-level speed change gear 7, the right end of the first-level speed, and the inner side of the rear end of the weft density gear set 4 is connected with a driving gear in a meshing manner, and the driving gear is connected with a two-stage speed-changing 45-degree helical gear 8 in a meshing manner.

The two-stage speed change 45-degree helical gear 8 adopts a 45-degree helical gear, synchronous belt transmission is changed into gear transmission, the stability is better and more durable, the running direction of a cam is changed, the length of the palm frame group 2 is 30cm, the abrasion is reduced, the stability is better, and the speed is increased.

The knitting seat 9 is a small-end axis, the steel buckle seat 10 is a large-end axis, the knitting seat 9 is of four groups of arrangement structures, and the stroke required by the needle seat is changed according to the principle of a large shaft and a small shaft.

The cam 11 adopts a 45-degree angle running direction and directly works on the palm frame group 2, and the palm frame group 2 adopts a lifting motion track, so that the speed can be greatly increased.

The middle part of the steel shaft 5 is connected with a needle bearing, and the steel shaft 5 is of a cylindrical structure, so that the problems of easy abrasion and breakage are solved.

The working principle is as follows: matching the speed of a forming machine and a sewing machine and then intelligently matching the speed of a ribbon loom, confirming that the speed starts to operate, confirming the speed of the forming machine in the first step, confirming that the speed of the sewing machine is matched with the forming machine in the second step, confirming that the speed of the intelligent integrated ribbon loom is matched with the sewing machine in the third step, synchronously confirming that the operation starts, synchronously operating all links, and synchronously stopping when a fault or a broken yarn stops, wherein the operation can be directly clicked without confirming the synchronization after the treatment is finished, and all middle complicated links are cancelled; in order to improve the speed matching with a high-speed sewing machine, the number of the ribbon looms is reduced, unnecessary machine load is reduced, and all parts are reduced;

the existing cutter closing is cancelled, the ribbon loom lace chain cam 11 directly works on the palm frame group 2, the pull-down spring is changed into the press-type spring 3, the palm frame group is not easy to break, the stability is better, the weft density gear group 4 is changed into the oil tank, oil is supplied at any time, and the palm loom lace chain cam is not easy to wear, as shown in figure 1;

the existing needle bed shaft is changed, the needle bed shaft is directly driven by a steel buckle seat 10, the stroke required by a knitting seat 9 is changed by the principle of a big shaft and a small shaft, the synchronous belt drive of the main components is changed into a primary speed change gear 7 and a secondary speed change 45-degree helical gear 8, the stability is better and more durable, and the running direction of a cam 11 is changed by adopting the 45-degree helical gear, as shown in figures 1 and 2;

the length of the palm frame group 2 is changed into 30cm, the palm frame plastic connecting rod is changed into the steel shaft 5 and the needle roller bearing, the abrasion is reduced, the stability is better, and the speed is increased, as shown in figure 5.

The components of the meshbelt machine frame 1, the palm frame group 2, the compression type spring 3, the weft-density gear group 4, the steel shaft 5, the cloth belt 6, the primary speed-changing gear 7, the secondary speed-changing 45-degree helical gear 8, the knitting seat 9, the steel buckle seat 10 and the cam 11 are all universal standard components or components known by technicians in the field, and the structure and the principle of the components can be known by technicians through technical manuals or conventional experimental methods. The requirement of short stroke is satisfied, and stability can be high, durable.

While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

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