阅读说明：本技术 一种兼顾吸力和扬程的隔膜泵 (Diaphragm pump with suction and lift ) 是由 王圣双 于 2020-06-03 设计创作，主要内容包括：本发明公开一种兼顾吸力和扬程的隔膜泵,涉及微流体泵送技术领域,为解决目前隔膜泵的吸力和扬程是有一定局限性的问题而发明。该该隔膜泵,包括中间腔室,以及设在所述中间腔室两侧的泵体；所述中间腔室内设置有传动机构,所述传动机构的两侧均连接有活塞连杆组件；每个所述泵体内均设置有隔膜片,所述隔膜片将泵体内分隔成气室和泵室,所述隔膜片通过活塞连杆组件与所述中间腔室连接；所述活塞连杆组件在传动机构的带动下可同时往复运动,以同时改变两侧气室和泵室的容积大小；所述中间腔室上开设有通气口,所述通气口包括中央气口和侧气口,所述中央气口位于所述的两侧活塞之间,所述侧气口位于所述活塞运动行程的腔壁上。(The invention discloses a diaphragm pump giving consideration to both suction and lift, relates to the technical field of microfluid pumping, and aims to solve the problem that the suction and the lift of the conventional diaphragm pump have certain limitations. The diaphragm pump comprises a middle chamber and pump bodies arranged on two sides of the middle chamber; a transmission mechanism is arranged in the middle cavity, and both sides of the transmission mechanism are connected with piston connecting rod assemblies; a diaphragm is arranged in each pump body, the diaphragm divides the pump body into an air chamber and a pump chamber, and the diaphragm is connected with the middle chamber through a piston connecting rod assembly; the piston connecting rod assembly can reciprocate simultaneously under the driving of the transmission mechanism so as to change the volume of the air chambers and the pump chambers at two sides simultaneously; the middle chamber is provided with an air vent, the air vent comprises a central air port and side air ports, the central air port is positioned between the pistons at the two sides, and the side air ports are positioned on the cavity wall of the motion stroke of the pistons.)

1. The utility model provides a compromise diaphragm pump of suction and lift which characterized in that: the pump comprises a middle cavity and pump bodies arranged on two sides of the middle cavity; a transmission mechanism is arranged in the middle cavity, and both sides of the transmission mechanism are connected with piston connecting rod assemblies; a diaphragm is arranged in each pump body, the diaphragm divides the pump body into an air chamber and a pump chamber, and the diaphragm is connected with the middle chamber through a piston connecting rod assembly; the piston connecting rod assembly can reciprocate simultaneously under the driving of the transmission mechanism so as to change the volume of the air chambers and the pump chambers at two sides simultaneously;

the middle chamber is provided with an air vent, the air vent comprises a central air port and side air ports, the central air port is positioned between the pistons at the two sides, and the side air ports are positioned on the cavity wall of the motion stroke of the pistons; when the material is sucked, air is sucked from the side air inlet; air is admitted from the central air port as the material is extruded.

2. A diaphragm pump having both suction and head as set forth in claim 1, wherein: the transmission mechanism comprises a gear and racks positioned on two sides of the gear, and the gear is meshed with the racks; the racks on the two sides can move towards the two sides or the middle simultaneously under the driving of the gear.

3. A diaphragm pump having both suction and head as set forth in claim 2, wherein: the piston connecting rod assembly comprises a piston and a connecting rod, one side of the piston is connected with the rack, and the other side of the piston is connected with the connecting rod; the pistons move towards two sides or middle simultaneously under the drive of the rack.

4. A diaphragm pump having both suction and head as set forth in claim 2, wherein: the rack is provided with two branch ends, a sawtooth is formed on one branch end to be meshed with the gear, and the other branch end is fixedly connected with the piston through a rack fixing bolt.

5. A diaphragm pump having both suction and head as set forth in claim 1, wherein: and the limit switch is arranged close to the side air port so as to limit the limit position of the piston moving towards two sides.

6. A diaphragm pump having both suction and head according to claim 5, wherein: the limit switch is arranged on the outer side of the middle chamber and is a magnetic switch.

7. A diaphragm pump having both suction and head as set forth in claim 1, wherein: the upper parts of the pump bodies on the two sides are connected through a discharge pipe, the lower parts of the pump bodies on the two sides are connected through a feed pipe, and a sealing cavity for placing a sealing ball is arranged at the connecting part of the pump bodies, the feed pipe and the discharge pipe; the feeding pipe is provided with a feeding hole, and the discharging pipe is provided with a discharging hole.

8. A diaphragm pump having both suction and head as set forth in claim 7, wherein: an upper cover is further arranged in the sealing cavity to limit the limit position of the upward movement of the sealing ball.

Technical Field

The invention relates to the technical field of microfluid pumping, in particular to a diaphragm pump giving consideration to both suction and lift.

Background

The diaphragm pump is also called a control pump, and is a pump widely applied to food industry, environmental protection industry, building industry and other industries. The diaphragm pump is generally divided into two categories, namely a pneumatic diaphragm pump and an electric diaphragm pump, and the diaphragm pump is used for receiving a control signal of a regulator or a computer in the control process, changing the flow of a regulated medium and maintaining the regulated parameters within a required range, so that the automation of the production process is achieved. Which relies primarily on the back and forth movement of a diaphragm to change the volume of a working chamber to draw in and expel fluid.

The pneumatic diaphragm pump uses compressed air as power, the compressed air is distributed to the gas chambers by the main directional control valve and applies uniform pressure to the inner surface of the diaphragm, and simultaneously, the discharged gas is discharged from the rear of the other side of the pump through the gas valve assembly guide port. When the pressure of the gas cavity in the pneumatic double-diaphragm pump exceeds the pressure of the liquid cavity, the diaphragm connecting rod moves back and forth, the discharge is carried out on one side, and the suction is carried out on the other side. Wherein the direction of discharge and suction of liquid is controlled by a check valve (ball valve or flap valve). The suction stroke is performed by the pump, which reduces the cabin pressure and increases the chamber volume during suction, thereby creating an atmospheric pressure differential that pushes the liquid through the suction conduit, through the suction side check valve, and into the external liquid chamber. The suction-side stroke may also initiate a reciprocating (displacement, stroke, or cycling) motion of the pump. The pneumatic double diaphragm pump pulls the inner plate of the moving pneumatic double diaphragm pump sucking the diaphragm through the stroke machine to contact with the aligned driving plunger, and moves the guide valve core. After the guide valve is activated, a pressure signal is sent to the other end of the main directional air valve, and the pneumatic double-diaphragm pump enables compressed air to change to the other side of the inner cavity to move repeatedly in such a way to finish continuous conveying of the medium.

It can be seen that the existing diaphragm pump mainly adopts the form of an air valve chamber, during the working process, the diaphragms on two sides act alternately, and when the diaphragm on one side sucks materials, the diaphragm on the other side extrudes the materials. If one diaphragm is regarded as an action unit, only one diaphragm undertakes the suction work when the material is sucked; when the material is extruded, only one membrane is used for extruding. This working principle causes the suction and the lift of the membrane pump to be limited.

Disclosure of Invention

In view of this, the present invention provides a diaphragm pump with both suction and lift, which is used to solve the problem that the suction and lift of the existing diaphragm pump are limited.

In order to achieve the purpose, the technical scheme of the invention is realized as follows:

a diaphragm pump giving consideration to both suction and lift comprises a middle chamber and pump bodies arranged on two sides of the middle chamber; a transmission mechanism is arranged in the middle cavity, and both sides of the transmission mechanism are connected with piston connecting rod assemblies; a diaphragm is arranged in each pump body, the diaphragm divides the pump body into an air chamber and a pump chamber, and the diaphragm is connected with the middle chamber through a piston connecting rod assembly; the piston connecting rod assembly can reciprocate simultaneously under the driving of the transmission mechanism so as to change the volume of the air chambers and the pump chambers at two sides simultaneously; the middle chamber is provided with an air vent, the air vent comprises a central air port and side air ports, the central air port is positioned between the pistons at the two sides, and the side air ports are positioned on the cavity wall of the motion stroke of the pistons; when the material is sucked, air is sucked from the side air inlet; air is admitted from the central air port as the material is extruded.

The transmission mechanism comprises a gear and racks positioned on two sides of the gear, and the gear is meshed with the racks; the racks on the two sides can move towards the two sides or the middle simultaneously under the driving of the gear.

The piston connecting rod assembly comprises a piston and a connecting rod, one side of the piston is connected with the rack, and the other side of the piston is connected with the connecting rod; the pistons move towards two sides or middle simultaneously under the drive of the rack.

The rack is provided with two branch ends, a sawtooth is formed on one branch end to be meshed with the gear, and the other branch end is fixedly connected with the piston through a rack fixing bolt.

And the limit switch is arranged close to the side air port so as to limit the limit position of the piston moving towards two sides.

The limit switch is arranged on the outer side of the middle chamber and is a magnetic switch.

The upper parts of the pump bodies on the two sides are connected through a discharge pipe, the lower parts of the pump bodies on the two sides are connected through a feed pipe, and a sealing cavity for placing a sealing ball is arranged at the connecting part of the pump bodies, the feed pipe and the discharge pipe; the feeding pipe is provided with a feeding hole, and the discharging pipe is provided with a discharging hole.

An upper cover is further arranged in the sealing cavity to limit the limit position of the upward movement of the sealing ball.

Compared with the prior art, the invention has the beneficial effects that:

the invention comprises a middle cavity and pump bodies arranged at two sides of the middle cavity, wherein diaphragm sheets are arranged in the pump bodies at two sides; a transmission mechanism is arranged in the middle chamber, piston connecting rod assemblies are arranged on two sides of the transmission mechanism, one side of each piston connecting rod assembly is connected with the transmission mechanism, and the other side of each piston connecting rod assembly is connected with the diaphragm. The middle chamber is provided with an air vent, the air vent comprises a central air port and side air ports, the central air port is positioned between the pistons at the two sides, and the side air ports are positioned on the cavity wall of the motion stroke of the pistons. Under drive of the transmission mechanism, the piston rod components on two sides reciprocate: when the material is sucked, air is sucked from the side air ports, and the piston rod assemblies on the two sides can move towards the middle at the same time; when materials are extruded, air is fed from the central air port, the piston rod assemblies on the two sides move towards the two sides simultaneously, and then the diaphragm sheets on the two sides are driven to realize the action of simultaneously sucking the materials or simultaneously extruding the materials, namely the diaphragm sheets in the pump bodies on the two sides can work in the same state at the same time. Therefore, compared with the prior art, the diaphragm pump considering both the suction force and the lift increases the suction force and the lift under the same specification.

Drawings

Fig. 1 is a schematic structural diagram of a diaphragm pump with both suction and lift considerations according to the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1 at A;

fig. 3 is a schematic view of a diaphragm pump with both suction and lift functions according to the present invention when sucking materials;

fig. 4 is a schematic view of the diaphragm pump with both suction and lift functions according to the present invention when discharging materials.

In the figure, 1-a discharge port, 2-an upper cover, 3-a sealing ball, 4-an upright post, 5-a diaphragm, 6-a connecting bolt, 7-a connecting rod, 8-a piston, 9-a rack fixing bolt, 10-a first rack, 11-a gear, 12-a first rack, 13-a feed port, 14-a central air port, 15-a side air port and 16-a limit switch.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings.

In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The invention provides a diaphragm pump giving consideration to both suction and lift, which comprises a middle chamber and pump bodies arranged on two sides of the middle chamber, and is characterized in that the pump bodies are arranged on the two sides of the middle chamber; a transmission mechanism is arranged in the middle cavity, both sides of the transmission mechanism are connected with piston connecting rod assemblies, a diaphragm 5 is arranged in each pump body, the diaphragm 5 divides the interior of the pump body into an air chamber and a pump chamber, the diaphragm 5 is connected with the middle cavity through the piston connecting rod assemblies, and the piston connecting rod assemblies can reciprocate under the driving of the transmission mechanism so as to change the volumes of the air chambers and the pump chambers on both sides; an air vent is formed in the middle chamber, the air vent comprises a central air port 14 and a side air port 15, the central air port 14 is located between the pistons on the two sides, and the side air port 15 is located on the wall of the motion stroke of the piston; when the material is sucked, air is sucked from the side air port 15; air is introduced through the central air port 14 as the material is extruded.

The invention comprises a middle cavity and pump bodies arranged at two sides of the middle cavity, wherein diaphragm sheets 5 are arranged in the pump bodies at two sides; a transmission mechanism is arranged in the middle chamber, piston connecting rod assemblies are arranged on two sides of the transmission mechanism, one side of each piston connecting rod assembly is connected with the transmission mechanism, and the other side of each piston connecting rod assembly is connected with the diaphragm 5. The middle chamber is provided with an air vent, the air vent comprises a central air port 14 and a side air port 15, the central air port 14 is positioned between the pistons at the two sides, and the side air port 15 is positioned on the wall of the motion stroke of the piston. Under drive mechanism's drive, the piston link assembly of both sides can reciprocating motion simultaneously: when the material is sucked, air is sucked from the side air ports 15, and the piston rod assemblies on the two sides can move towards the middle simultaneously; when the materials are extruded, air is fed from the central air port 14, the piston rod assemblies on the two sides move towards the two sides simultaneously, and then the diaphragm plates 5 on the two sides are driven to realize the actions of simultaneously sucking or simultaneously extruding, namely the diaphragm plates 5 in the pump bodies on the two sides can simultaneously work in the same state. Therefore, compared with the prior art, the diaphragm pump considering both the suction force and the lift increases the suction force and the lift under the same specification.

Specifically, the transmission mechanism comprises a gear 11 and racks (i.e. a first rack 10 and a second rack 12 in the figure) positioned on two sides of the gear 11, wherein the gear 11 is meshed with the racks; the racks on the two sides can move towards the two sides or the middle simultaneously under the driving of the gear 11, so as to stably and firmly drive the diaphragm 5 to move.

The piston connecting rod assembly comprises a piston 8 and a connecting rod 7, one side of the piston 8 is connected with the rack, and the other side of the piston is connected with the connecting rod 7; the piston 8 is driven by the rack to move towards two sides simultaneously or move towards the middle simultaneously.

The rack has two branch ends, a sawtooth is formed on one branch end to be meshed with the gear 11, and the other branch end is fixedly connected with the piston 8 through a rack fixing bolt 9, as shown in fig. 2.

When the piston 8 moves towards two sides, the structure can be failed to exceed the position of the side air port 15, and the diaphragm pump with the consideration of the suction force and the lift provided by the invention further comprises a limit switch 16 which is arranged close to the side air port 15 so as to limit the stroke range of the piston 8 moving towards two sides.

In order to not occupy the internal space of the middle chamber and facilitate processing, the limit switch 16 is arranged on the outer side of the middle chamber, and the limit switch 16 is a magnetic switch. The magnetic switch is arranged at the end of the stroke of the piston 8 moving towards two sides and is arranged at a position with better sensitivity so as to ensure that the piston 8 moving to the position can quickly sense and stop moving.

The upper parts of the pump bodies on the two sides are connected through a discharge pipe, the lower parts of the pump bodies on the two sides are connected through a feed pipe, and a sealing cavity for placing a sealing ball 3 is arranged at the connecting part of the pump bodies, the feed pipe and the discharge pipe; the feeding pipe is provided with a feeding hole 13, and the discharging pipe is provided with a discharging hole 1.

An upper cover 2 is further arranged in the sealing cavity to limit the limit position of the upward movement of the sealing ball 3.

In the working process of the existing diaphragm pump, the action state is that the diaphragms on two sides are sucked by one diaphragm at the same time, and one diaphragm is pressed out, namely, the diaphragm is in a suction-pressure state. The invention provides a diaphragm pump which gives consideration to both suction and lift, and the diaphragm pump can suck or press simultaneously, and the working process is as follows:

when the material needs to be sucked, referring to fig. 3, high-pressure gas is flushed into the inside of the diaphragm pump which is provided by the invention and has both suction force and lift, the gear 11 rotates (shown as the gear 11 rotates clockwise), the racks on both sides move towards the middle (i.e. close to the gear 11), and then the pistons 8 on both sides move synchronously towards the middle respectively, and finally the diaphragm sheets 5 on both sides are driven to move synchronously towards the middle. During this process the sealing ball 3 at the feed pipe is sucked up, i.e. lower in the figure, thereby effecting the suction of material into the cavity between the column 4 and the diaphragm 5.

When the material needs to be discharged, referring to fig. 4, high-pressure gas is flushed into the inside of the diaphragm pump taking account of the suction force and the lift from the central air port 14, the gear 11 rotates (shown as the gear 11 rotates counterclockwise), the rack moves towards the middle (i.e. away from the gear 11), the two pistons 8 respectively move towards the two sides synchronously, and meanwhile, the diaphragms on the two sides are driven to move towards the two sides. In the process, the sealing ball 3 at the discharging pipe is jacked up, and the sealing ball 3 at the feeding pipe is not moved, so that the material is extruded out.

The invention provides a diaphragm pump which gives consideration to both suction and lift, and can enable diaphragm sheets on two sides to be sucked or pressed out simultaneously, thereby increasing the suction and the lift. The invention is not limited to the examples, and any equivalent changes to the technical solution of the invention by a person skilled in the art after reading the description of the invention are covered by the claims of the invention.