阅读说明：本技术 一种具有故障监测功能的面料缝合加工装置 (Processing device is sewed up to surface fabric with fault monitoring function ) 是由 李瑞民 于 2021-07-16 设计创作，主要内容包括：本发明公开了一种具有故障监测功能的面料缝合加工装置,包括底框,所述底框上端面四周连接有竖柱,四周的竖柱上端之间连接有顶板,所述顶板上端面中间安装有第一气缸,所述第一气缸输出端穿过顶板并固定连接有升降板,所述升降板底端面四周连接有连接杆,四周的连接杆下端连接安装有缝合装置,前后的竖柱之间安装有缝合监测机构,结构简单,构造清晰易懂,将待缝合面料放置在底框上,第一气缸能够推动升降板及其下方安装的缝合装置进行缝合作业,缝合过程中,缝合监测机构用于面料缝合检测,用于检测面料缝合质量来判断设备故障,具有双重检测作用,监测效果好,自动化程度高,出料方便,面料缝合效率高,装置移动方便,功能性强,值得推广。(The invention discloses a fabric sewing and processing device with a fault monitoring function, which comprises a bottom frame, wherein vertical columns are connected around the upper end surface of the bottom frame, a top plate is connected between the upper ends of the vertical columns around, a first air cylinder is arranged in the middle of the upper end surface of the top plate, the output end of the first air cylinder penetrates through the top plate and is fixedly connected with a lifting plate, connecting rods are connected around the bottom end surface of the lifting plate, sewing devices are connected and mounted at the lower ends of the connecting rods around, a sewing monitoring mechanism is mounted between the front vertical column and the rear vertical column, the structure is simple and clear and understandable, a fabric to be sewn is placed on the bottom frame, the first air cylinder can push the lifting plate and the sewing devices mounted below the lifting plate to perform sewing operation, and in the sewing process, the sewing monitoring mechanism is used for fabric sewing detection and is used for detecting the sewing quality of the fabric to judge equipment faults, and has double detection functions and good monitoring effect, degree of automation is high, and the ejection of compact is convenient, and the surface fabric is sewed up efficiently, and the device removes conveniently, and is functional strong, is worth promoting.)

1. The utility model provides a processingequipment is sewed up to surface fabric with fault monitoring function, includes underframe (2), its characterized in that: underframe (2) up end is connected with upstand (4) all around, is connected with roof (8) between upstand (4) upper end all around, install first cylinder (11) in the middle of roof (8) up end, roof (8) and fixedly connected with lifter plate (6) are passed to first cylinder (11) output, lifter plate (6) bottom face is connected with connecting rod (13) all around, and suturing device (14) are installed in connection of connecting rod (13) lower extreme all around, install between fore-and-aft upstand (4) and sew up monitoring mechanism (21).

2. A fabric sewing and processing device with a fault monitoring function according to claim 1, characterized in that: the bottom end face of the bottom frame (2) is connected with and provided with universal rollers (1) all around.

3. A fabric sewing and processing device with a fault monitoring function according to claim 2, characterized in that: the left side and the right side of the upper end of the lifting plate (6) are connected with one end of a guide rod (9), and the other end of the guide rod (9) penetrates through the top plate (8) and is fixedly connected with a limiting block (10).

4. A fabric sewing and processing device with a fault monitoring function according to claim 3, characterized in that: montant (5) wear to be equipped with in the lifter plate (6) left and right sides, limit head (7) are connected to montant (5) upper end, montant (5) lower extreme is connected with presses flitch (3), wear to be equipped with in the middle of pressing flitch (3) and sew up groove (23), montant (5) surface cover is equipped with compression spring (12).

5. A fabric sewing and processing device with a fault monitoring function according to claim 4, characterized in that: the sewing device (14) comprises a longitudinal frame (27), the upper end of the longitudinal frame (27) is fixedly connected with a connecting rod (13), the front side wall and the rear side wall in the longitudinal frame (27) are rotatably connected with screw rods (32), a first motor (26) is installed on the rear end face of the longitudinal frame (27), the output end of the first motor (26) is fixedly connected with the rear end of the screw rods (32), a moving block (30) is arranged on the outer surface of the screw rods (32) in a penetrating mode through rotation of threads, a sewing head (31) is installed at the lower end of the moving block (30), a longitudinal groove (29) is formed in the bottom end face of the longitudinal frame (27), a longitudinal guide rail is installed on the side wall of the top in the longitudinal frame (27), the upper end of the moving block (30) is connected with the longitudinal guide rail in a sliding mode, and a plurality of thread barrels (28) are rotatably sleeved on the upper end face of the longitudinal frame (27).

6. A fabric sewing and processing device with a fault monitoring function according to claim 5, characterized in that: sew up monitoring mechanism (21) and include second cylinder (22), second cylinder (22) output is connected with mounting panel (19), and vertical guide rail (20) are installed to the upstand (4) relative one end of front and back side, vertical guide rail (20) sliding connection of side around mounting panel (19) the front and back end and front and back side, mounting panel (19) bottom face is connected with down tube (17), down tube (17) lower extreme rotates and is connected with nip roll (15), nip roll (15) surface cover is equipped with anti-skidding rubber sleeve (16), be connected with between down tube (17) and mounting panel (19) extension spring (18).

7. A fabric sewing and processing device with a fault monitoring function according to claim 6, characterized in that: the monitoring camera (24) are installed to the left and right sides wall in sewing up groove (23), light (25) are installed to the lateral wall around in sewing up groove (23).

8. A fabric sewing and processing device with a fault monitoring function according to claim 7, characterized in that: underframe (2) up end rear side is connected with fixed plate (34), third cylinder (33) are installed to fixed plate (34) rear end face, third cylinder (33) output is connected with scraping wings (35), underframe (2) the place ahead left and right sides is provided with left conveying belt (36) and right conveying belt (39) respectively, install second motor (37) in the middle of underframe (2) preceding terminal surface, second motor (37) output is connected with stock guide (38).

Technical Field

The invention relates to the technical field of fabric production, in particular to a fabric sewing and processing device with a fault monitoring function.

Background

In surface fabric processing production process, need sew up, make things convenient for the production of surface fabric product, however, traditional sewing machine does not have monitoring function, if the sewing device breaks down and is difficult to discover, can cause the damage of whole production line, improves the maintenance cost, consequently, needs a surface fabric sewing processing device who has trouble monitoring function.

Disclosure of Invention

The invention aims to provide a fabric sewing processing device with a fault monitoring function, so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a processingequipment is sewed up to surface fabric with fault monitoring function, includes the underframe, the underframe up end is connected with the upstand all around, is connected with the roof between the upstand upper end all around, install first cylinder in the middle of the roof up end, first cylinder output passes roof and fixedly connected with lifter plate, the lifter plate bottom end face is connected with the connecting rod all around, and suturing device is installed in the connection of connecting rod lower extreme all around, installs between the upstand of front and back and sews up monitoring mechanism.

As a further scheme of the invention: all around the bottom end face of the bottom frame are connected with universal rollers.

As a further scheme of the invention: the left side and the right side of the upper end of the lifting plate are connected with one end of a guide rod, and the other end of the guide rod penetrates through the top plate and is fixedly connected with a limiting block.

As a further scheme of the invention: the utility model discloses a material pressing device, including lifter plate, stopper, montant, pressure flitch, material pressing board, sewing groove, compression spring, stopper, and stopper, and stopper, and stopper, and compression spring, and stopper, and the stopper.

As a further scheme of the invention: the sewing device comprises a longitudinal frame, the upper end of the longitudinal frame is fixedly connected with a connecting rod, a screw rod is connected to the inner front side wall and the inner rear side wall of the longitudinal frame in a rotating mode, a first motor is installed on the rear end face of the longitudinal frame, the output end of the first motor is fixedly connected with the rear end of the screw rod, a moving block is arranged on the outer surface of the screw rod in a penetrating mode through threads in a rotating mode, a sewing head is installed at the lower end of the moving block, a longitudinal groove is formed in the bottom end face of the longitudinal frame, a longitudinal guide rail is installed on the inner top side wall of the longitudinal frame, the upper end of the moving block is connected with the longitudinal guide rail in a sliding mode, and a plurality of bobbins are arranged on the upper end face of the longitudinal frame in a rotating mode.

As a further scheme of the invention: the sewing monitoring mechanism comprises a second cylinder, an output end of the second cylinder is connected with a mounting plate, a vertical guide rail is installed at one end, opposite to the vertical column, of the front side and the rear side, the front end and the rear end of the mounting plate are connected with the vertical guide rail in a sliding mode, the bottom end face of the mounting plate is connected with an inclined rod, the lower end of the inclined rod is connected with a pressure roller in a rotating mode, an anti-skidding rubber sleeve is sleeved on the outer surface of the pressure roller, and a stretching spring is connected between the inclined rod and the mounting plate.

As a further scheme of the invention: the monitoring camera is installed to the wall of sewing up the inslot left and right sides, sew up the inslot front and back lateral wall and install the light.

As a further scheme of the invention: the utility model discloses a material pushing device, including underframe, third cylinder, feed pusher plate, underframe the place ahead left and right sides is provided with left defeated material area and right defeated material area respectively, install the second motor in the middle of the underframe front end face, second motor output is connected with the stock guide.

Compared with the prior art, the invention has the beneficial effects that: the sewing monitoring mechanism is used for monitoring fabric sewing, has a simple structure, is clear and understandable, places the fabric to be sewn on the bottom frame, can push the lifting plate and the sewing device arranged below the lifting plate to perform sewing operation, is used for detecting fabric sewing in the sewing process, is used for detecting fabric sewing quality to judge equipment faults, has double detection functions, is good in monitoring effect, high in automation degree, convenient to discharge, high in fabric sewing efficiency, convenient to move and strong in functionality, and is worthy of popularization.

Drawings

FIG. 1 is a schematic structural view of a front view of a fabric sewing and processing device with a fault monitoring function;

FIG. 2 is a schematic structural view of a sewing monitoring mechanism of a fabric sewing and processing device with a fault monitoring function;

FIG. 3 is a schematic structural view of a pressure plate of the fabric sewing and processing device with the fault monitoring function;

FIG. 4 is a schematic structural view of a sewing device of the fabric sewing processing device with the fault monitoring function;

FIG. 5 is a schematic diagram of a qualified product discharging structure of a fabric sewing and processing device with a fault monitoring function;

fig. 6 is a schematic view of a non-qualified product discharging structure of the fabric sewing processing device with the fault monitoring function.

In the figure: 1-universal roller, 2-bottom frame, 3-pressure plate, 4-vertical column, 5-vertical rod, 6-lifting plate, 7-fiber head, 8-top plate, 9-guide rod, 10-limiting block, 11-first cylinder, 12-compression spring, 13-connecting rod, 14-sewing device, 15-pressure roller, 16-anti-slip rubber sleeve, 17-inclined rod, 18-extension spring, 19-mounting plate, 20-vertical guide rail, 21-sewing monitoring device, 22-second cylinder, 23-sewing groove, 24-monitoring camera, 25-lighting lamp, 26-first motor, 27-longitudinal frame, 28-bobbin, 29-longitudinal groove, 30-moving block, 31-sewing head, 32-screw rod, 33-a third cylinder, 34-a fixed plate, 35-a material pushing plate, 36-a left material conveying belt, 37-a second motor, 38-a material guide plate and 39-a right material conveying belt.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 6, the present invention provides a technical solution: the utility model provides a processingequipment is sewed up to surface fabric with fault monitoring function, includes underframe 2, 2 up end of underframe is connected with upstand 4 all around, is connected with roof 8 between 4 upper ends of upstand all around, install first cylinder 11 in the middle of the 8 up end of roof, roof 8 and fixedly connected with lifter plate 6 are passed to first cylinder 11 output, 6 bottom end of lifter plate is connected with connecting rod 13 all around, and suturing device 14 is installed in the connection of 13 lower extremes of connecting rod all around, installs between the upstand 4 of front and back and sews up monitoring mechanism 21.

The sewing monitoring mechanism 21 is used for monitoring the fabric sewing process, specifically, the fabric to be sewn is placed on the bottom frame 2, the first air cylinder 11 can push the lifting plate 6 and the sewing device 14 arranged below the lifting plate to perform sewing operation, and the sewing monitoring mechanism 21 is used for detecting fabric sewing and judging equipment faults by detecting the fabric sewing quality in the sewing process and has double detection functions.

All around the 2 bottom end faces of underframe are connected and installed with universal idler wheels 1, which facilitates the supporting and moving of the whole device.

The left side and the right side of the upper end of the lifting plate 6 are connected with one end of a guide rod 9, the other end of the guide rod 9 penetrates through the top plate 8 and is fixedly connected with a limiting block 10, stable lifting of the lifting plate 6 and a sewing device 14 connected with the lifting plate is facilitated, and sewing accuracy is guaranteed.

Montant 5 is worn to be equipped with by the 6 left and right sides of lifter plate, stopper 7 is connected to 5 upper ends of montant, 5 lower extremes of montant are connected with and press flitch 3, wear to be equipped with in the middle of pressing flitch 3 and sew up groove 23, 5 surface covers of montant are equipped with compression spring 12.

In the process that the first air cylinder 11 pushes the sewing device 14 to move downwards, firstly, the pressure plate 3 firstly contacts the fabric to compress the fabric, so that the sewing operation is convenient, at the moment, the compression spring 12 is stretched, the first air cylinder 11 continuously pushes the lifting plate 6 to move downwards, and the sewing operation is carried out through the sewing device 14.

The sewing device 14 comprises a longitudinal frame 27, the upper end of the longitudinal frame 27 is fixedly connected with a connecting rod 13, a screw 32 is rotatably connected to the front side wall and the rear side wall in the longitudinal frame 27, a first motor 26 is installed on the rear end face of the longitudinal frame 27, the output end of the first motor 26 is fixedly connected with the rear end of the screw 32, a moving block 30 is arranged on the outer surface of the screw 32 in a penetrating mode through rotation of threads, a sewing head 31 is installed at the lower end of the moving block 30, a longitudinal groove 29 is formed in the bottom end face of the longitudinal frame 27, a longitudinal guide rail is installed on the side wall of the top in the longitudinal frame 27, the upper end of the moving block 30 is slidably connected with the longitudinal guide rail, and a plurality of bobbins 28 are rotatably sleeved on the upper end face of the longitudinal frame 27.

The sewing device 14 sews the fabric, sews through the sewing head 31, wherein the first motor 26 can drive the screw rod 32 to rotate, the screw rod 32 is connected with the moving block 30 through the thread rotation, therefore, the screw rod 32 rotates and can push the moving block 30 and the sewing head 31 to move back and forth along the longitudinal guide rail, the sewing operation is convenient, and the thread cylinder 28 provides a sewing thread for sewing.

Sew up monitoring mechanism 21 and include second cylinder 22, second cylinder 22 output is connected with mounting panel 19, and vertical guide 20 is installed to the relative one end of the upstand 4 of front and back side, the vertical guide 20 sliding connection of mounting panel 19 front and back end and front and back side, 19 bottom end face of mounting panel is connected with down tube 17, down tube 17 lower extreme rotates and is connected with nip rolls 15, nip rolls 15 surface cover is equipped with anti-skidding rubber sleeve 16, be connected with extension spring 18 between down tube 17 and the mounting panel 19.

After sewing, the second cylinder 22 pushes the mounting plate 19 and the inclined rod 17 and the nip roll 15 at the lower end to move downwards, and the nip rolls 15 at the left side and the right side press the fabric and pull the fabric towards the two sides for detecting the strength of the sewing part, thereby detecting the sewing quality.

The monitoring camera 24 is installed to the left and right sides wall in the groove 23 of sewing up, the light 25 is installed to the lateral wall around in the groove 23 of sewing up.

In the sewing process, the detection camera 24 can monitor the sewing position in real time, and the illuminating lamp 25 is used for monitoring illumination and observing the sewing quality in real time.

The utility model discloses a material pushing device, including underframe 2, third cylinder 33 output is connected with scraping wings 35, underframe 2 the place ahead left and right sides is provided with left conveying belt 36 and right conveying belt 39 respectively, install second motor 37 in the middle of the 2 preceding terminal surfaces of underframe, second motor 37 output is connected with stock guide 38, third cylinder 34 rear end face installs third cylinder 33, third cylinder 33 output is connected with the scraping wings 35, underframe 2 the place ahead left and right sides is provided with left conveying belt 36 and right conveying belt 39 respectively.

After the sewing monitoring is finished, the third cylinder 33 pushes the material pushing plate 35 to move forwards, the sewn fabric can be pushed to the left material conveying belt 36 or the right material conveying belt 39 to be conveyed, when the sewn fabric is qualified, the second motor 37 drives the material guide plate 38 to rotate right at the moment, the fabric falls on the left material conveying belt 36 along the material guide plate 38, discharging is facilitated, and similarly, when the sewn fabric is unqualified, the fabric falls on the right material conveying belt 36, and discharging is facilitated.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.