阅读说明：本技术 加固型电插座 (Reinforced electric socket ) 是由 约翰·M·帕胡列 肯特·H·兰比 曹军 阿德里安·格林 于 2020-02-03 设计创作，主要内容包括：本申请提供了一种加固型电插座,该加固型电插座具有外壳和接纳在外壳中的触头子组件,外壳构造成接纳配合连接器的接口。触头子组件包括触头印刷电路板、联接至触头印刷电路板的一个面的接口触头、联接至触头印刷电路板的另一面的端子触头以及包覆成型到板上的包覆成型件。包覆成型件包围触头印刷电路板,使得接口触头的自由端部被暴露,以及使得端子触头的尾部端部被暴露。内部密封构件布置在包覆成型件的外表面与外壳的内表面之间,从而在包覆成型件与外壳之间形成密封。(A ruggedized electrical receptacle having a housing configured to receive an interface of a mating connector and a contact sub-assembly received in the housing is provided. The contact sub-assembly includes a contact printed circuit board, an interface contact coupled to one face of the contact printed circuit board, a terminal contact coupled to the other face of the contact printed circuit board, and an overmold overmolded onto the board. The overmold surrounds the contact printed circuit board such that the free ends of the interface contacts are exposed and such that the tail ends of the terminal contacts are exposed. An internal sealing member is disposed between the outer surface of the overmold and the inner surface of the housing, forming a seal between the overmold and the housing.)

1. A ruggedized electrical socket, comprising:

a housing including an inner surface defining an inner receiving area having a front portion and a rear portion, the front portion configured to receive an interface of a mating connector;

a contact sub-assembly received in the housing, the contact sub-assembly comprising:

a contact printed circuit board having opposing first and second faces,

a plurality of interface contacts coupled to the first face of the contact printed circuit board and a plurality of terminal contacts coupled to the second face of the contact printed circuit board, an

An overmold overmolded onto the contact sub-assembly, the overmold surrounding the contact printed circuit board such that free ends of the plurality of interface contacts are exposed and extend toward the front portion of the housing for engaging the mating connector and tail ends of the plurality of terminal contacts are exposed and extend toward the rear portion of the housing for engaging a main printed circuit board; and

an internal sealing member disposed between an outer surface of the overmold and the inner surface of the housing forming a seal between the overmold and the housing.

2. An electrical socket according to claim 1, wherein the internal sealing member is a sealing gasket extending around the outer periphery of the overmould.

3. The electrical socket of claim 1, wherein the outer periphery of the overmold has a groove therein, and the sealing gasket is received in the groove.

4. The electrical socket of claim 1, wherein the overmold is formed from high temperature glass-filled nylon.

5. The electrical socket of claim 2, wherein the sealing gasket is formed from silicone rubber.

6. The electrical socket of claim 1, wherein the overmold is received in the rear portion of the housing.

7. The electrical socket of claim 6, further comprising an insulator housing positioned in the front portion of the housing such that the free ends of the plurality of interface contacts extend into the insulator housing.

8. The electrical receptacle of claim 7, further comprising a rear contact support coupled to a rear end of the housing such that the tail ends of the plurality of terminal contacts extend through the rear contact support.

9. The electrical socket of claim 8, wherein the tail end forms substantially a right angle.

10. The electrical socket of claim 8, wherein the tail end is substantially straight.

11. The electrical receptacle of claim 1, further comprising one or more L EDs coupled to the front side of the overmold, wherein contact tails of the one or more L EDs extend through the overmold.

12. The electrical receptacle of claim 11, further comprising a secondary internal sealing member disposed around the contact tails of the one or more L EDs and abutting the front side of the overmold.

13. An electrical socket according to claim 12, wherein the secondary internal sealing member is another sealing gasket.

14. The electrical socket of claim 1, further comprising an external sealing member positioned on an outer surface of the housing.

15. The electrical socket of claim 1, wherein the socket is free of epoxy or adhesive.

16. A ruggedized electrical socket, comprising:

a housing including an inner receiving area having a front portion and a rear portion, the front portion configured to receive an interface of a mating connector;

a contact sub-assembly received in the housing, the contact sub-assembly comprising:

a contact printed circuit board having opposing first and second faces, at least one of the opposing first and second faces having a capacitive compensation circuit,

a plurality of interface contacts coupled to the first face of the contact printed circuit board and a plurality of terminal contacts coupled to the second face of the contact printed circuit board, an

An overmold overmolded onto the contact sub-assembly, the overmold surrounding the contact printed circuit board such that free ends of the plurality of interface contacts are exposed and extend toward the front portion of the housing for engaging the mating connector and tail ends of the plurality of terminal contacts are exposed and extend toward the rear portion of the housing for engaging a main printed circuit board; and

an inner sealing member disposed about an outer periphery of the overmold to form a seal between the overmold and the housing.

17. The electrical receptacle of claim 16, further comprising an insulator housing positioned in the front portion of the housing such that the free ends of the plurality of interface contacts extend into the insulator housing, and a rear contact support coupled to a rear end of the housing such that the tail ends of the plurality of terminal contacts extend through the rear contact support.

18. The electrical receptacle of claim 16, further comprising one or more L EDs and a secondary internal sealing member, the one or more L EDs coupled to a front side of the overmold, wherein contacts of the one or more L EDs extend through the overmold, the secondary internal sealing member disposed about the one or more L EDs and abutting the front side of the overmold.

19. The electrical socket of claim 18, further comprising an external sealing member positioned on an outer surface of the housing, and each of the internal sealing member, the auxiliary internal sealing member, and the external sealing member is a sealing gasket.

20. The electrical socket of claim 19, wherein the socket is free of epoxy or adhesive.

Technical Field

The present invention relates to an electrical socket having a ruggedized design for harsh environments.

Background

Conventional electrical connectors, including data jacks and receptacles, are generally not suitable for certain applications, such as those in harsh environments that expose the connectors to damaging environmental conditions, water, extreme temperatures, vibration, and the like. Accordingly, ruggedized electrical connectors have been developed specifically for harsh environment applications. Today's electronic devices are increasingly able to withstand exposure to harsh environments. Typical applications may involve exposure to dust, splash water, or cleaning solutions during their useful life. However, known ruggedized electrical connectors often fail and provide only reduced performance. The enclosure needs to be able to withstand these types of risks without causing damage to the internal components. Application requirements demand more and more products to meet increasing levels of environmental protection. The designer must take into account the effects of extreme temperatures, moisture, solvents, icing, corrosion, fungi, salt exposure, etc.

Disclosure of Invention

Accordingly, the present invention may provide a ruggedized electrical receptacle including a housing including an inner surface defining an inner receiving area having a front portion and a rear portion, and the front portion being configured to receive an interface of a mating connector. The contact sub-assembly is received in the housing. The contact sub-assembly may include: a contact printed circuit board having opposing first and second faces; a plurality of interface contacts coupled to a first face of the contact printed circuit board and a plurality of terminal contacts coupled to a second face of the contact printed circuit board; and an overmold overmolded to the contact sub-assembly. The overmold surrounds the contact printed circuit board such that free ends of the plurality of interface contacts are exposed and extend toward the front portion of the housing for engaging a mating connector and such that tail ends of the plurality of terminal contacts are exposed and extend toward the rear portion of the housing for engaging the main printed circuit board. An internal sealing member may be disposed between an outer surface of the overmold and an inner surface of the housing to form a seal between the overmold and the housing.

In certain embodiments, the internal sealing member is a sealing gasket extending around the outer periphery of the overmold; the outer periphery of the overmold has a groove therein and a sealing gasket is received in the groove; the overmold is formed of high temperature glass filled nylon or the like and/or the sealing gasket is formed of silicone rubber or the like.

In some embodiments, the overmold is received in the rear portion of the housing; the electrical socket further includes an insulator housing positioned in the front portion of the housing such that the free ends of the plurality of interface contacts extend into the insulator housing; the electrical socket further includes a rear contact support coupled to the rear end of the housing such that the tail ends of the plurality of terminal contacts extend through the rear contact support; the tail end part approximately forms a right angle; and/or the tail end is substantially straight.

In other embodiments, the electrical receptacle further comprises one or more L EDs coupled to the front side of the overmold, wherein the contact tails of the one or more L EDs extend through the overmold, a secondary internal sealing member disposed about the contact tails of the one or more L EDs and abutting the front side of the overmold, another sealing gasket, an external sealing member positioned on the outer surface of the housing, and/or no epoxy or adhesive.

The present invention may also provide a ruggedized electrical receptacle including a housing having an inner receiving area with a front portion and a rear portion. The front portion is configured to receive an interface of a mating connector. The contact sub-assembly is received in the housing. The contact sub-assembly includes: a contact printed circuit board having opposing first and second faces, and at least one of the opposing first and second faces having a capacitive compensation circuit. A plurality of interface contacts are coupled to the first face of the contact printed circuit board and a plurality of terminal contacts are coupled to the second face of the contact printed circuit board. An overmold is overmolded onto the contact sub-assembly to surround the contact printed circuit board such that free ends of the plurality of interface contacts are exposed and extend toward a front portion of the housing for engaging a mating connector and such that tail ends of the plurality of terminal contacts are exposed and extend toward a rear portion of the housing for engaging a main printed circuit board. An internal sealing member may be disposed about an outer periphery of the overmold to form a seal between the overmold and the housing.

In one embodiment, the electrical receptacle further comprises an insulator housing positioned in the front portion of the housing such that the free ends of the plurality of interface contacts extend into the insulator housing and a rear contact support coupled to the rear end of the housing such that the tail ends of the plurality of terminal contacts extend through the rear contact support.

Drawings

A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings:

FIG. 1 is a front perspective view of a ruggedized electrical receptacle, according to an exemplary embodiment of the present invention;

FIGS. 2A and 2B are rear perspective views of a reinforced electrical receptacle showing two alternative configurations, a right angle configuration and a straight configuration;

FIG. 3 is an exploded perspective view of the receptacle shown in FIGS. 1 and 2A;

FIG. 4 is an exploded perspective view of the receptacle shown in FIGS. 1 and 2B;

FIG. 5 is a cross-sectional view of the receptacle shown in FIGS. 1 and 2A;

fig. 6A and 6B are front and rear perspective views, respectively, of the contact sub-assembly of the receptacle shown in fig. 1 and 2A; and

fig. 7A and 7B are front and rear perspective views, respectively, of the contact sub-assembly shown in fig. 6A and 6B including an overmold.

Detailed Description

Referring to the drawings, the present invention generally relates to an electrical outlet 100 having a ruggedized design for harsh or harsh environmental conditions, such as where the Ethernet/IP protocol is used. The socket 100 is configured to be protected from conditions such as outdoor environments, thermal and/or physical shock, humidity, vibration, salt spray, temperature rise, and the like. The receptacle 100 is preferably configured to provide IP67 protection in both mated and unmated situations. One way to quantify the ability of an enclosure or connector to withstand various factors is to refer to the IEC 60529 standard. This standard defines the level of protection from foreign objects. The format of the grade follows a coding system in which the first character after the "IP" defines the solid particle protection and the second character defines the liquid ingress protection. Optional suffixes may be used to define special options. The rating of IP20 will define protection against finger insertion, but will provide little or no protection against the effects of water or other liquids. The rating of IP67 provides protection against dust and water intrusion when submerged under 1 meter of water for 30 minutes. The receptacle 100 may be used in many applications such as military vehicles and equipment, mobile communication systems, factory automation, outdoor communications, vehicle instrumentation, navigation and GPS systems, or security/surveillance equipment. The receptacle 100 also preferably has an epoxy-free or adhesive-free design to prevent leakage under extreme temperature changes.

As seen in fig. 1-4, the ruggedized electrical receptacle 100 of the present invention generally includes a connector housing 102, a contact sub-assembly 104 received in the housing 102, and an internal sealing member 106, the connector housing 102, the contact sub-assembly 104, and the internal sealing member 106 together forming an environmentally sealed connector. As seen in fig. 5, the receptacle 100 is configured to engage the main printed circuit board 10 in a right angle configuration (fig. 2A) or a straight configuration (fig. 2B).

The housing 102 includes an inner surface 110, the inner surface 110 defining an inner receiving area 112, the inner receiving area 112 having: a front portion 114, the front portion 114 having a front opening 116, the front opening 116 configured to receive an interface of a mating connector or plug, such as an MRJR jack; and a rear portion 118, the rear portion 118 configured to support the contact sub-assembly 104. The bottom of the housing 102 may be provided with a positioning peg 119 (fig. 5) for securing to the main printed circuit board 10. The housing 102 is preferably formed of a material that provides protection from harsh environments, such as zinc alloys and the like. An insulator 120 is positioned in the inner receiving area 112 of the housing at the front portion 114 of the inner receiving area 112. The insulator 120 may be formed of any dielectric material, such as a thermoplastic. One or more inwardly extending ground tabs 122 may be provided in the front portion 114 of the housing 102 to provide a reliable ground connection between the mating receptacle 100 and the jack. The rear contact supports 124a (a right angle configuration as viewed in fig. 3) or 124b (a straight configuration as viewed in fig. 4) may be coupled to a rear opening 126 of the rear portion 118 of the housing, which rear opening 126 is enclosed in the contact sub-assembly 104 at the rear of the receptacle 100.

As seen in fig. 6A, 6B, 7A, and 7B, the contact sub-assembly 104 generally includes: a contact printed circuit board 130; a plurality of interface contacts 132 coupled to the board 130, the plurality of interface contacts 132 configured to engage corresponding mating contacts of a mating receptacle; a plurality of terminal contacts 134 coupled to the board 130, the plurality of terminal contacts 134 configured to engage the main printed circuit board 10; and an overmold 140 overmolded onto the plate 130 for environmental sealing of the plate 130 contact connections. The board 130 has opposing faces 136 and 138, with the interface contacts 132 and the terminal contacts 134 coupled to each face 136 and 138, respectively. The faces 136 and 138 of the board preferably include capacitive compensation circuits 150 that electrically engage the interface contacts 132 and the terminal contacts 134. The capacitive compensation circuit is operable to change the phase of the differential contact pair such that the differential contact pair is less susceptible to crosstalk between adjacent contact pairs. In a preferred embodiment, the capacitive compensation circuit 150 is designed to achieve CAT6A performance for the jack 100.

As seen in fig. 5, the overmold 140 surrounds the contact printed circuit board 130 such that the free ends 142 of the interface contacts 132 are exposed and extend from a front side 144 (fig. 7A) of the overmold 140 toward the front portion 114 of the housing 102 for engaging a mating receptacle; and such that tail ends 146a of terminal contacts 134 are exposed and extend from a rear side 148 (fig. 7B) of overmold 140 toward rear portion 118 of housing 102 for engagement with main printed circuit board 10. As seen in fig. 5, the contact tail end 146 may extend through the rear contact support 124a at a substantially right angle for engaging the motherboard 10. Alternatively, the tail end 146b may extend substantially straight through the rear contact support 124b for engaging the motherboard 10. The overmold 140 is preferably made of high temperature glass filled nylon or the like.

An internal sealing member 160 may be positioned in the rear portion 118 of the housing 102 and around the overmold 140 to provide an environmental seal between the housing 102 and the overmold 140. An internal sealing member 160 may be disposed between the outer periphery 141 of the overmold 140 and the inner surface 110 of the housing 102, as best viewed in fig. 5. In a preferred embodiment, the outer periphery 141 of the overmold includes a groove 143, the groove 143 being sized to receive the sealing member 160. The internal sealing member 160 may be a gasket, which may be made of silicon rubber or the like. The internal sealing member 160 in combination with the overmold 140 of the contact sub-assembly 104 provides a reliable environmental seal for the receptacle 100 under harsh conditions without the need for epoxy or adhesives that may degrade over time.

In one embodiment, the receptacle 100 includes one or more L ED170a (FIG. 3) or 170B (FIG. 4) mounted at an interface of the receptacle 100. L ED170a and L ED 170B have rearwardly extending contact tails 172A and 172B, respectively, the contact tails 172A and 172B extending through the overmold 140 from the front side 144 of the overmold 140 to the rear side 148 of the overmold 140. as viewed in FIGS. 2A and 5, the contact tails 172A extend through the rear contact support 124a at substantially right angles for engagement with the main printed circuit board 10. as viewed in FIG. 2B, the contact tails 172B extend substantially straight through the rear contact support 124B for engagement with the main board 10. A secondary internal sealing member 180 may be provided on the front side 144 of the overmold 140 for environmental sealing around L ED contact tails 172A or 172B. the secondary internal sealing member 180 may be similar to sealing member 160 except that is smaller and may also be a gasket 160.

An exterior sealing member 190 may be disposed on an exterior surface 192 of the housing 102 adjacent to a panel mount 194 of the housing 102. The panel mount 194 is configured to receive a fastener, such as a screw 196, for coupling the rear contact support 124a or 124b to the housing 102. The external sealing member 190 may be a gasket, which may be formed of silicon rubber or the like.

While particular embodiments have been chosen to illustrate the invention, it will be understood by those skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention as defined in the appended claims.