阅读说明：本技术 一种用于无缝钢管穿孔的扩径装置 (Expanding device for seamless steel pipe perforation ) 是由 高海瑞 李万明 邓保行 吴继峰 李晓鹏 于 2020-04-09 设计创作，主要内容包括：本发明公开了一种用于无缝钢管穿孔的扩径装置,所述扩径装置应用于穿孔机,包括一对轧辊、钢管、顶杆、一对导板和矫正机构,所述矫正机构连接于顶杆的内部,所述顶杆置于一对轧辊和一对导板的正中央,且钢管置于一对轧辊和一对导板之间并与二者贴合,顶杆穿入钢管的内部；所述矫正机构包括矫正轮、梯形齿轮、调节轴和梯形齿盘。本发明能有效对穿孔后的钢管通孔进行归圆定型,避免了钢管穿孔后出现椭圆现象,保证了钢管穿孔后壁厚的均整性,提高了钢管成品合格率,能根据待加工的钢管所需穿孔孔径调节矫正轮伸入矫正间隙的高度,从而使得矫正机构满足不同钢管不同孔径的穿孔定型,提高了装置的适用性,适合推广。(The invention discloses an expanding device for perforating a seamless steel tube, which is applied to a perforating machine and comprises a pair of rollers, a steel tube, a push rod, a pair of guide plates and a correcting mechanism, wherein the correcting mechanism is connected inside the push rod; the correcting mechanism comprises a correcting wheel, a trapezoidal gear, an adjusting shaft and a trapezoidal fluted disc. The invention can effectively carry out rounding and shaping on the perforated steel pipe through hole, avoids the ellipse phenomenon after the steel pipe is perforated, ensures the uniformity of the wall thickness of the steel pipe after the steel pipe is perforated, improves the qualified rate of the finished steel pipe product, and can adjust the height of the correcting wheel extending into the correcting gap according to the perforation aperture required by the steel pipe to be processed, thereby ensuring that the correcting mechanism meets the perforation shaping of different steel pipes with different apertures, improving the applicability of the device and being suitable for popularization.)

1. An expanding device for seamless steel pipe perforation, the expanding device being applied to a perforating machine, characterized in that: the straightening mechanism is connected to the inside of the ejector rod (3), one end, close to the roller (1), of the ejector rod (3) is connected with an ejector head, a water pipe (12) transversely penetrates through the center of the inside of the ejector rod (3), the ejector rod (3) is arranged in the center of the pair of rollers (1) and the pair of guide plates (13), the steel pipe (2) is arranged between the pair of rollers (1) and the pair of guide plates (13) and is attached to the pair of rollers (1) and the pair of guide plates (13), and the ejector rod (3) penetrates into the inside of the steel pipe (2);

the correcting mechanism comprises a correcting wheel (4), a trapezoidal gear (6), an adjusting shaft (7) and a trapezoidal fluted disc (9), the trapezoidal fluted disc (9) is rotatably connected inside the ejector rod (3) through a hollow shaft (11), a groove (14) is uniformly arranged inside the ejector rod (3) on one side of the trapezoidal fluted disc (9), one end of the groove (14) extends to the outer surface of the ejector rod (3), a spiral guide rail (15) is arranged on one side, close to the groove (14), of the trapezoidal fluted disc (9), a fixing frame (10) is uniformly connected on the spiral guide rail (15) in a sliding manner, one end of the fixing frame (10) extends to the corresponding groove (14) and is fixedly provided with the correcting wheel (4), the inside, far away from the ejector rod (3) on one side of the groove (14), of the trapezoidal fluted disc (9) is rotatably connected with the trapezoidal gear (6) through the adjusting shaft (7), and the trapezoidal gear (6) is mutually meshed with, and the adjusting shaft (7) extends to the outer surface of the ejector rod (3) and is provided with an adjusting groove (5).

2. The expanding device for seamless steel pipe perforation according to claim 1, wherein after the mandrel (3) penetrates into the steel pipe (2), a correction gap (8) is formed between the mandrel (3) and the steel pipe (2), and one end of the correction wheel (4) extends into the correction gap (8) and is attached to the inner wall of the steel pipe (2).

3. The expanding device for seamless steel tube perforation according to claim 2, wherein the fixing frames (10) are all designed to be L-shaped structures, and a limit groove for the cross bar of the fixing frame (10) to slide is arranged between the trapezoidal fluted disc (9) and the groove (14).

4. The expanding device for the seamless steel tube perforation according to claim 3, wherein the cross bar of the fixing frame (10) on the side of the groove (14) close to the limiting groove is connected with a dimension bar, one end of the dimension bar extends into the correction gap (8), the highest point of the dimension bar is slightly lower than that of the correction wheel (4), and the dimension bar is provided with scale marks uniformly.

5. The expanding device for the perforation of seamless steel tubes according to claim 1, wherein the cross section of the adjustment groove (5) is provided as a regular polygon.

6. The expanding device for seamless steel pipe piercing according to claim 1, wherein one end of the water pipe (12) penetrates the center of the trapezoidal toothed disc (9) and extends to the inside of the plug.

7. The expanding device for seamless steel tube perforation according to claim 1, wherein the grooves (14) are annularly arranged around the outer surface of the mandrel (3) in an inclined manner, the inclination angle of the grooves (14) is 5-15 degrees, and the inclination direction of the grooves (14) is consistent with the rotation direction of the steel tube (2).

Technical Field

The invention relates to the field of steel pipe processing, in particular to an expanding device for seamless steel pipe perforation.

Background

Seamless steel pipes are made of a single metal piece, have no seam on the surface, have a hollow cross section, and are widely used in pipelines for transporting fluids, such as pipelines for transporting oil, natural gas, water and certain solid materials. Seamless steel pipes are produced by hot rolling, and the most important step in the hot rolling process is piercing. The existing steel pipe perforation process needs to use a perforating machine, the heated pipe blank is conveyed to the ejector rod in a rotary feeding mode, and then the pipe blank is extruded and perforated through the ejector head, so that the hollow steel pipe is prepared.

The patent with application publication number CN 203886934U discloses an expanding device for seamless steel tube perforation, which is applied to a perforating machine and comprises rollers, a guide plate and a top head, wherein the rollers are double rollers, the rollers are connected with a main transmission shaft of the perforating machine, the guide plate and an upper guide plate seat and a lower guide plate seat in a working frame of the perforating machine are fixedly connected between the two rollers in a bolt fastening and wedge tightening mode, and the top head is connected with an ejector rod through a screw head. The reaming device disclosed by the utility model solves the problem of tail blocking in the perforation process, improves the process qualification rate and reduces the production cost; on the other hand, the external diameter expansion rate is increased. However, it has the following disadvantages: the protraction of top is only improved through the position of adjusting the rolling area in the above-mentioned application, reduce the ellipticity of steel pipe, but can not stereotype the steel pipe inner wall after the perforation, still there is the perforation back hole inner wall and produces the phenomenon of pushing down along with the rotation of steel pipe, consequently the ellipse phenomenon still can appear in the steel pipe after the shaping, easily reduce steel pipe perforation yield, and because of the change in perforation aperture, the pipe wall of pushing down can change the steel pipe wall thickness, it is even to cause the pipe wall portion, easily make the steel pipe because of the unstable tail card phenomenon that produces when throwing the top.

Disclosure of Invention

1. Technical problem to be solved

The technical problem to be solved by the invention is to provide an expanding device for perforating seamless steel tubes, which can effectively shape the inner walls of the steel tubes after perforation, avoid the steel tubes from having an ellipse phenomenon, improve the perforation yield of the steel tubes, be effectively suitable for steel tubes with different perforation apertures, improve the uniformity of tube walls and avoid the tail clamping phenomenon when the steel tubes run out.

2. Technical scheme

In order to solve the problems, the invention adopts the following technical scheme:

the expanding device is applied to a perforating machine and comprises a pair of rollers, a steel pipe, a mandril, a pair of guide plates and a correcting mechanism, wherein the rollers are all connected with a main transmission shaft of the perforating machine, the guide plates are all fixed on a working frame of the perforating machine between the pair of rollers, the correcting mechanism is connected inside the mandril, one end of the mandril close to the rollers is connected with a mandril, a water pipe transversely penetrates through the center inside the mandril, the mandril is arranged at the centers of the pair of rollers and the pair of guide plates, the steel pipe is arranged between the pair of rollers and the pair of guide plates and is attached to the rollers and the guide plates, and the mandril penetrates into the steel pipe;

the correction mechanism includes correction wheel, trapezoidal gear, regulating spindle and trapezoidal fluted disc, and trapezoidal fluted disc rotates through the hollow shaft to be connected in the inside of ejector pin, the inside of trapezoidal fluted disc one side ejector pin evenly is equipped with the recess, and the one end of recess extends to the surface of ejector pin, and one side that trapezoidal fluted disc is close to the recess is equipped with helical guideway, even sliding connection has the mount on the helical guideway, and the one end of mount all extends to corresponding recess inside and is fixed with the correction wheel, the inside that recess one side ejector pin was kept away from to trapezoidal fluted disc rotates through the regulating spindle and is connected with trapezoidal gear, trapezoidal gear and trapezoidal fluted disc intermeshing, and the regulating spindle extends to the surface of ejector pin and is equipped with the regulating groove.

Specifically, after the ejector pin penetrates into the steel pipe, a correction gap is formed between the ejector pin and the steel pipe, and one end of the correction wheel extends into the correction gap and is attached to the inner wall of the steel pipe.

Specifically, the fixing frame is designed to be of an L-shaped structure, and a limit groove for sliding of a cross rod of the fixing frame is arranged between the trapezoidal fluted disc and the groove.

Specifically, the fixing frame cross rods on the side, close to the limiting groove, of the groove are connected with dimension rods, one ends of the dimension rods extend into the correction gaps, the highest point of the dimension rods is slightly lower than that of the correction wheels, and the dimension rods are uniformly provided with scale marks.

Specifically, the cross section of the adjustment groove is set to be a regular polygon.

Specifically, one end of the water pipe penetrates through the center of the trapezoidal fluted disc and extends to the inside of the ejector.

Specifically, the recess is the annular setting of slope form around the ejector pin surface, and the inclination of recess be 5 ~ 15, and the incline direction of recess is unanimous with the steel pipe rotation direction.

3. Advantageous effects

(1) According to the invention, the correcting mechanism is arranged in the ejector rod, so that the inner surface of the perforated capillary can be effectively in rolling contact with the correcting wheel, the rolling reduction is jacked by the correcting wheel when the capillary rotates and advances, and the lowered inner wall is abutted to the inner wall of the through hole of the steel pipe through rolling friction generated between the correcting wheel and the inner wall of the steel pipe, so that the perforated through hole is rounded and shaped, the ellipse phenomenon after the steel pipe is perforated is avoided, the uniformity of the wall thickness after the steel pipe is perforated is ensured, and the qualification rate of the finished steel pipe is improved.

(2) According to the invention, the trapezoidal gear, the adjusting shaft and the trapezoidal fluted disc are adopted, the adjusting shaft can be effectively rotated through the adjusting knob externally connected with the adjusting groove, so that the trapezoidal gear rotates along with the adjusting shaft and is meshed with the trapezoidal fluted disc to rotate, the fixing frame is enabled to synchronously move to the circumference on the spiral guide rail, the fixing frame is further driven to drive the correcting wheel and the size rod to extend out of the groove, the extending amount of the correcting wheel is convenient to determine through the scale on the size rod, so that the correcting mechanism can adjust the height of the correcting wheel extending into the correcting gap according to the hole diameter required by a steel pipe to be processed, and the correcting mechanism can meet the punching shaping of different steel pipes with different hole diameters, is convenient to operate and has wide applicability.

(3) According to the invention, the correcting mechanism which is arranged in an annular inclined manner can effectively shape the correcting wheel along the rotating direction of the steel pipe, effectively avoid the phenomenon that the inner wall of the aperture is broken and damaged due to the direct rigid contact between the steel pipe and the correcting wheel in the rotating and feeding processes, improve the movement stability of the capillary after perforation and avoid the phenomenon of tail blocking caused by the instability of the capillary after being thrown out.

In conclusion, the diameter expanding device for perforating the seamless steel tube can effectively carry out rounding and shaping on the perforated steel tube through hole, avoid the ellipse phenomenon after the steel tube is perforated, ensure the uniformity of the wall thickness of the perforated steel tube, improve the qualification rate of finished steel tube products, and adjust the height of the straightening wheel extending into the straightening gap according to the perforation aperture required by the steel tube to be processed, so that the straightening mechanism can meet the perforation shaping of different steel tubes with different apertures, the applicability of the device is improved, the straightening wheel can effectively carry out shaping along the rotation direction of the steel tube through the annularly and obliquely arranged straightening mechanism, the stability of the motion of the capillary after the perforation is improved, the phenomenon of tail blocking caused by the unstable throwing of the capillary is avoided, and the device is suitable for popularization.

Drawings

FIG. 1 is a schematic view of a partial cross-sectional structure of the roller, steel pipe and ejector pin assembly of the present invention;

FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1 according to the present invention;

FIG. 3 is a side view of the roller, steel tube, ejector pin and guide plate assembly of the present invention;

FIG. 4 is a schematic view of the outer part of the ejector pin of the present invention;

FIG. 5 is a side view of the assembly of the trapezoidal fluted disc and the fixing frame of the present invention.

Reference numerals: 1. rolling; 2. a steel pipe; 3. a top rod; 4. a correction wheel; 5. an adjustment groove; 6. a trapezoidal gear; 7. an adjustment shaft; 8. gap correction; 9. a trapezoidal fluted disc; 10. a fixed mount; 11. a hollow shaft; 12. a water pipe; 13. a guide plate; 14. a groove; 15. a spiral guide rail.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, an embodiment of the present invention is shown: a diameter expanding device for perforating a seamless steel tube is applied to a perforating machine and comprises a pair of rollers 1, a steel tube 2, a push rod 3, a pair of guide plates 13 and a correcting mechanism, wherein the rollers 1 are all connected with a main transmission shaft of the perforating machine, the guide plates 13 are all fixed on a working frame of the perforating machine between the pair of rollers 1, the correcting mechanism is connected inside the push rod 3, one end, close to the rollers 1, of the push rod 3 is connected with a top head, a water pipe 12 transversely penetrates through the center inside the push rod 3, the push rod 3 is arranged at the midpoint of the pair of rollers 1 and the pair of guide plates 13, the steel tube 2 is arranged between the pair of rollers 1 and the pair of guide plates 13 and is attached to the pair of rollers 1 and the pair;

the correction mechanism includes correction wheel 4, trapezoidal gear 6, regulating shaft 7 and trapezoidal fluted disc 9, and trapezoidal fluted disc 9 rotates through hollow shaft 11 and connects in the inside of ejector pin 3, the inside of trapezoidal fluted disc 9 one side ejector pin 3 evenly is equipped with recess 14, the one end of recess 14 extends to the surface of ejector pin 3, and trapezoidal fluted disc 9 is close to one side of recess 14 and is equipped with helical guideway 15, even sliding connection has mount 10 on the helical guideway 15, and the one end of mount 10 all extends to corresponding recess 14 inside and is fixed with correction wheel 4, trapezoidal fluted disc 9 is kept away from the inside of recess 14 one side ejector pin 3 and is connected with trapezoidal gear 6 through regulating shaft 7 rotation, trapezoidal gear 6 and trapezoidal fluted disc 9 intermeshing, and regulating shaft 7 extends to the surface of ejector pin 3 and is equipped with regulating groove 5.

In this embodiment, after the ejector pin 3 penetrates into the steel pipe 2, a correction gap 8 is generated between the ejector pin 3 and the steel pipe 2, and one end of the correction wheel 4 extends to the inside of the correction gap 8 and is attached to the inner wall of the steel pipe 2, so that the steel pipe 2 is shaped by the attachment of the correction wheel 4 to the inner wall of the steel pipe 2 after being perforated, and the deformation of the side wall of the steel pipe 2 is reduced by the rolling friction between the correction wheel 4 and the inner wall of the steel pipe 2, thereby ensuring the roundness of the steel pipe 2 after being perforated, and avoiding the occurrence of an ellipse phenomenon after the steel pipe 2 is perforated.

In this embodiment, the fixing frames 10 are all set to be of an "L" type structure, and a limiting groove for sliding the cross bar of the fixing frame 10 is provided between the trapezoidal fluted disc 9 and the groove 14, so that the fixing frame 10 moves synchronously on the spiral guide rail 15 when the trapezoidal fluted disc 9 rotates, and the fixing frame 10 stretches inside the groove 14 along the limiting groove, thereby adjusting the extending amount of the correcting wheel 4, so that the device corrects and shapes the steel pipes 2 with different apertures after being perforated, and the applicability of the device is improved.

In this embodiment, all be connected with the size pole on the recess 14 is close to mount 10 horizontal pole on one side of the spacing groove, and the one end of size pole all extends to the inside of correcting clearance 8, the peak of size pole is slightly less than the peak of correcting wheel 4, and all evenly be equipped with the scale mark on the size pole, so that stretch out the volume that the scale mark on 3 surfaces of ejector pin confirm correcting wheel 4 through the size pole, and then adjust the correction diameter of correcting wheel 4, be convenient for correction mechanism corrects the steel pipe 2 in different apertures, and the size pole that highly is lower can effectively avoid contacting with steel pipe 2, avoid the inside damage by the size pole fish tail of steel pipe 2.

In this embodiment, the cross-section of adjustment tank 5 is established to regular hexagon to rotate adjusting shaft 7 through the external adjust knob of adjustment tank 5, thereby control 6 drive trapezoidal fluted discs 9 of trapezoidal gear and rotate and contradict the design with the 2 hole of control correction wheel 4, be convenient for the device through correction wheel 4 and steel pipe.

In this embodiment, one end of the water pipe 12 penetrates through the center of the trapezoidal fluted disc 9 and extends to the inside of the plug, so that the circulating cooling water in the water pipe 12 cools the plug, and the influence of the straightening mechanism on the water pipe 12 is avoided, thereby prolonging the service life of the plug.

In this embodiment, the groove 14 is disposed in an inclined annular shape around the outer surface of the ejector rod 3, the inclination angle of the groove 14 is 10 °, the inclination direction of the groove 14 is consistent with the rotation direction of the steel pipe 2, so that the position of the correction wheel 4 is limited by the annularly inclined groove 14, and the correction wheel 4 is shaped along the rotation direction of the steel pipe 2, thereby effectively avoiding the phenomenon that the inner wall of the aperture is broken and damaged due to direct rigid contact with the correction wheel 4 in the rotating and feeding process of the steel pipe 2.

The working principle is as follows: before use, firstly, an external adjusting knob is inserted into an adjusting groove 5 to drive an adjusting shaft 7 to rotate, at the moment, a trapezoidal gear 6 rotates along with the adjusting shaft 7 and is meshed with a trapezoidal fluted disc 9 to rotate, a fixed frame 10 synchronously moves towards the circumference on a spiral guide rail 15 to further drive the fixed frame 10 to drive a correcting wheel 4 and a size rod to extend out of a groove 14, the required extension amount of the correcting wheel 4 is determined according to the scale extending out of the size rod observed by the required perforation aperture of a steel pipe 2 to be processed, so that the extending correcting wheel 4 can meet the shaping of the steel pipe 2 after the required perforation, then a perforating machine is started to guide a heated pipe blank of the steel pipe 2 to be perforated to be between a pair of rollers 1 and a pair of guide plates 13 through the perforating machine, when the nose part of the top head of the steel pipe 2 meets with a top head of a top rod 3, the top head penetrates into the pipe blank of the steel pipe 2 to be, when the inner wall of the capillary is completely separated from the top, the inner surface of the capillary is contacted with the correcting wheel 4, the rolling amount is jacked up by the correcting wheel 4 when the capillary rotates and advances, at this time, the straightening wheels 4 generate rolling friction with the inner wall of the steel pipe 2, the descending inner wall is reduced and is abutted against the inner wall of the through hole of the steel pipe 2, thereby make fenestrate through-hole by the rounding, the ellipse phenomenon appears after having avoided steel pipe 2 to perforate, the uniformity of wall thickness has been guaranteed after the perforation of steel pipe 2, the steel pipe 2 finished product qualification rate has been improved, the recess 14 that the cyclic annular slope set up can be injectd correction wheel 4, can effectively make correction wheel 4 stereotype along the direction of rotation of steel pipe 2, the phenomenon that the aperture inner wall breaks and loses is produced with correction wheel 4 rigid contact directly to steel pipe 2 in the rotation pay-off process, the stability of hair canal motion after the perforation has been improved, the tail card phenomenon of hair canal because of throwing out the unstability and producing has been avoided.

It should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as a limitation of the present invention, and that changes and modifications to the above embodiments are within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.