阅读说明：本技术 纺织纱线断线监控系统、设备及方法 (Textile yarn breakage monitoring system, equipment and method ) 是由 施延刚 黄中煦 黄龙 陈茜 于 2020-05-09 设计创作，主要内容包括：本发明涉及一种纺织纱线断线监控系统、设备及方法,其系统包括断线处理模块、断线报警处理模块、数据处理单元和终端处理单元；断线处理模块用于获取断线数据；断线报警处理模块用于使预先设置的声光报警仪进行报警；数据处理单元用于获取各种加工参数,终端处理单元包括用于获取断线数据和加工参数的处理模块；处理模块还用于当获取到断线数据时,将获取的加工参数与预先设定的标准阈值范围比较,并根据加工参数中不在对应标准阈值范围内的参数生成对应的超值数据；终端处理单元还包括用于获取超值数据并将超值数据显示在预先设置的终端显示屏的指定位置的显示模块。本发明具有便于找出纱线断线根本原因,提高加工效率的效果。(The invention relates to a textile yarn breakage monitoring system, equipment and a method, wherein the system comprises a breakage processing module, a breakage alarm processing module, a data processing unit and a terminal processing unit; the broken line processing module is used for acquiring broken line data; the broken line alarm processing module is used for enabling a preset sound-light alarm to give an alarm; the terminal processing unit comprises a processing module for acquiring broken line data and processing parameters; the processing module is also used for comparing the acquired processing parameters with a preset standard threshold range when the wire breakage data are acquired, and generating corresponding over-value data according to parameters which are not in the corresponding standard threshold range in the processing parameters; the terminal processing unit further comprises a display module used for acquiring the excess value data and displaying the excess value data at a preset appointed position of the terminal display screen. The invention has the effects of conveniently finding out the root cause of yarn breakage and improving the processing efficiency.)

1. A textile yarn breakage monitoring system comprises a breakage processing module (11) for acquiring breakage data generated by a breakage detector (4) preset in textile equipment (1); the broken wire processing module (11) is connected with a broken wire alarm processing module (12) and is used for acquiring broken wire data in the broken wire processing module (11) and translating the broken wire data into a broken wire alarm instruction, and the broken wire alarm processing module (12) is also used for transmitting the broken wire alarm instruction to a preset acousto-optic alarm (48) so that the acousto-optic alarm (48) gives an alarm; the method is characterized in that: the textile equipment further comprises a data processing unit (2) for acquiring various processing parameters generated by different types of sensors preset in the textile equipment (1); the processing parameters include, but are not limited to, the thickness of the yarn, the tension to which the yarn is subjected, and the moving speed of the yarn; the disconnection processing module (11) is connected with a terminal processing unit (3), and the terminal processing unit (3) is connected with the data processing unit (2); the terminal processing unit (3) comprises a processing module (31) for acquiring broken wire data in the broken wire processing module (11) and various processing parameters in the data processing unit (2); the processing module (31) is further used for comparing various processing parameters with a preset corresponding standard threshold range when the wire breakage data are acquired, and generating corresponding over-value data according to the processing parameters which are not in the corresponding standard threshold range; the terminal processing unit (3) further comprises a display module (32) connected with the processing module (31) and used for acquiring the excess value data and displaying the excess value data at a preset appointed position of the terminal display screen.

2. The textile yarn breakage monitoring system of claim 1, wherein: the spinning equipment (1) is provided with a thread breakage position counting module (13) connected with a preset thread breakage counting display screen (46), and the thread breakage position counting module (13) is used for receiving an instruction input by a worker through the thread breakage counting display screen (46) and changing corresponding thread breakage frequency data on the thread breakage counting display screen (46) according to the input instruction.

3. The textile yarn breakage monitoring system of claim 2, wherein: the wire breakage position counting module (13) is connected with a counting alarm module (14), the counting alarm module (14) is connected with the wire breakage processing module (11), and the counting alarm module (14) is used for sending a counting alarm instruction to a preset audible and visual alarm (47) when wire breakage data are obtained, so that the audible and visual alarm (47) gives an alarm; the disconnection position counting module (13) is used for sending an alarm stopping instruction to the counting alarm module (14) when receiving an input instruction of a worker; the counting alarm module (14) is also used for transmitting an alarm stopping instruction to the audible and visual alarm (47) so as to stop alarming.

4. The textile yarn breakage monitoring system of claim 1, wherein: the data processing unit (2) comprises a speed processing module (21), a tension processing module (22) and a thickness processing module (23); the speed processing module (21) is used for acquiring movement parameters generated by a speed sensor (41) which is arranged in the textile equipment (1) in advance, and the speed processing module (21) is also used for transmitting the acquired movement parameters to the processing module (31); the tension processing module (22) is used for acquiring tension parameters generated by a tension sensor (42) which is arranged in the textile equipment (1) in advance, and the tension processing module (22) is also used for transmitting the acquired tension parameters to the processing module (31); the thickness processing module (23) is used for acquiring thickness parameters generated by a diameter detection sensor (43) which is arranged in the spinning equipment (1) in advance, and the thickness processing module (23) is also used for transmitting the acquired thickness parameters to the processing module (31).

5. The textile yarn breakage monitoring system of claim 1, wherein: the terminal processing unit (3) further comprises a storage module (33), the storage module (33) is connected with the processing module (31), and the storage module (33) is used for acquiring broken line data and various processing parameters from the processing module (31).

6. The textile yarn breakage monitoring system of claim 1, wherein: the terminal processing unit (3) comprises a processing counting module (34) connected with both the processing module (31) and the display module (32); the processing counting module (34) is used for counting each over-value data when the processing module (31) receives the disconnection data, and outputting the counting result to the display module (32); and the display module (32) is used for displaying the acquired counting result at a specified position of a terminal display screen.

7. The utility model provides a weaving yarn broken string supervisory equipment which characterized in that: comprises a broken yarn detector (4) connected with the textile equipment (1), a speed sensor (41), a tension sensor (42) and a diameter detection sensor (43); the broken yarn detector (4) is used for detecting the broken yarn condition of the yarn in the textile equipment (1) and generating broken yarn data; the speed sensor (41) is used for detecting the moving speed of the yarn in the textile equipment (1) and generating moving parameters; the tension sensor (42) is used for detecting the tension borne by the yarn in the textile equipment (1) and generating tension parameters; the diameter detection sensor (43) is used for detecting the thickness of the yarn in the spinning equipment (1) and generating thickness parameters; the yarn cutting device further comprises a PC end (44) connected with the yarn cutting detector (4), the speed sensor (41), the tension sensor (42) and the diameter detection sensor (43), wherein a processor (45) used for generating and processing the excessive data in the claim 1 and outputting the processing result to a display screen of the PC end (44) is arranged in the PC end (44); the yarn breakage counting display screen (46) is arranged on the spinning equipment (1) and connected with the yarn breakage detector (4), and the yarn breakage counting display screen (46) is used for acquiring input instructions of workers and displaying the total number of yarn breakage times of yarns in each area of the spinning equipment (1); the disconnection counting display screen (46) is connected with an audible and visual alarm (47); and the spinning equipment (1) is also provided with an audible and visual alarm (48) connected with the broken yarn detector (4).

8. The textile yarn breakage monitoring device of claim 7, wherein: the broken yarn detector (4) is provided with a connecting plate (49), one side, far away from the broken yarn detector (4), of the connecting plate (49) is connected with two connecting arms (491) in a sliding mode, and one ends, far away from the broken yarn detector (4), of the connecting arms (491) are provided with magnetic pieces (492).

9. A textile yarn breakage monitoring method is characterized in that: comprises that

S100, acquiring parameters: obtaining the yarn breakage condition of the yarn in the textile equipment (1) and various parameters of the yarn in the textile equipment (1);

s200, comparing and outputting: when the yarn is broken, comparing various parameters of the yarn with the standard threshold ranges corresponding to the parameters, and generating corresponding over-value data according to the parameters exceeding the standard threshold ranges;

s300, feedback: displaying the excess data on a display screen for a worker to view;

s400, summarizing: and counting and summing the same over-value data appearing on the display screen, and displaying the counting and summing result on one side of the over-value data through the display screen.

10. The textile yarn breakage monitoring method of claim 9, wherein: the various parameters in the S100 include, but are not limited to, a movement parameter, a tension parameter, and a thickness parameter; the standard threshold range in S200 includes, but is not limited to, a standard speed threshold range, a standard tension threshold range, and a standard thickness threshold range.

Technical Field

The invention relates to the technical field of textile yarn breakage processing, in particular to a textile yarn breakage monitoring system, equipment and method.

Background

The yarn in the textile equipment is easy to break after being subjected to larger tension because of small strength. The yarn in the grinding machine or the hair spraying machine is subjected to traction force and is subjected to contact processing with equipment, so that the yarn breakage probability is further improved. In order to ensure the normal operation and the processing efficiency of the equipment, people select to install a wire breakage monitoring system in the equipment so as to find the wire breakage phenomenon of the equipment in time, so that the wire breakage phenomenon is treated in time, the normal processing of the equipment is ensured, and the processing efficiency of the equipment is improved.

The invention patent with the prior publication number of CN102877171B discloses a yarn breakage monitoring device and a yarn breakage detection and grading early warning system, which comprise a mounting bracket arranged in equipment, a yarn breakage detector used for detecting yarn breakage and generating a yarn breakage signal and an alarm prompting lamp used for sending out a yarn breakage alarm prompt. After the yarn in the equipment breaks, the broken yarn detector generates a broken yarn signal, and the alarm prompting lamp gives an alarm after receiving the broken yarn signal, so that a worker can conveniently know the broken yarn information of the equipment in time, and the equipment is processed.

The above prior art solutions have the following drawbacks: yarn breakage is caused by various reasons, such as too small diameter of the yarn itself, too large tension applied to the yarn by the device itself, or low precision of parts in the device which contact with the yarn. If only monitor the yarn, the broken string then reports to the police, is not convenient for find out the root cause who causes the yarn broken string, leads to the yarn frequently to break easily, reduces machining efficiency.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a textile yarn breakage monitoring system, equipment and a method.

The invention aims to provide a textile yarn breakage monitoring system which has the effect that workers can know the reason for yarn breakage conveniently;

the invention also aims to provide a textile yarn breakage monitoring device which has the effect of facilitating workers to know the reason of yarn breakage;

the third purpose of the invention is to provide a textile yarn breakage monitoring method which has the effect of facilitating the acquisition of the yarn breakage reason, thereby improving the processing efficiency.

The above object of the present invention is achieved by the following technical solutions:

a textile yarn breakage monitoring system comprises a breakage processing module, a yarn breakage monitoring module and a yarn breakage monitoring module, wherein the breakage processing module is used for acquiring breakage data generated by a breakage detector preset in textile equipment; the wire breakage processing module is connected with a wire breakage alarm processing module and used for acquiring wire breakage data in the wire breakage processing module and translating the wire breakage data into a wire breakage alarm instruction, and the wire breakage alarm processing module is also used for transmitting the wire breakage alarm instruction to a preset acousto-optic alarm instrument so that the acousto-optic alarm instrument gives an alarm; the device also comprises a data processing unit, a data processing unit and a control unit, wherein the data processing unit is used for acquiring various processing parameters generated by different types of sensors which are preset in the textile equipment; the processing parameters include, but are not limited to, the thickness of the yarn, the tension to which the yarn is subjected, and the moving speed of the yarn; the disconnection processing module is connected with a terminal processing unit, and the terminal processing unit is connected with a data processing unit; the terminal processing unit comprises a processing module used for acquiring broken wire data in the broken wire processing module and various processing parameters in the data processing unit; the processing module is also used for comparing various processing parameters with a corresponding preset standard threshold range when the wire breakage data are acquired, and generating corresponding over-value data according to the processing parameters which are not in the corresponding value range; the terminal processing unit further comprises a display module connected with the processing module and used for acquiring the excess value data and displaying the excess value data at a preset appointed position of the terminal display screen.

Through adopting above-mentioned technical scheme, broken string processing module gives broken string data transmission for broken string warning processing module, and broken string warning processing module makes audible-visual annunciator report to the police, makes the workman in time learn weaving equipment yarn broken string condition to carry out relevant processing to yarn or weaving equipment, improve machining efficiency.

The data processing unit is used for acquiring various processing parameters of the yarns and transmitting the processing parameters to the processing module; after the processing module obtains the processing parameters, the processing module compares various processing parameters with a preset corresponding standard threshold range, and if a certain parameter in the processing parameters is not in the corresponding standard threshold range, the processing module generates the over-value data for the parameter exceeding the standard threshold range. If more than one parameter exceeds the standard threshold range, a plurality of over-value data are generated. The display module displays the excess data, and after a worker sees the excess data, the worker judges the reason of the broken thread and processes the textile equipment according to the reason of the broken thread. For example, the excessive data can be that tension is too big or yarn thickness is too little etc. be convenient for the workman to find out the root cause of yarn broken string to from handling yarn or weaving equipment from the source, reduce the frequency of yarn broken string, improve machining efficiency.

The present invention in a preferred example may be further configured to: the spinning equipment is provided with a thread breakage position counting module connected with a preset thread breakage counting display screen, and the thread breakage position counting module is used for receiving an instruction input by a worker through the thread breakage counting display screen and changing corresponding thread breakage frequency data on the thread breakage counting display screen according to the input instruction.

By adopting the technical scheme, a worker can divide the textile equipment into several areas, such as a yarn incoming area, a main processing area and a yarn receiving area, and after yarn breakage occurs to each time, the worker enables the yarn breakage position counting module to increase the yarn breakage frequency data of the corresponding area by clicking the corresponding button on the yarn breakage counting display screen. The broken thread counting display screen can continuously display the broken thread number data of each broken thread area, if the broken thread always occurs in the same area, if the broken thread positions of the yarn for 2 to 3 times are all located in the take-up area, the probability that the part in the take-up area of the textile equipment has problems is high, a worker can check the part in the take-up area, and the worker can find out the root cause of the broken thread of the yarn. Therefore, the problem of yarn breakage is solved from the source, and the processing efficiency is improved; for another example, the yarn breakage positions of 2 to 3 times are not in the same region, the probability that the quality of the yarn is in a problem is proved to be high, a worker can test the yarn, the worker can find out the root cause of yarn breakage conveniently, the yarn breakage problem is solved from the source, and the processing efficiency is improved.

In addition, the worker combines the excess data and the data of the wire breakage times on the wire breakage counting display screen to comprehensively judge the wire breakage reason, so that the worker can accurately and quickly find out the wire breakage reason.

The present invention in a preferred example may be further configured to: the wire breakage position counting module is connected with a counting alarm module, the counting alarm module is connected with the wire breakage processing module, and the counting alarm module is used for sending a counting alarm instruction to a preset audible and visual alarm when wire breakage data are obtained so that the audible and visual alarm gives an alarm; the line breakage position counting module is used for sending an alarm stopping instruction to the counting alarm module when receiving an input instruction of a worker; and the counting alarm module is also used for transmitting an alarm stopping instruction to the audible and visual alarm so as to stop alarming.

By adopting the technical scheme, the counting alarm module is used for enabling the audible and visual alarm to give an alarm. On one hand, when the yarn is broken, two devices for alarming are changed, one is an audible and visual alarm, and the other is an audible and visual alarm, so that workers can find the broken yarn in time, the yarn or textile equipment can be treated in time, the waste of raw materials is reduced, and the processing efficiency is improved; on the other hand, the counting alarm module is connected with the broken thread position counting module, and reminds workers to input broken thread position information into the broken thread counting display screen, so that the workers can find out the root cause of the broken thread of the yarn in the later period.

The present invention in a preferred example may be further configured to: the data processing unit comprises a speed processing module, a tension processing module and a thickness processing module; the speed processing module is used for acquiring movement parameters generated by a speed sensor preset in the textile equipment, and is also used for transmitting the acquired movement parameters to the processing module; the tension processing module is used for acquiring tension parameters generated by a tension sensor which is arranged in the textile equipment in advance, and the tension processing module is also used for transmitting the acquired tension parameters to the processing module; the thickness processing module is used for acquiring thickness parameters generated by a diameter detection sensor preset in the textile equipment, and the thickness processing module is also used for transmitting the acquired thickness parameters to the processing module.

By adopting the technical scheme, the moving speed, the received tension and the thickness of the yarn are main reasons for yarn breakage, and corresponding parameters are timely and accurately acquired by arranging the corresponding processing modules. When the yarn is broken, the terminal processing unit compares each parameter with the corresponding set standard threshold range and outputs the excessive data, wherein the excessive data comprises the conditions of too high moving speed, too low moving speed, too high tension, too low tension, too large diameter and too small diameter, thus being beneficial to the workers to obtain the root cause of the yarn breakage, reducing the yarn breakage frequency and improving the processing efficiency.

The present invention in a preferred example may be further configured to: the terminal processing unit further comprises a storage module, the storage module is connected with the processing module, and the storage module is used for acquiring the broken line data and various processing parameters from the processing module.

By adopting the technical scheme, the broken line data and the processing parameters are stored, and the standard threshold range is updated by the workers in the later period through the stored data, so that the standard threshold range is more accurate, the broken line root cause obtained by the workers according to the excess data and the broken line position is more accurate, and the workers can find out the real broken line cause conveniently.

The present invention in a preferred example may be further configured to: the processing unit comprises a processing counting module connected with the processing module and the display module; the processing counting module is used for counting each over-value data respectively when the processing module receives the broken line data and outputting the counting result to the display module; the display module is used for displaying the obtained counting result at the appointed position of the terminal display screen.

By adopting the technical scheme, different excess value data are respectively accumulated for times, so that a worker can conveniently find out the root cause of yarn breakage. For example, if the excessive data is that the tension is too large and the number of times is over 3, the processing and counting module transmits the counting result of the number of times to the display module, and the display module displays the counting result on the side with the too large tension. The worker can conveniently know that the textile equipment has problems or the tension processing module has problems or the tension sensor has problems through the information, so that the textile equipment, the tension processing module or the tension sensor can be processed, if the tension processing module has problems, the worker can maintain the tension processing module, and then the root cause of yarn breakage can be obtained from the subsequent yarn breakage condition, and the worker can find out the root cause of the yarn breakage.

The second aim of the invention is realized by the following technical scheme:

a textile yarn breakage monitoring device comprises a yarn breakage detector, a speed sensor, a tension sensor and a diameter detection sensor, wherein the yarn breakage detector, the speed sensor, the tension sensor and the diameter detection sensor are connected with the textile device; the yarn breakage detector is used for detecting the yarn breakage condition in the textile equipment and generating yarn breakage data; the speed sensor is used for detecting the moving speed of the yarn in the textile equipment and generating moving parameters; the tension sensor is used for detecting the tension borne by the yarns in the textile equipment and generating tension parameters; the diameter detection sensor is used for detecting the thickness of the yarn in the textile equipment and generating thickness parameters; the system also comprises a PC end connected with the yarn breakage detector, the speed sensor, the tension sensor and the diameter detection sensor, wherein a processor used for generating and processing the over-value data in the claim 1 and outputting the processing result to a display screen of the PC end is arranged in the PC end; the yarn breakage counting display screen is used for acquiring input instructions of workers and displaying the total number of yarn breakage in each area of the textile equipment; the wire break counting display screen is connected with an audible and visual alarm; and the textile equipment is also provided with an audible and visual alarm connected with the broken yarn detector.

Through adopting above-mentioned technical scheme, audible and visual alarm is used for reporting to the police, and the workman of being convenient for in time learns the yarn condition of breaking to handle the yarn of broken string, reduce the waste of raw materials, improve machining efficiency. The broken yarn detector monitors the yarn in the textile equipment in real time, and the worker can know the broken yarn condition of the yarn conveniently. The speed sensor, the tension sensor and the diameter detection sensor are respectively used for detecting the moving speed, the received tension and the diameter of the yarn, the PC end displays the processing result of the processor, a worker can conveniently judge the yarn breakage reason of the yarn through the data of the supervalue on the PC end, then the yarn or textile equipment is processed according to the yarn breakage reason, the yarn breakage frequency is reduced, and the production efficiency is improved. The yarn breakage counting display screen is convenient for workers to know the total yarn breakage frequency of the yarns in each yarn breakage area, so that the workers can conveniently judge whether the yarn breakage reason is related to the yarns. The audible and visual alarm has the alarm effect, reminds workers to operate the broken wire counting display screen, and avoids inaccurate data on the broken wire counting display screen.

The present invention in a preferred example may be further configured to: the broken yarn detector is provided with a connecting plate, one side of the connecting plate, far away from the broken yarn detector, is connected with two connecting arms in a sliding mode, and one end, far away from the broken yarn detector, of each connecting arm is provided with a magnetic part.

Through adopting above-mentioned technical scheme, connecting plate, linking arm and magnetic part are convenient for the workman and are installed the broken yarn detector on weaving equipment. The workman learns the region that broken string appears easily in the yarn in the weaving equipment through broken string count display screen, through the magnetic part with broken string detector installation in this region, on the one hand, makes the testing result of broken string detector more accurate, improves the efficiency that broken string detector found the broken string of yarn on the one hand to shorten the duration of broken string of yarn, reduce the waste of raw materials, improve machining efficiency.

The third object of the invention is realized by the following technical scheme:

a method for monitoring broken textile yarns comprises

S100, acquiring parameters: obtaining the yarn breakage condition of the yarns in the textile equipment and various parameters of the yarns in the textile equipment;

s200, comparing and outputting: when the yarn is broken, comparing various parameters of the yarn with the standard threshold ranges corresponding to the parameters, and generating corresponding over-value data according to the parameters exceeding the standard threshold ranges;

s300, feedback: displaying the excess data on a display screen for a worker to view;

s400, summarizing: and counting and summing the same over-value data appearing on the display screen, and displaying the counting and summing result on one side of the over-value data through the display screen.

By adopting the technical scheme, when the yarn is broken, the data exceeding the range of the corresponding standard threshold value is displayed on the display screen, so that the worker can obtain the reason for the yarn breakage through the data, the yarn or textile equipment is processed according to the obtained reason for the yarn breakage, the probability of the yarn breakage is reduced, and the processing efficiency is improved.

The present invention in a preferred example may be further configured to: the various parameters in the S100 include, but are not limited to, a movement parameter, a tension parameter, and a thickness parameter; the standard threshold range in S200 includes, but is not limited to, a standard speed threshold range, a standard tension threshold range, and a standard thickness threshold range.

By adopting the technical scheme, the reason of the broken yarn is judged according to the speed, the received tension and the thickness of the yarn, and the common reason of the broken yarn is that the speed is too high, the tension is too high or the diameter of the yarn is too small, so that the three factors are respectively detected, and the yarn breakage reason can be found out quickly by workers.

In summary, the invention includes at least one of the following beneficial technical effects:

1. when the processing module breaks the yarn, the parameters acquired by each processing module are compared with the corresponding standard threshold range to obtain the excess data, the excess data are displayed on a terminal display screen through the display module, and a worker judges the yarn breaking reason according to the excess data, so that the worker can find out the root cause of the yarn breaking;

2. when the spinning equipment of workman's processing broken string, according to the position operation broken string count display screen of yarn broken string, make broken string position count module add one with the broken string number of times data that correspond, the workman of being convenient for learns the broken string position law of yarn to the workman of being convenient for judges out the root cause of yarn broken string.

Drawings

FIG. 1 is a schematic view of a connection relationship of a textile yarn breakage monitoring system;

FIG. 2 is a schematic view of the connection relationship of the monitoring device for the broken yarn of the textile yarn;

FIG. 3 is a schematic diagram of an output method of the excessive data in the textile yarn breakage monitoring system;

FIG. 4 is a schematic diagram of another output method of the excess data in the textile yarn breakage monitoring system;

fig. 5 is a schematic diagram of a related structure of the broken yarn detector.

In the figure, 1, a textile device, 11, a thread breakage processing module, 12, a thread breakage alarm processing module, 13, a thread breakage position counting module, 14, a counting alarm module, 2, a data processing unit, 21, a speed processing module, 22, a tension processing module, 23, a thickness processing module, 3, a terminal processing unit, 31, a processing module, 32, a display module, 33, a storage module, 34, a processing counting module, 4, a thread breakage detector, 41, a speed sensor, 42, a tension sensor, 43, a diameter detection sensor, 44, a PC terminal, 45, a processor, 46, a thread breakage counting display screen, 47, an audible and visual alarm, 48, an audible and visual alarm, 49, a connecting plate, 491, a connecting arm, 492, a magnetic member, 493, a thread passing groove, 494 and a screw.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.