阅读说明：本技术 一种含有预涂uv木皮/竹皮贴的地板及其制备方法 (Floor containing precoated UV wood veneer/bamboo veneer stickers and preparation method thereof ) 是由 邱仁朝 于 2020-04-29 设计创作，主要内容包括：本发明涉及地板表面涂装工艺相关的技术领域,更具体地,本发明提供一种含有预涂UV木皮/竹皮贴的地板及其制备方法。本发明第一方面提供一种含有预涂UV木皮/竹皮贴的地板,由下至上依次包括地板基材、第一胶层、含有预涂UV漆层的木皮/竹皮层；其中,含有预涂UV漆层的木皮/竹皮层从下至上依次包括木皮/竹皮层、第二胶层、UV油漆涂层。本发明采用先制备含有预涂UV漆层的木皮/竹皮层,再与地板基材进行贴合的方式,也可以有效减少第二胶层的涂布量,使用50～80g/m<Sup>2</Sup>即可,形成的地板材料彼此之间具有较好的粘合力,通过第一胶层与基材进行胶合,第二胶层以及疏水型的无纺布共同作用,提高地板材料的耐磨性能、提高成品率,同时避免制备过程中容易出现的渗胶问题。(The invention relates to the technical field related to floor surface coating processes, and particularly provides a floor containing a precoated UV wood veneer/bamboo veneer sticker and a preparation method thereof. The invention provides a floor containing a pre-coated UV veneer/bamboo veneer sticker, which sequentially comprises a floor substrate, a first adhesive layer and a veneer/bamboo veneer layer containing a pre-coated UV paint layer from bottom to top; the veneer/bamboo skin layer containing the UV precoating paint layer sequentially comprises a veneer/bamboo skin layer, a second glue layer and a UV paint coating from bottom to top. The method adopts the mode of firstly preparing the veneer/bamboo skin layer containing the pre-coated UV paint layer and then attaching the veneer/bamboo skin layer to the floor substrate, can also effectively reduce the coating amount of the second glue layer, and uses 50-80 g/m 2 That can, the flooring material that forms has better adhesive force each other, glues with the substrate through first glue film, and the non-woven fabrics combined action of second glue film and hydrophobic type improves flooring material's wear resistance, improves the yield, avoids the oozing gluey problem that appears easily in the preparation process simultaneously.)

1. The floor containing the UV precoated veneer/bamboo veneer sticker is characterized by sequentially comprising a floor base material, a first adhesive layer and a veneer/bamboo veneer layer containing a UV precoated paint layer from bottom to top; the veneer/bamboo skin layer containing the pre-coated UV paint layer sequentially comprises non-woven fabric/non-woven paper, a second glue layer, a veneer/bamboo skin and a UV paint coating from bottom to top.

2. The floor comprising the precoated UV veneer/bamboo veneer plaster according to claim 1, wherein the veneer thickness in the veneer/bamboo veneer layer is 0.15 to 0.45 mm.

3. The floor with the pre-coated UV wood veneer/bamboo veneer sticker as claimed in claim 1 or 2, wherein the raw material of the second glue layer is PUR glue and/or bi-component polyurethane glue.

4. The floor with the pre-coated UV wood veneer/bamboo veneer sticker as claimed in claim 3, wherein the coating amount of the second glue layer is 50-90 g/m²。

5. The floor comprising the UV-precoated veneer/bamboo veneer plaster according to claim 1 or 2, wherein the raw material of the first glue layer is urea glue and/or white latex.

6. The floor comprising pre-coated UV veneer/bamboo veneer plaster according to claim 4, wherein the weight ratio of urea-formaldehyde glue to white latex is 1: (0.65-1).

7. The floor with the UV-precoated veneer/bamboo skin sticker as claimed in any one of claims 1 to 6, wherein the preparation method of the veneer/bamboo skin layer with the UV-precoated paint layer comprises the following steps:

(1) the wood veneer/bamboo veneer is attached to the non-woven fabric/non-woven paper through a second adhesive layer;

(2) and coating a UV paint coating on the surface of the veneer/bamboo skin, and carrying out UV curing to form the veneer/bamboo skin layer containing the UV paint precoating layer.

8. The floor comprising the precoated UV wood skin/bamboo skin veneer according to claim 8, wherein the non-woven fabric is a hydrophobic non-woven fabric; preferably, the nonwoven paper is a hydrophobic type nonwoven paper.

9. The preparation process of the floor containing the UV precoated veneer/bamboo veneer sticker according to any one of claims 1 to 8, wherein the veneer/bamboo veneer containing the UV precoated paint layer is tightly attached to a floor substrate through a first adhesive layer.

10. The process for preparing a floor having a UV precoated veneer/bamboo veneer plaster according to claim 9, wherein the floor substrate is selected from any one of SPC, WPC, cement board, calcium silicate board, PVC, stone plastic board.

Technical Field

The invention relates to the technical field related to floor surface coating processes, and particularly provides a floor containing a precoated UV wood veneer/bamboo veneer sticker and a preparation method thereof.

Background

The floor is a ground decoration material, and is used more and more, and people have higher and higher requirements for the performance of the floor, for example, the higher the requirements for the physical and chemical properties of the surface of the floor, the higher the requirements for the decoration and the aesthetic property. At present, various products are also available in the market, wherein wood veneers are stuck on inorganic base materials such as SPC and the like and then UV paint is made.

However, the performance or processing of these current flooring products still has some problems, for example, in the conventional flooring, the veneer/bamboo skin is firstly adhered to the surface of the SPC or other base material flooring, and then the UV paint layer is made, but the coating amount of the glue layer used in the process is large, and the veneer cost is high; in addition, the floor formed by the method has quality problems of deformation, warping and the like in the later use process, and the quality problems affect the service life and the attractiveness of the floor.

Disclosure of Invention

In order to solve the technical problems, the invention provides a floor containing a precoated UV veneer/bamboo veneer sticker, which sequentially comprises a floor substrate, a first adhesive layer and a veneer/bamboo veneer layer containing a precoated UV paint layer from bottom to top; the veneer/bamboo skin layer containing the pre-coated UV paint layer sequentially comprises non-woven fabric/non-woven paper, a second glue layer, a veneer/bamboo skin and a UV paint coating from bottom to top.

As a preferred technical scheme of the invention, the thickness of the veneer in the veneer/bamboo skin layer is 0.15-0.45 mm.

As a preferred technical scheme of the invention, the raw materials of the second glue layer are PUR glue and/or bi-component polyurethane glue.

As a preferable technical scheme of the invention, the coating weight of the second adhesive layer is 50-90 g/m²。

As a preferred technical scheme of the invention, the raw material of the first glue layer is urea glue and/or white latex.

As a preferred technical scheme of the invention, the weight ratio of the urea-formaldehyde glue to the white latex is 1: (0.65-1).

As a preferred technical scheme of the present invention, the method for preparing the veneer/bamboo skin layer containing the UV precoated paint layer comprises the following steps:

(1) the wood veneer/bamboo veneer is attached to the non-woven fabric/non-woven paper through a second adhesive layer;

(2) and coating a UV paint coating on the surface of the veneer/bamboo skin, and carrying out UV curing to form the veneer/bamboo skin layer containing the UV paint precoating layer.

As a preferred technical scheme of the invention, the non-woven fabric is a hydrophobic non-woven fabric; preferably, the nonwoven paper is a hydrophobic type nonwoven paper.

The second aspect of the invention provides a preparation process of the floor containing the UV precoated veneer/bamboo skin sticker, which is to tightly adhere the veneer/bamboo skin layer containing the UV precoated paint layer to a floor substrate through a first glue layer.

In a preferred embodiment of the present invention, the floor base material is selected from any one of SPC, WPC, cement board, calcium silicate board, PVC, and stone-plastic board.

Compared with the prior art, the floor containing the precoated UV veneer/bamboo veneer sticker has the following beneficial effects: the coating amount of the second adhesive layer can be effectively reduced by adopting a mode of firstly preparing the veneer/bamboo skin layer containing the pre-coated UV paint layer and then attaching the veneer/bamboo skin layer to the floor substrate, and the coating amount is 50-90 g/m²That is, the floor materials formed have a space between each otherThe adhesive has better adhesive force, the first adhesive layer is glued with the base material, urea glue and white latex are compounded, and the second adhesive layer and the hydrophobic non-woven fabric act together, so that the wear resistance of the floor material is improved, the yield is improved, and the problem of glue leakage easily occurring in the preparation process is avoided.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1: a schematic structural diagram of a floor comprising a pre-coated UV veneer/bamboo veneer sticker;

wherein, 1-floor base material; 2-a first glue layer; 3-veneer/bamboo veneer layer containing pre-coated UV paint layer; 301-veneer/bamboo veneer layer; 302-a second glue layer; 303-UV paint coating.

Detailed Description

Unless otherwise indicated, implied from the context, or customary in the art, the definitions of terms provided herein control if a definition of a particular term disclosed in the prior art is inconsistent with any definition provided herein. The technical features of the technical solutions provided by the present invention are further clearly and completely described below with reference to the specific embodiments, and the scope of protection is not limited thereto.

The words "preferred", "preferably", "more preferred", and the like, in the present invention, refer to embodiments of the invention that may provide certain benefits, under certain circumstances. However, other embodiments may be preferred, under the same or other circumstances. Furthermore, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, nor is it intended to exclude other embodiments from the scope of the invention.

The invention mainly solves the problems of low process efficiency and high cost of the veneer/bamboo veneer laminated floor in the traditional process, and avoids the quality problems of delamination, paint falling, uneven color, deformation, warping and the like which can occur when UV paint is coated on the surface of the veneer laminated floor.

The invention provides a floor containing a pre-coated UV veneer/bamboo veneer sticker, which sequentially comprises a floor substrate 1, a first glue layer 2 and a veneer/bamboo veneer layer 3 containing a pre-coated UV paint layer from bottom to top; the veneer/bamboo skin layer containing the pre-coated UV paint layer sequentially comprises non-woven fabric/non-woven paper 301, a second glue layer 302, a veneer/bamboo skin 303 and a UV paint coating 304 from bottom to top, wherein the thickness of the veneer in the veneer/bamboo skin layer is 0.15-1.2 mm; preferably, the thickness of the veneer in the veneer/bamboo skin layer is 0.15-0.45 mm.

The UV veneer/bamboo veneer sticker means a UV veneer sticker or a UV bamboo veneer sticker; the "veneer/bamboo veneer layer" means a UV veneer layer or a UV bamboo veneer layer.

The preparation method of the veneer/bamboo skin layer containing the UV precoating paint layer comprises the following steps:

(1) the wood veneer/bamboo veneer is attached to the non-woven fabric/non-woven paper through a second adhesive layer;

(2) and coating a UV paint coating on the surface of the veneer/bamboo skin, and carrying out UV curing to form the veneer/bamboo skin layer containing the UV paint precoating layer.

The term "nonwoven fabric/nonwoven paper" as used herein means a nonwoven fabric or a nonwoven paper.

The thickness of the veneer in the veneer/bamboo skin layer is 0.15-0.45 mm, so that the floor material prepared by adopting the thinner veneer has higher wear resistance and yield, and the limitation that the thinner veneer can only be used in decorative furniture with low mechanical strength or performance requirements such as wood doors and the like is overcome.

The non-woven fabric is hydrophobic non-woven fabric; preferably, the nonwoven paper is a hydrophobic type nonwoven paper; the manufacturer of the hydrophobic nonwoven fabric is not particularly limited, and in one embodiment, the hydrophobic nonwoven fabric is purchased from warfarin.

The second adhesive layer is PUR adhesive and/or bi-component polyurethane adhesive, and when the PUR adhesive and the bi-component polyurethane adhesive are used together, the weight ratio of the PUR adhesive to the bi-component polyurethane adhesive is 1: (1-0.5); preferably; 1:0.75.

The coating weight of the second adhesive layer is 50-90 g/m²(ii) a Preferably, the coating weight of the second adhesive layer is 60-70 g/m²(ii) a More preferably, the coating weight of the second glue layer is 66g/m²。

The coating weight of the UV paint coating is 150-160 g/m²(ii) a The UV paint purchasing manufacturer is not particularly limited, and in one embodiment, the UV paint is purchased from Ponfert, and the types are 3012 and 308D.

The PUR is a moisture curing reaction type polyurethane hot melt adhesive, and the main component of the PUR is an isocyanate-terminated polyurethane prepolymer; the adhesion and toughness (elasticity) of the PUR can be adjusted, and the PUR has excellent adhesion strength, temperature resistance, chemical corrosion resistance and aging resistance; the bi-component polyurethane adhesive belongs to a bi-component reaction curing type and comprises A, B components, wherein the A component is a polyurethane prepolymer, the B component is a paste or liquid formed by mixing and dehydrating a curing agent and an auxiliary agent, and the paste or liquid has certain elasticity and cohesiveness after curing, the applicant finds that the PUR adhesive and/or the bi-component polyurethane adhesive is used as a bonding layer between a wood skin/bamboo skin layer and a UV paint layer of finger-jointed hydrophobic non-woven fabric in the experimental process, particularly when the thickness of the wood skin is 0.15-0.45 mm, the problems of bending deformation and the like of a floor material can be effectively avoided, particularly for the floor material, when the thickness of the wood skin is 0.15-0.45 mm, the internal stress of the wood skin is small, the shrinkage or deformation amount is small in the baking process, the warping problem is avoided, and when the PUR adhesive and the bi-component polyurethane adhesive are used together, the curing and laminating can be carried out at room temperature, when the PUR glue is independently adopted, the PUR glue can be instantly attached at 180-200 ℃, so that the influence and damage on the floor material, especially the SPC floor material are reduced; in addition, the coating amount of the second adhesive layer can be effectively reduced by adopting a mode of firstly preparing the veneer/bamboo skin layer containing the pre-coated UV paint layer and then attaching the veneer/bamboo skin layer to the floor substrate, and 50-80 g/m is used²Namely, the formed flooring materials have good adhesion to each other, are not easily delaminated, have good boiling resistance, and are coated in the conventional processThe glue amount is up to 120g/m²Above, and irreversible problems such as bending and deformation may be caused to the flooring material, especially SPC flooring material, by high temperature or UV irradiation during the attaching process.

The PUR adhesive and the bi-component polyurethane adhesive are not particularly limited by purchasers; the two-component polyurethane adhesive was purchased from bonnfert, model 4213.

The preparation process of the floor containing the UV precoated veneer/bamboo veneer sticker comprises the steps of tightly gluing the veneer/bamboo veneer layer containing the UV precoated paint layer with a floor substrate through a first glue layer; preferably, the preparation process of the floor containing the pre-coated UV wood veneer/bamboo veneer sticker comprises the following steps:

(1) coating the first glue layer on the surface of the floor base material;

(2) and (2) attaching the wood veneer/bamboo veneer layer containing the UV precoated paint layer to the surface of the first glue layer in the step (1), and curing at room temperature to obtain the UV precoated wood veneer/bamboo veneer layer.

The raw material of the first adhesive layer is urea glue and/or white latex; preferably, the raw materials of the first adhesive layer are urea glue and white latex; further preferably, the weight ratio of the urea-formaldehyde glue to the white latex is 1: (0.65-1); more preferably, the weight ratio of urea-formaldehyde glue to white latex is 1: 0.75.

the coating weight of the first adhesive layer is 100-110 g/m²。

The urea-formaldehyde glue is also urea-formaldehyde glue, urea and formaldehyde are condensed into initial urea-formaldehyde resin under the action of a catalyst (an alkaline catalyst or an acidic catalyst), and then insoluble final-stage resin adhesive is formed under the action of a curing agent or an auxiliary agent; the white latex is a thermoplastic adhesive prepared by vinyl acetate monomer through polymerization reaction under the action of an initiator, can be cured at normal temperature, is cured quickly, has high bonding strength, and has a bonding layer with good toughness and durability and difficult aging.

In the experimental process, the applicant finds that when the veneer/bamboo skin layer containing the pre-coated UV paint layer is glued with the base material through the first glue layer, the glue seepage phenomenon is easy to occur, and the compound of urea glue and white latex is adopted to act together with PUR or two-component polyurethane and hydrophobic non-woven fabric, particularly when the weight ratio of the urea glue to the white latex is 1: (0.65 ~ 1) time, can be better avoid this problem, probably under this condition, the veneer/bamboo cortex surface that contains the UV lacquer layer of precoating forms comparatively compact glue film and coating, and when again with first glue film effect substrate surface, has better adhesive force and fastness between the two, avoids the infiltration of first glue film.

The floor substrate is selected from any one of cement boards, calcium silicate boards, PVC and stone-plastic boards.