阅读说明：本技术 一种整体实木架子鼓及其制作工艺 (Integral solid wood drum kit and manufacturing process thereof ) 是由 郭福利 于 2020-03-26 设计创作，主要内容包括：本发明属于音乐器材领域,公开一种整体实木架子鼓,包括架子鼓鼓腔、支架、镲片、鼓凳、鼓耳,所述支架上安装有镲片、架子鼓鼓腔,所述架子鼓鼓腔两侧各安装有一压圈,所述架子鼓鼓腔两侧各通过一压圈固定连接有鼓皮,所述架子鼓鼓腔为整体结构。所述架子鼓鼓腔为整体实木构成。其制作工艺,首先选取原木并加工成设定长度；将原木材料两端定位中心点后安装在车床上；启动车床,用车刀先加工原木材料外圆成设定直径；然后车旋加工；加工成多个设定直径架子鼓鼓腔,水煮处理；干燥室进行烘干,自然干燥；二次加工；内壁表面、外壁表面进行处理；组装,进行调试合格后,工艺完毕。提高共振效果,达到架子鼓整体音色的完美。(The invention belongs to the field of music equipment, and discloses an integral solid wood drum set, which comprises a drum set cavity, a support, small cymbals, a drum stool and drum ears, wherein the small cymbals and the drum set cavity are arranged on the support, pressing rings are respectively arranged on two sides of the drum set cavity, drum leather is fixedly connected to two sides of the drum set cavity through the pressing rings, and the drum set cavity is of an integral structure. The drum cavity of the drum set is made of integral solid wood. Firstly, selecting raw wood and processing the raw wood into a set length; positioning central points at two ends of a log material and then installing the log material on a lathe; starting a lathe, and firstly processing the excircle of the log material into a set diameter by using a turning tool; then turning and processing; processing into a plurality of drum cavities with set diameters, and performing water boiling treatment; drying in a drying chamber, and naturally drying; secondary processing; treating the surface of the inner wall and the surface of the outer wall; and (5) assembling, and finishing the process after the debugging is qualified. Improve the resonance effect and achieve the perfect integral tone of the drum set.)

1. The utility model provides a whole wood shelf drum, includes shelf drum chamber (1), support, small cymbals piece, drum bench, drum ear, its characterized in that, install small cymbals piece, a plurality of shelf drum chamber (1) on the support, shelf drum chamber is army drum chamber, tom drum chamber, falls to the ground and tom drum chamber and end drum chamber, every a clamping ring, every are respectively installed to shelf drum chamber (1) both sides respectively through a clamping ring fixedly connected with drum head, every shelf drum chamber (1) is overall structure.

2. The integral solid wood drum kit of claim 1, wherein the snare drum cavity, tom-tom drum cavity, floor tom drum cavity and floor drum cavity are all formed of integral solid wood, and the footplate is mounted on a rim of the floor drum.

3. A unitary solid wood drum kit according to claim 1, wherein the drum kit cavity has a diameter of 150MM to 700MM, a height of 100MM to 1000MM and a wall thickness of 7MM to 50 MM.

4. A manufacturing process of an integral solid wood drum kit is characterized by comprising the following steps of 1), firstly, selecting raw wood materials and processing the raw wood materials into a set length;

2) positioning central points at two ends of the log material, and then fixedly installing the log material on a lathe to reinforce the tailstock of the lathe;

3) starting the lathe, and firstly processing the outer side of the log material into a circle with a set diameter by using a lathe tool;

then, replacing the lengthened turning tool, turning and processing the lengthened turning tool in the direction of the end surface of the log until the turning tool turns the log completely, and then turning and processing the end surface of a second drum set cavity of the end surface of the log until the turning of the end surfaces of all drum set cavities of the end surface of the log is finished; repeating the first to third steps until all the raw wood materials are processed;

or then replacing the lengthened turning tool, turning and processing according to the end face direction of the log, and after the turning distance is half of the length of the log, sequentially turning and processing the end face of the drum cavity of the second drum set until the turning of all the end faces of the drum cavities of the one end face of the log is finished, turning the log by 180 degrees, turning and processing the end face of the drum cavity of the other end face of the log in a turning way until the turning of all the end faces of the drum cavities of the drum set is finished, and the like; repeating the first to third steps until all the raw wood materials are processed;

in the first processing, the diameter, the length and the wall thickness of the log are provided with margins;

4) boiling the processed drum cavity of the drum set in water;

5) after the water boiling treatment, the drum cavity of the shelf is sent into a drying chamber for drying, and then natural drying is carried out;

6) carrying out secondary processing, finish turning, grinding and polishing on each drum cavity of the dried drum;

7) treating the surfaces of the inner wall and the outer wall of the drum cavity of the drum by using oil paint, polyester paint, nitrolacquer, water-based paint, wood wax oil and vegetable oil;

8) the assembling process comprises the steps of setting a plurality of uniformly distributed fixing holes in the side wall of a drum cavity of the whole solid wood drum set, installing drum lugs through the fixing holes, screws, drum leather and pressing rings, penetrating the pressing rings at the installation screws, fastening the drum lugs, and finally debugging to be qualified, wherein the process is finished.

5. The process of claim 4, wherein in step 2, the log material is lifted by the lifting jack and fixed on the lathe, and fixed on the central points of the two ends of the log by the centre points of the two ends of the lathe to reinforce the lathe tailstock.

6. The process for manufacturing an integral solid wood drum kit according to claim 4, wherein in the step 3, the length of the lengthened turning tool is 200MM-1000MM, the width is 10MM-30MM, and the height is 20MM-50 MM.

7. The process of claim 4, wherein step 4, the drum is cooked in boiling water for more than twenty-four hours.

8. The manufacturing process of the integral solid wood drum set according to claim 4, wherein the drying time of the drum cavity of the sub-drum set of the 5 th step is more than three days, and the water content of the drum cavity of the sub-drum set is controlled to be 9% -15%; the natural drying time is at least three days.

9. The process of claim 4, wherein the snare drum cavity, tom-tom drum cavity, floor tom-tom drum cavity and floor drum cavity are all made by the process of claims 4-8.

Technical Field

The invention belongs to the field of music equipment, and particularly relates to an integral solid wood drum kit and a manufacturing process thereof.

Background

In the prior art, the drum kit is a jazz drum, and includes a snare drum SD, a tom-tom TT, a floor tom FT, a tom BD, a rhythm Cymbal (Ride Cymbal), and a pedal Cymbal (Hi-Hat). At present, drum cavities of drum sets on the market are usually made of metal, plastic, wood materials and the like. The most common drum kit cavity is a wooden drum kit cavity, and the common wooden drum kit cavity technology comprises the following steps: 1. and (3) gluing the multilayer board to form a drum cavity, curling, gluing and bonding the multilayer board and the drum cavity by using a 3-N layer solid board with the thickness of about 1MM, and manufacturing and molding the multilayer board by using a mold. A seam is reserved in the drum cavity of the drum set, and N layers of seams are arranged at two ends of the drum cavity of the drum set. 2. The solid wood block splicing drum cavity is formed by bonding solid wood blocks with different or uniform sizes together through glue, and N layers of splicing gap traces are formed in the drum cavity and at two ends of the drum. 3. The solid wood single board drum cavity is formed by heating and humidifying a solid wood single board with the thickness of 5-20MM by a machine until the wood is softened and bending the solid wood single board to form a drum set drum cavity, and a seam is reserved inside the drum set drum cavity. Since the timbre of a drum depends on the resonance caused by striking the head and the drum cavity, the key technique of timbre is the drum cavity material and manufacturing process progress, and thus needs to be improved by the skilled person.

Disclosure of Invention

The invention aims to overcome the defects of the technology and provides an integral solid wood drum set and a manufacturing process thereof.

In order to achieve the purpose, the technical scheme of the invention is as follows:

the utility model provides a whole wood shelf drum, includes shelf drum chamber 1, support, small cymbals piece, drum bench, drum ear, its characterized in that, install small cymbals piece, a plurality of shelf drum chamber 1 on the support, the shelf drum chamber is army drum chamber, tom drum chamber, falls to the ground and tom drum chamber and end drum chamber, every a clamping ring, every are respectively installed to 1 both sides in shelf drum chamber 1 both sides respectively through a clamping ring fixedly connected with drum head, every shelf drum chamber 1 is overall structure.

Furthermore, the military drum cavity, the tom-tom drum cavity, the floor tom-tom drum cavity and the base drum cavity are all made of solid wood, and the pedal is arranged on the base drum pressing ring.

Further, the drum cavity of the drum set has the diameter of 150MM-700MM, the height of 100MM-1000MM and the wall thickness of 7MM-50 MM.

A manufacturing process of an integral solid wood drum kit is characterized by comprising the following steps of 1), firstly, selecting raw wood materials and processing the raw wood materials into a set length;

2) positioning central points at two ends of the log material, and then fixedly installing the log material on a lathe to reinforce the tailstock of the lathe; ensure the safety of the processing process and prevent the log from separating from the lathe.

3) Starting the lathe, and firstly processing the outer side of the log material into a circle with a set diameter by using a lathe tool;

then, replacing the lengthened turning tool, turning and processing the lengthened turning tool in the direction of the end surface of the log until the turning tool turns the log completely, and then turning and processing the end surface of a second drum set cavity of the end surface of the log until the turning of the end surfaces of all drum set cavities of the end surface of the log is finished; repeating the first to third steps until all the raw wood materials are processed;

or then replacing the lengthened turning tool, turning and processing according to the end face direction of the log, and after the turning distance is half of the length of the log, sequentially turning and processing the end face of the drum cavity of the second drum set until the turning of all the end faces of the drum cavities of the one end face of the log is finished, turning the log by 180 degrees, turning and processing the end face of the drum cavity of the other end face of the log in a turning way until the turning of all the end faces of the drum cavities of the drum set is finished, and the like; repeating the first to third steps until all the raw wood materials are processed;

in the first processing, the diameter, the length and the wall thickness of the log are provided with margins;

4) boiling the processed drum cavity of the drum set in water;

5) after the water boiling treatment, the drum cavity of the shelf is sent into a drying chamber for drying, and then natural drying is carried out;

6) performing secondary processing, finish turning, grinding and polishing on the drum cavity of the dried drum set; and turning each drum set cavity to a set diameter, length and wall thickness, and grinding and polishing the drum cavity on the turning machine by using polishing materials such as abrasive belts and the like.

7) Treating the surfaces of the inner wall and the outer wall of the drum cavity of the drum by using oil paint, polyester paint, nitrolacquer, water-based paint, wood wax oil and vegetable oil; the specific process comprises the steps of manually brushing or spraying the inside and the outside of the drum cavity, polishing, brushing and the like repeatedly for many times until a satisfactory effect is achieved.

8) The assembling is carried out, a plurality of uniformly distributed fixing holes are formed in the side wall of the drum cavity of the whole solid wood drum set, the drum lugs are installed through the fixing holes, the screws and the drum head and the pressing ring are installed, the pressing ring is penetrated through the mounting screws, the drum lugs are fastened, and therefore the tone quality of the drum head is changed. And finally, finishing the process after the debugging is qualified.

And further step 2, hoisting the log material by a lifting jack, fixedly installing the log material on a lathe, fixing the log material on the central points of two ends of the log by center points of two ends of the lathe, and reinforcing the lathe tailstock.

Further, in the step 3, the length of the lengthened turning tool is 200MM-1000MM, the width is 10MM-30MM, and the height is 20MM-50 MM.

Further, step 4, cooking in boiling water for more than twenty-four hours. At this time, the water content of the drum cavity of the drum set is more than 35%.

Further, the drying time of the drum cavity of the drum set of the 5 th step is more than three days, the water content of the drum cavity of the drum set is controlled to be 9% -15%, and the natural drying time is at least more than three days.

Further, the military drum cavity, the tom-tom drum cavity, the floor tom-tom drum cavity and the base drum cavity are all manufactured by the manufacturing process.

Compared with the prior art, the invention has the following beneficial effects:

the whole solid wood drum set drum cavity is suitable for drum set musical instruments, and can greatly improve the resonance effect due to the application of no gap and glue, thereby achieving the perfect tone of drums.

Drawings

FIG. 1 is a schematic view of the drum cavity assembly of the integral solid wood drum set of the present invention.

Fig. 2 is a schematic view of the drum cavity structure of the integral solid wood drum set of the present invention.

FIG. 3 is a schematic diagram of a drum set cavity of the integral solid wood drum set of the present invention after processing.

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.